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Omron CJ-Series manual

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Table of contents for the manual

  • Page 1

    Fully Integrated Sequence and Loop Control New Built-in Loop Controller CJ 1 G-CPU P Loop-control CPU Unit Unit Version 3.5 (Version Upgrade) CJ1 Special I/O Units Process Analog Input Units (Isolated Units with Fully Universal Inputs) CJ1W-PH41U (High-resolution Unit) and CJ1W-AD04U (General-purpose Unit) Series Programmable Controllers[...]

  • Page 2

    3 Introducing the New Style of Loop Control Advanced controller functions integrated with the same CJ-series functionality and high-speed capabilities Duct Duct 90 mm high S82K G3J J7AN Power supply SSR Contactor The same level of high-speed processing Digital Controller High-speed processing (Example: 1-ms response) High-speed processing (Example:[...]

  • Page 3

    5 New Algorithm Further Enhances Control Stability Disturbance Overshoot Adjustment Optimum Tuning to Suit the Application Fine Tuning Disturbance Disturbance generated Time required to stabilize Overshoot Conventional PID gain adjustment Using the Disturbance Overshoot Adjustment function Longer time required to stabilize Faster stabilization This[...]

  • Page 4

    Sterilization and Disinfection of Pharmaceuticals, Food and Beverages Loop-control CPU Unit Loop-control CPU Unit N 2 atmosphere Solder Workpiece Conveyor NS-series PT NS-series PT Heater Temperature sensor SCR Temperature Thyristor Pressure Control outputs Control outputs Logging Trend Data (monitoring and operation windows) Monitoring and operati[...]

  • Page 5

    7 Process Loop Control Machines and Product Variations High-speed and highly reliable (duplex) Easy Controlling analog quantities CS1D-series Process-control CPU Unit (See note 2.) CS-series/CS1D-S Loop Control Board (See note 2.) CJ1G-CPU4 P CJ-series Loop-control CPU Unit Processing facilities • Chemical/ pharmaceutical • Utilities • DCS re[...]

  • Page 6

    8 Peripheral Devices Input Devices Input Devices Output Devices Output Devices E52-series Temperature Controllers ES1/ES1B-series Infrared Thermosensors G3PF Solid-state Relay with Built-in Current Transformer (CT) Model Structure Example: E52-CA15A D:3.2 2M Plenty of Variation to Suit an Extensive Range of Applications Select from a variety of cho[...]

  • Page 7

    9 New Products CJ1W-AD04U Process Analog I/O Unit (General-purpose Unit with Fully Universal Inputs) CJ1W-PH41U Process Analog I/O Unit (High-resolution Unit with Fully Universal Inputs) Fully Universal Inputs, Including Thermocouple Inputs, Platinum Resistance Thermometer Inputs, and DC/Voltage Inputs The input type can be selected for each input [...]

  • Page 8

    10 Loop-control CPU Unit s Loop-co ntrol CPU Units Loop-control CPU Units Loop- con trol CPU Unit s Loop Contro ller Element Specifications Model CPU Unit element Loop Controller I/O capacity Program capacity Data memo ry capacity Programming software Number of fun cti on block s Pro gramming software CJ1G-CPU45P 1,280 points (Up to 3 E xpansion Ra[...]

  • Page 9

    11 Loop-control CPU Units Loop C ontrolle r Eleme nt Speci fications Loop Con troller Ele ment Specificati ons Item Specifications Model CJ1G-CPU42P CJ1G-CPU43 /44/45P(-GTC) Operation method Function bloc k method Loop Contr oller element LCB01 LCB03 Func tion block analog operations Cont rol an d operation blocks PID and other contr ol funct ions,[...]

  • Page 10

    12 List of Functio n Blocks System C omm on Block List of Function Blocks System Common Block Control Blo cks Note: 1. The Function Bloc ks dealing with high-speed operation (operation cycle: 0.01, 0.02, and 0. 05 seconds is possible). 2. Cannot be used with the CJ1G-CPU45P-GTC . Operation Blo cks T ype Bloc k N ame Functi on --- System Common Make[...]

  • Page 11

    13 List of Fu nction Blocks Note: 1. T he Function Blocks dealing wit h high-speed operation (operation cycle: 0.01, 0.02, and 0.05 seconds is possible). 2. Cannot be us ed with the CJ1G -CPU45P-GTC. Sequence Contro l Note: The Function Blocks dealing with high-speed operation (oper- ation cycle: 0.01, 0.02, and 0.05 s econds is possible). Field Te[...]

  • Page 12

    14 CX-Pr ocess T ool and Monitor Soft wa re S pecific atio ns CX-Process Tool and Monitor Software Specifications Item Specifications CX-Process T ool CX-Process Monitor Plus Name CX-Process CX-Process Mo nitor Plus Model numb er WS02-LCTC1-EV5 WS02 -LCMC1-EV2 Appl ic able PLC s CS- ser ie s PLC s CJ-series PLCs Applica ble Uni ts CJ-series Loop-co[...]

