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Nissan 40053 manual

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Table of contents for the manual

  • Page 1

    3651 N Highway 89 • Chino V alley , AZ 86323 (928) 636-7080 NISSAN TIT AN 3” BODY LIFT INST ALLA TION INSTRUCTIONS 2004-2005 KIT # 40053 W ARNING Installation of a Performance Automotive Group body lift kit will change the vehicle’ s center of gravity and handling characte ristics both on and off-road. Y ou must drive the vehicle safely! Extr[...]

  • Page 2

    2 ‘04-’05 Nissan T itan - Kit 40053 Before S t arting Inst allation 1. Carefully read all warnings and instructions com- pletely before beginning. 2. V erify all parts have been received in th is kit by checking the part s list at th e end of this docume nt. 3. Only inst all this kit on the vehicle for which it is specified . If anytime during [...]

  • Page 3

    3 ‘04-’05 Nissan T itan - Kit 40053 b. Remove airbag fuse. c. S trap steering wheel to prevent accidental movement. Prep are to Inst all Kit Front of vehicle 1. SE & LE models : Front bumper a. If equipped, remove two wiring harness connec- tors from running lights. W ARNING Accidental deployment of the air bag can result in seri- ous perso[...]

  • Page 4

    4 ‘04-’05 Nissan T itan - Kit 40053 f. Remove grill from core support and vehicle by releasing ei ght grill turn cl ips. g. Remove six bolts and front bumper from front bumper brackets and vehicle. Grill Grill T urn Clips T op of Grill Bolt Front Bumper Bolt Front Bumper Bumper Brackets 2. XE models: Front bumper a. Remove eight turn clip s and[...]

  • Page 5

    5 ‘04-’05 Nissan T itan - Kit 40053 d. Pull driver and passenger wheel well back and remove four bolts from front bumper fascia and front fenders. e. Remove six bolts and front bumper fascia from vehicle. f. Remove two clips and foam support from fr ont bumper . Wheel Well Front Bumper Fascia Bolts Front Fender Core Support Bolts Front Bumper F[...]

  • Page 6

    6 ‘04-’05 Nissan T itan - Kit 40053 Engine Comp artment 1. Lower radiator a. Remove hose clip and metal transmission cooler hose from fan shroud. b. Remove transmission cooler hose and lower fa n shroud from fan shroud and vehicle. c. Drain cooling system into a clean container according to manufactu rers specifications. 2. Air handling system [...]

  • Page 7

    7 ‘04-’05 Nissan T itan - Kit 40053 3. Radiator fan shr oud a. Remove hose clamp and upp er radiator hose from radiator . Zip-tie upper rad iator hose to engine bracket. b. Remove three ho ses from two fan sh roud clip s. c. Remove two bolts and fan shroud from rad iator . Lift and remove fan shroud from vehicle. Hose Clamp Upper Radi- ator Hos[...]

  • Page 8

    8 ‘04-’05 Nissan T itan - Kit 40053 c. Remove two bolts and transmission cooler line brackets from frame. d. Remove clip and wiring harness from frame. 6. Fire wall a. Remove nut and AC selector valve from fire wall. b. Remove nut and AC line bracket from fire wall. Bolt, T r ansmission Cooler Line Brackets Frame Clip, Wiring H arness Frame Nut[...]

  • Page 9

    9 ‘04-’05 Nissan T itan - Kit 40053 9. Fuel lines at the fire wall a. Remove two nuts and fuel / brake line bracket, from fire wa ll. Frame 1. Side step driver side a. Remove six bolts and side step from three side step brackets. 2. Drive line hoop a. Remove four bolts and drive line hoop from ve hi- cle. Nut Fuel / Brake Line Bracket Nut Bolt [...]

  • Page 10

    10 ‘04-’05 Nissan T itan - Kit 40053 b. Remove bolt and wiring harness b racket from frame. c. Remove two wiring harness push clips and wir- ing harness from frame / body mount perch. Rear of V eh icle 1. Fuel filler a. Remove bolt and fuel f iller bracket from bed. W ARNING Use extreme caution when working near fuel lines and fuel ta nk. Clean[...]

