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Norton Abrasives BBC547 manual

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Table of contents for the manual

  • Page 1

    OWNERS MANUAL COMPACT MASONRY SAW MODELS BBC157 BBC207 BBC547 FORM <<7506 rev 2/2006[...]

  • Page 2

    2 WARRANTY Norton warrants all products manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to the customer. The responsibility of Norton under this warranty is limited to replacement or repair of defective parts at Norton's Gainesville, Georgia factory, or at a point designated[...]

  • Page 3

    3 BBC 157/207/547 OWNER'S MANUAL CONTENTS PAGE I. Preparation A. Safety Precautions 4-6 B. Assembly 7-12 C. Specifications 13 D. Electrical Connections 14 E. Wiring Diagram 15 F. Gasoline Engine 16 II. Operation A. How to mount Blade 17 B. How To Use "Step Cutting" with abrasive blades 18 C. How To Use "Jam Cutting" And &qu[...]

  • Page 4

    4 I. PREPARATION A. Safety Precautions Important! The following safety precautions must always be observed. Hazard Symbols Fuel (gasoline) is extremely flammabl e and its vapors can explode if ignited. Store gasoline only in approved container s, in well-ventilated, unoccupied approved areas, and away from sparks or fl ames. Do not fill the fuel ta[...]

  • Page 5

    5 Dust and Silica Warning Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particu[...]

  • Page 6

    6 1. Before mounting any blade on the saw, th e blade should be inspected for any damage which might have occurred during shipment, handling or previous use. 2. The blade collars and arbors should be cleaned and examined for damage before mounting the blade. 3. The blade must be properly fitted over the arbor with the drive pin on the outside colla[...]

  • Page 7

    7 I. PREPARATION B. Assembly The compact Masonry saws are shipped completely assembled and ready for use except for diamond blade, gasoline, oil, and Head Locking Bar. Inspect the saw for shipping damage. If any damage is found, contact the shi pper immediately and file a freight claim. The Norton Company is not responsible for any freight-related [...]

  • Page 8

    8 Figure 1: Head Locking Screw Removal Figure 2: Head Locking Handle Installation Depth Limiting Bolt: Remove the 12mm Carriage Bolt, 12mm Large Flat Washer (DIN9021), 12mm Flat Washer, 12mm Lock Washer, and 12mm Nut from the plastic Bag. Place the 12mm Large Washer over the 12mm Carriage Bolt. S lide the 12mm Carriage thru the Head Locking handle [...]

  • Page 9

    9 Leg Assembly: Remove the four (4) Legs from the Saw Wate r Pan, and the four (4) Plastic Handle Knobs and four (4) Square Nuts from the plastic bag. Place one (1) Square Nut into each of the Nut Retaining Brackets located on each of the Leg Holders. Attach one (1) Plastic Knob to each of the Square Nuts as shown in Figure 4: Plastic Knob Attachme[...]

  • Page 10

    10 Conveyor Cart Assembly : Remove the Conveyor Cart and Back Stop from the Saws Water Pan, and the Wing Nuts, Carriage Bolts, Washers, and Cart Stop from t he plastic bag. Slide one (1) Carriage Bolt thru each of the three (3) Square Holes located on the front of the Conveyor Cart. Slide the Back Stop Over each of the Carriage Bolts. Slide the Sto[...]

  • Page 11

    11 Figure 8: Guide-A-Cut Assembly Water Curtain Assembly: Remove the Water Curtain from the Saw Water Pan. Attach the Water Curtain Spring Clips to the Pivoting Bar Located Under the Cutting H ead. Note that the rough side of the Water Curtain should face towards the front of the sa w. The Water Curtain material is made is designed to be easy to cl[...]

  • Page 12

    12 Figure 10: Wrench Placement Water Pump Assembly: The Water Pump requires no additional assembly.[...]

  • Page 13

    13 I. PREPARATION C. BBC157/207/547 Series Masonry Saw Specifications Dimensions/Weight Length (Working) 60” (1524mm) Width 24” (965mm) Height (Electric) 34” (864mm) Height (Gas) 38” (965mm) Weight (Electric) Uncrated 250lbs (kg) Weight (Gas) Uncrated 275lbs (kg) Electric Motor Motor Mfg. Baldor Motor Type TEFC, Thermal Protection Motor Vol[...]

  • Page 14

    14 I. PREPARATION D. Electrical Connections Important -Before connecting the motor leads to the power supply be sure that the voltage, cycles and phase shown on the nameplate of the motor correspond to the available power supply. Voltage Selection For Single Phase Motors 1-1/2 h.p. and 2 h.p. single phase masonry sa w motors have a dual voltage cap[...]

  • Page 15

    15 D. Wiring Diagram Be sure to ground the saw properly before operating, such as a ground wire connection provided by the power company. Electrical Connections 115 Volt 230 Volt For any Electric Motor service, warranty , or technical related questi ons please contact your neares t Baldor service center: Baldor Electric Company 5711 R.S. Boreham, J[...]

  • Page 16

    16 I. PREPARATION F. Gasoline Engine Prior to attempting to operate the engine, r ead the information contained in the engine owner's manual. An engine owner’s manua l is supplied with every gasoline powered concrete saw. 1. Check Oil: Add oil if low. Refer to the engine owner's manual for the recommended SAE viscosity grades. Capacity [...]

  • Page 17

    17 II. OPERATION A. Installing the Blade 1. For Gasoline powered machines disconnect the spark plug and for Electrical Powered Machines disconnect from power source. 2. Remove the blade shaft nut, (Turn clockwise) , and remove the outside collar. 3. Clean off any foreign particles on the clam ping surfaces of both collars and on the mounting surfac[...]