  • Page 13

    15 CX-Pr ocess T ool and Monitor Conne ction s to P LC Note: The CX-Process f unctions that can be used depend on the version. F or details, ref er to the operation manuals (Cat. No. : W372-E1- @ and W373-E1- @ ). Note: 1. W hen using Windows Me, the CPU must be a P entium 150 MHz or higher . 2. P eripheral Bus cannot be used when FinsGatew ay V3 i[...]

  • Page 14

    16 Utility S oftwar e T ouch Panel Software Utility Software Touch Panel So ftw are ■ Face Plat e Auto-Bui lder for NS Simply specify the CSV tag file created using the CX-Process T ool to automatically create a project constructed with a F ace Pla te f or Loop-control CPU Units for use with OMRON's NS-series Programmable T er m inals. Funct[...]

  • Page 15

    17 Dimensions C PU Units Dimensions CPU Units ■ Loop-control CPU Units CJ1G-CPU42 P CJ1G-CPU43 P CJ1G-CPU44 P CJ1G-CPU45P(-GT C) ■ Process Input Units CJ1W -P @@@ @ CONTROLLER CJ1G-CPU44P SYSMAC PROGRAMMABLE ERR/ALM RUN COMM INH PRPHL OPEN PERIPHERAL BUSY MCPWR PORT 65 69 73.9 2.7 2.7 90 LCB03 EXEC RDY INNER LOOP CONTROLLER MACH No. PTS51 B1 A1[...]

  • Page 16

    18 Ordering Inf ormation Basic C onfi gur atio n Un its Ordering Information Basic Config uration Units ■ CJ1 Loop Control Units ■ CJ1 CPU Units Produc t na me Specifi cat ions Curre nt consump tio n (A) Mod el Sta ndar ds CPU Unit Loop Contr oll er 5 V 24 V CJ1G Loop- control CPU Units Same as for CJ1G-CP U45H Number of funct ion blocks: 300 b[...]

  • Page 17

    19 Ordering Information Basic Conf iguration Un its Note: 1. C urrent consump tions include current f o r a Programming Console . Add 0.15 A per Adapter when using NT -AL001 RS -232C/RS-422A Adapters. Add 0.04 A per Adapter when using CJ1W-CIF11 RS-422A Adapters. 2. Some specifications of the low-end CJ1M (C J1M-CPU11/21) differ from those of the C[...]

  • Page 18

    20 Ordering Inf ormation Basic Con figuration Units ■ CJ1 CPU Units (w ith Built-in I/O) Note: 1. Current consumptions include current f or a Programming Cons ole. Add 0. 15 A per Adapter when using NT -A L001 RS-232C/RS-422A Adapters. Add 0.04 A per Adapter whe n using CJ1W-CIF11 RS-422A Adapt ers. 2. Some specifications of the low-end CJ1M (CJ1[...]

  • Page 19

    21 Ordering Information Basic Conf iguration Un its ■ Power Supply Units One P ow er Supply Unit is required f or each Rack. Pr oduct nam e P owe r sup pl y vol t a g e Output capacity Options Model Standards 5-VDC output capacity 24-VDC output capacity To t a l power cons ump - tion 24-VDC service power suppl y RUN out- put Maintenance forecast [...]

  • Page 20

    22 Ordering Inf ormation Basic Con figuration Units ■ Connector Cables for Bu ilt-in I/O in CJ1M-CPU @ 2 CPU Unit The connector for b uilt-in I/O in the CJ1M-CPU21/22/23 is not included. Purchase one of the connectors or connector cables in the follo wing table separately . Pro duct na me Speci ficat ion s Model Stan- dards Applicable Co nnecto r[...]

  • Page 21

    23 Ordering Information Basic Conf iguration Un its Connection t o Servo Driver wit h Built-in I/ O When t wo axes are u sed, two Conn ectin g Cables a re requ ired at the Servo Driv er for each Servo Relay U nit Serv o Relay Units Servo Relay Unit f or 1 axis XW2B-20J6-8A --- Ser vo Relay Unit for 2 axes XW2B-40 J6-9A OMNUC G Series Cable f o r CJ[...]

  • Page 22

    24 Ordering Inf ormation Programming Devices Programming Devices Note: Site licenses are als o av ailable f or users that need t o use th e CX -One on many co mputers. Ask your OMRON repr esentative f or det ails. When purchas ing the D VD f orm at, verify the computer model and D VD drive specific ations bef ore purchasing. Product name Specificat[...]

  • Page 23

    25 Ordering Information Basic I /O Unit s Basic I/O U nits ■ Input Units Note: Connectors are not provided wit h these connector models. Eit her pur chase one of the following 40-pin connectors, or use an O MRO N XW2 @ Connector-T erm inal Block Conv ersion Unit or a G7 @ I/O Rela y T erm inal. Unit classi- fica- tion Product nam e Specifications[...]