  • Page 11

    1 1 ‘04-’05 Nissan T itan - Kit 40053 b. Remove three wiring harness push clips from rear bumper bracket. c. Disconnect two wiring har ness connectors from wiring harness. d. Remove two license plate light connectors from rear bumper . Push Clips Rear Bumper Bracket Connectors Wiring Harness Rear Bumper Light Connector 4. Rear bumper passenger [...]

  • Page 12

    12 ‘04-’05 Nissan T itan - Kit 40053 b. Remove three bolts from cab bushings on pas- senger side. 2. Cab passenger side a. Using a hydraulic ja ck and a wooden block, slowly lift pa ssenger side of cab a little more than 3”. b. Inst all a k it block (3” x 2”) on the core support bushings and two kit blocks (3” x 3”) on bush- ings on e[...]

  • Page 13

    13 ‘04-’05 Nissan T itan - Kit 40053 2. Remove three bolts, washers, and small bush ing from three bed mou nts on passenger side. 3. Bed passenger side a. Using a hydraulic ja ck and a wooden block, slowly lift passenger side of bed a little more than 3”. Install three kit blocks (3” x 3”) on th ree frame mounts and bed with three kit bol[...]

  • Page 14

    14 ‘04-’05 Nissan T itan - Kit 40053 d. Position kit brackets, rear bumper on bumper brackets ensure that cutting allows brackets to fit flush together . e. Remove four squeeze clips and center bumper cover from rear bumper . f. Install kit bracke t s, rear bumper on bumper brackets with six kit bolt s (7/16” x 1-1/2”), twelve kit washers ([...]

  • Page 15

    15 ‘04-’05 Nissan T itan - Kit 40053 b. Install and connect two wiring harness con nec- tors on rear bumper and wiring harness. c. Install kit zip-tie on wiring harn ess. 3. S pare tire winch mechanism a. Remove cotter key , U-br acket, plate, spring, an d bell-bracket from chain and winch mechanism. b. Position chain throug h, and position win[...]

  • Page 16

    16 ‘04-’05 Nissan T itan - Kit 40053 a. Push fuel filler rubber ga sket and fuel filler onto bed. b. Install fuel filler bracket on bed with bolt. c. Install kit cut hose on canister hose with kit zi p- tie . d. Install fuel cap on fuel filler . Fuel Cap Fuel Filler Rubber Gasket Bolt Fuel Filler Bracket Bed Kit Hose C ut Canister Hose Kit Zip-[...]

  • Page 17

    17 ‘04-’05 Nissan T itan - Kit 40053 3. Side step passenger side a. Install side step on three side step brackets with six bolts. 4. Frame rail passenger side a. Enlarge hole in wiring harness bracket to o 1/4”. Install kit bracket, L-shaped on w iring harness bracket wi th kit bolt (1/4” x 1”), two kit washers (1/4” SAE), an d a kit nu[...]

  • Page 18

    18 ‘04-’05 Nissan T itan - Kit 40053 b. Install kit bracket, straight on th e wheel well side of the fuel / brake lin e bracket with a kit washer (1/4” SA E) and kit nut (1/4” nylock) as shown. Install two kit brackets and fuel / brake line bracket on firewall with two nuts . Engine Comp artment 1. S teer ing shaft a. Install kit extension,[...]

  • Page 19

    19 ‘04-’05 Nissan T itan - Kit 40053 3. Fire wall a. Install AC line bracket on fire wall with nut. b. Install kit bracket on AC selector valve with kit nut (1/4” nylock) and kit washer (1/4” SAE). c. Install kit bracke t on fire wall with nut. d. Install kit zip-tie on hose of AC selector valve and electrical control box as shown. 4. Radia[...]

  • Page 20

    20 ‘04-’05 Nissan T itan - Kit 40053 d. Install kit brackets, upper rad iator support and kit bracket s, lower radiator support on lower radiat or suppo rt with t welve kit bolt s (1/4” x 1-1/ 2”) and twelve kit nuts (1/ 4 ” ny lock). e. Position and mark holes from kit bracket, upper backing plate on side support as shown. Drill 1/ 4” [...]