  • Page 18

    18 II. OPERATION B. How To Use " Step Cutting " With Abrasive Blades Use "step cutting" without exception w hen cutting wet or dry with abrasive blades. "Jam cutting", which is discussed and illustrated in the section following, is to be used only with wet and dry cutting diamond blades. 1. Clamp and hold material firm[...]

  • Page 19

    19 II. OPERATION C. How To Use "Jam Cutting" (Fixed Cutting) and "Step Cutting" With Diamond Blades In "Jam" cutting the head is locked in a fixed position and the material is pushed into it as shown in the sketch at the bottom. "Jam" cutting with the head locked in a fixed position usually provides greater e[...]

  • Page 20

    20 II. OPERATION D. How To Use Blockbuster Compact For Dry Cutting 1. Use a proper blade, which is marked for dry cutting. 2. Remove the water curtain. 3. Disconnect the water pump. 4. Use "step" cutting as explained previously when using abrasive blades. 5. Use "jam" or "step" cutting when using dry cutting diamond bl[...]

  • Page 21

    21 III. MAINTENANCE The Blockbuster Compact requires very little ma intenance for long satisfactory operation. However, the following points must be watched: A. V-Belts The drive belts are made of premium oil and heat re sistant materials. T hey require very little adjustment, but should be tightened after the first few days of running. Adjustment [...]

  • Page 22

    22 III. MAINTENANCE B. Motor The motors are specially designed for masonry sawing. It is totally enclosed and the sealed bearings require no lubrication. The motor is equipped with thermal overload protection. 1. Periodically clean the dirt and sludge build-up from the motor fan housing and cooling fins. 2. If the motor becomes overheated, the prot[...]

  • Page 23

    23 Note: Never operate saw without bearing cover in place. For normal conditions the grease should conform to the NLGI grade two consistency and be free of any chemical impurities such as free acid or free alkali, dust, rust, metal particles or abrasives. For best results, the bearings should be lubricated while in operation. Note: Due caution for [...]

  • Page 24

    24 V. PARTS LIST SECTION A. Ordering Information 1. List model number and serial number of machine. 2. List the part number and descripti on of part (not item number). 3. Whenever alternate parts are shown due to product improvement, inspect the part you have and provide additional description as necessary. 4. Specify mode of shipping desired, for [...]

  • Page 25

    25 V. PARTS LIST SECTION Power Plant (BBC547) Gasoline S1 S2[...]

  • Page 26

    26 Power Plant (BBC547) Gasoline Item No Description Part Number 1 Honda motor GX160 83715 2 Motor pulley 83716 3 Belt XPZ 562 LW 83717 4 Jackshaft pulley 83718 5 Right belt guard 83719 6 Guard for the jackshaft 83720 7 Bearing 70599 8 Jackshaft 83721 9 Motor fixation plate 83722 10 Jackshaft fixation plate 83723 11 Cutting head 83724 12 Support pl[...]

  • Page 27

    27 Power Plant (BBC157-207) Electric Item No Description Part Number M1 Motor Assembly w/Switch 1-1/2HP 115/230v/60/1 Motor Assembly w/Switch 2 HP 115/230v/60/1 232084 232085 M2 Capacitor Box Large (Terminal Box) 232085A M3 Voltage Change Switch 231085 M4 Switch Box Rear 231087 M5 Switch On/Off 231089 M6 Switch Box Cover 231088 M7 Capacitor Box Sma[...]

  • Page 28

    28 Frame (Common All BBC157-207-547))[...]

  • Page 29

    29 Frame (Common All BBC157-207-547)) Item No Description Part Number 18 Screws for water pump 75280 19 Frame 83727 20 Leg set of 4 75817 21 Wheel 82733 22 Wrench 19mm 70807 23 Wrench 22mm 72143 24 Drain plug 76095 25 Splited bearing 83728 26 Water pump fixation spring 76097 27 Support post 83729 28 Water pump complete. 72305 29 Drive end comp. For[...]

  • Page 30

    30 Cutting Head (Common All BBC157-207-547)[...]

  • Page 31

    31 Cutting Head (Common All BBC157-207-547) Item No Description Part Number 35 Locking Handle for cutting head (was 73098 replaced by 82738) 82738 36 Spring 72567 37 Cutting head 83724 38 Protection for Bearings and shaft 76111 39 Support for blade shaft bearing (set of 2) 76060 40 Bearing (set of 2) 73418 41 Blade shaft assembly 76035 42 Loose col[...]

  • Page 32

    32 Cutting Table (Common All BBC157-207-547)[...]

  • Page 33

    33 Cutting Table (Common All BBC157-207-547) Item No Description Part Number 56 Conveyor Cart (aka Cutting Table) Complete With Wheels, Top, Back Stop, and Conveyor Cart Stop 83754 57 Top For Cutting Table (Wood & Rubber) w/Hardware 76742 Screw 4x 12mm DIN 7976 (sold each, 11 required) 30373 58 Conveyor Cart Frame Only (No Wheels, Top, Backstop[...]

  • Page 34

    34 C. Baldor Service Policy[...]

  • Page 35

    35 D. Honda Service Policy[...]

  • Page 36

    36 Saint-Gobain Abrasives, Inc. Norton Construction Products 2770 West Washington Street Stephenville, TX 76401 Phone: 800-554-8009 or 254-918-2310 Fax: 800-443-1092 or 254-918-2312 SOLD AND SERVICED BY: Some dust created by power sanding, saw ing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth[...]