  • Page 24

    26 Ordering Inf ormation Bas ic I /O U nits ■ Output Units Note: Connectors are not provided with these connect or models. Either purchase one of the follo wing 40-pin connectors, or use an OMRO N XW2 @ Connector-T er minal Block Conversion Unit or a G7 @ I/O Rela y T er minal. Unit classi- fica- tion Prod uct name Specif icatio ns No. of wor ds [...]

  • Page 25

    27 Ordering Information Basic I /O Unit s ■ I/O Units Note: 1. C onnectors are not provided with these connector models. Either purchase one of the f ollowing 40-pin Connectors, or use an OMRO N XW2 @ Connector-T erminal Block Conv ersion Unit or a G7 @ I/O Relay T erminal. 2. Connectors ar e not provided with these connector models. Either purch[...]

  • Page 26

    28 Ordering Inf ormation Specia l I /O Uni ts Special I/O Units ■ Process I/O Units Isolated- type Units with Fully Universal I nputs Note: 1. Do not connect a Relay Contact Output Unit in the same C PU Ra ck or Expansion Rack as the CJ 1W -PH41U Isolated-type Un iv ersal Input Unit. 2. L and − 100 ° C or less for K and T are ±2 ° C ±1 digi[...]

  • Page 27

    29 Ordering Information Special I/O Un its Isolated-type Thermocouple Input Units Note: 1. T he accuracy depends on the sensors used and the measurement te mperatures. For details, ref er to the user’s manual. 2. This is for an e xternal power supply , and not f or internal current consumption. 3. L and − 100 ° C or less for K and T are ±2 °[...]

  • Page 28

    30 Ordering Inf ormation Specia l I /O Uni ts ■ Analog I/O Uni ts Analog Input Units Note: 1. The resolution and conversion speed cannot be set independently . If the resolution is set to 1/4,000, then the conversion speed will be 1 ms/point. 2. At 23 ± 2 ° C 3. F or products m anufactured from August 2007 onwards. Analog Output Units Note: Thi[...]

  • Page 29

    31 Ordering Information T e mperature C ontrol Unit Analog I/O Units Note: The resolution and conversion speed cannot be set independently . If the resolution is set to 1/4 ,000, then the conv ersion speed will be 1 ms/ point. Temperature Control Unit Unit classi- fica- tion Pr oduct nam e I/O point s Signal range selec- tion Signal range Resolutio[...]

  • Page 30

    32 Ordering Inf ormation CPU Bus Units CPU Bus Units ■ Controller Link Units Controller Link Units, Ne w Models Controller Link Units, Old Models New models are fully compatible wi th old models and provide enhanc ed functionality , such as an increase in the number of send w ords from 1,000 to 4,000 words. Select a ne w model when ordering. Note[...]

  • Page 31

    33 Ordering Information Seri al Communic ations Un its Serial Communi cations Units Note: 1. T he Serial Gatewa y function i s enabled onl y for Serial Communications Units of unit v ersion 1.2 and later . 2. The no-protocol function is enabled only f or Serial Communications Units of unit version 1.2 and later ( and a CPU Unit of unit version 3.0 [...]

  • Page 32

    34 Ordering Inf ormation D e viceNet Un it DeviceNet Unit CompoNe t Master Unit CompoBu s/S Master Unit Unit classi- fica- tion Pr oduc t name Speci fication s Commun icatio ns type No . of unit numbe rs allocated Current consum p- tion (A) Mo del S tanda rds 5 V 24 V CJ1 CPU Bus Units DeviceNet Unit Functions as m aster and/ or slav e; allows cont[...]

  • Page 33

    35 Ordering Information ID Sensor Un its ID Sensor Units Note: 1. T o use a V680-H01 Ant enna, ref er to the V680 Series RFI D System Catalog (Cat. No . Q151). 2. Specifications subject to change without notice. SYSMAC SPU (High-speed Data Storage Unit) Unit classi- fica- tion Pr oduct nam e Specifications No. of unit numbe rs allocated Current con[...]

  • Page 34

    36 Ordering Inf ormation NS-ser ies Pr ogrammable T e r minals NS-series Programmable T erminals ■ NS-Runtime Note: A hardware key (USB dongle) is required to r un NS-Runtime. Model name Specifications Model number Standards Ethernet Case col or NS5-V2 5.7-inc h STN monochr ome, 320 x 240 dot s No Ivory NS5 -MQ0 0-V2 UC1, CE , N, L Blac k NS5- MQ[...]

  • Page 35

    37 Ordering Information Orde ring Informatio n Ordering Information International Standards • The standards indicated in the “Standards” column a re those cur- rent for UL, CSA, cU Lus, cUL, NK, and Lloyd standards an d EC Directives as of the end of Jan uary 2008. The standards are abbre- viated as follo ws: U: UL, UR: UL Recognition Mar k, [...]

  • Page 36

    Note: Do not use this document to operate the Unit. Printed in Japan 0308(1104) Authorized Distributor: In the interest of product improvement, specifications are subject to change without notice. Read and Understand this Catalog Please read and understand this catalog before purchasing the product. Please consult your OMRON representative if you h[...]