  • Page 21

    21 ‘04-’05 Nissan T itan - Kit 40053 k. Remove two silver clip nuts from radiator and install two kit clip nut s on radiator . l. Inst all two silv er clip nut s on tw o kit bracket sp acers as shown. m. Install two kit bracket spacers on radiator with two kit bolts (5/16” X 1”) and two kit washers (5/ 16” USS). n. Remove two kit zip-ties[...]

  • Page 22

    22 ‘04-’05 Nissan T itan - Kit 40053 c. Install upper radiator hose on rad iator with hose clamp. d. Install three hoses on two fan shroud clips. 6. Inner fender well passenger side a. Install a lower clip on wiring harness. b. Install AC line on clip on inner fender . Hose Clamp Upper Radi- ator Hose Radiator Hoses Fan Shroud Clips Clips Wirin[...]

  • Page 23

    23 ‘04-’05 Nissan T itan - Kit 40053 c. Install air cleaner cover on vehicle. d. Install push clip and wire har ness on air cleaner cover . e. Position intake cover on engine mark and trim where in terferenc e occur s. f. Install intake cover on engin e with two bolts and two locator nipples. Clips Hose Clamp Air Cleaner Cover Air Cleaner Base [...]

  • Page 24

    24 ‘04-’05 Nissan T itan - Kit 40053 3. SE & LE models : Front bumper brackets a. Remove four bolts and two front bumper brack- ets from frame. b. Measure and mark 3” down on front bumper brackets. Drill 1/2” holes where marked. c. Cut and flatten front bumper bracket as shown. d. Install two modified fr ont bumper brackets on frame wit[...]

  • Page 25

    25 ‘04-’05 Nissan T itan - Kit 40053 e. Mark and cut frame crush zone dr iver and pas- senger side as shown. f. Position front bumper on frame crush zone and check for interference. T r im as little as neces- sary . g. Install two brackets on front bumper with four bolts and nuts. h. Install kit edge trim on the cut edg e of the front bumper . [...]

  • Page 26

    26 ‘04-’05 Nissan T itan - Kit 40053 o. Install grill on core sup port and vehicle with eight grill turn clips. p. If equipped, install two tow hooks on frame with four bolts. q. If equipped, install two wiring harness connec- tors on running lights. 5. XE models: Front bumper a. Install two side impact braces on two kit brack- et s, side imp a[...]

  • Page 27

    27 ‘04-’05 Nissan T itan - Kit 40053 e. Install two side impact braces onto two side bumper braces with four nuts. f. Install front bumper fascia onto suppo rt with six bolts. g. Install front bumper fascia onto support with three pop-up clips. Side Bumper Braces Side Impact Braces Nuts Core Support Bolts Front Bumper Fascia Front Bumper Fascia[...]

  • Page 28

    28 ‘04-’05 Nissan T itan - Kit 40053 l. Install skid plate onto vehicle with four screws. m. Mark and drill two 1/4” holes into skid plate. Install front bumper fascia straps onto skid plate with two kit push clips . Bed Sp acers (Crush Blocks) 1. Remove four bed bushings from frame. Bolts Frame Skid Plate Front Bumper Fascia Push Clips Skid [...]

  • Page 29

    29 ‘04-’05 Nissan T itan - Kit 40053 a. Connect both batte ry cables. Connect positive cable first, then negative cable. Miscellaneous 1. Apply kit label (warning) to dashbo ard in plain sight of all vehicle occupants. 2. Adjust headlights. 3. Check all fasteners to ensure they are tight. 4. Ensure all wires, hoses, cables, etc. are pro perly c[...]

  • Page 30

    30 ‘04-’05 Nissan T itan - Kit 40053 Accessories The following accessori es are available: Urethane Gap Guards[...]

  • Page 31

    31 ‘04-’05 Nissan T itan - Kit 40053 Kit Part s List QTY . DESCRIPTION 12 Block , Big 4 Block , Mini 12 Bolt , 1/4” x 1 1/2” 10 Bolt , 1/4” x 1” 2 Bolt , 8-1.25 x 90mm 2 Bolt , 10-1.25 x 100 mm 6 Bolt , 10-1.25 x 120 mm 8 Bolt , 12-1.25 x 180 mm 8 Bolt , 3/8 x 1” 1 Bolt , 3/8 X 1-1/4” Socket 2 Bolt , 5/16” x 1” 10 Bolt , 7/16”[...]