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Omron Smart Process Control CJ-Series manual

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Table of contents for the manual

  • Page 1

    Fully Integrated Sequence and Loop Control New Built-in Loop Controller CJ 1 G-CPU P Loop-control CPU Unit Unit Version 3.5 (Version Upgrade) CJ1 Special I/O Units Process Analog Input Units (Isolated Units with Fully Universal Inputs) CJ1W-PH41U (High-resolution Unit) and CJ1W-AD04U (General-purpose Unit) Series Programmable Controllers[...]

  • Page 2

    3 Introducing the New Style of Loop Control Advanced controller functions integrated with the same CJ-series functionality and high-speed capabilities Duct Duct 90 mm high S82K G3J J7AN Power supply SSR Contactor The same level of high-speed processing Digital Controller High-speed processing (Example: 1-ms response) High-speed processing (Example:[...]

  • Page 3

    5 New Algorithm Further Enhances Control Stability Disturbance Overshoot Adjustment Optimum Tuning to Suit the Application Fine Tuning Disturbance Disturbance generated Time required to stabilize Overshoot Conventional PID gain adjustment Using the Disturbance Overshoot Adjustment function Longer time required to stabilize Faster stabilization This[...]

  • Page 4

    Sterilization and Disinfection of Pharmaceuticals, Food and Beverages Loop-control CPU Unit Loop-control CPU Unit N 2 atmosphere Solder Workpiece Conveyor NS-series PT NS-series PT Heater Temperature sensor SCR Temperature Thyristor Pressure Control outputs Control outputs Logging Trend Data (monitoring and operation windows) Monitoring and operati[...]

  • Page 5

    7 Process Loop Control Machines and Product Variations High-speed and highly reliable (duplex) Easy Controlling analog quantities CS1D-series Process-control CPU Unit (See note 2.) CS-series/CS1D-S Loop Control Board (See note 2.) CJ1G-CPU4 P CJ-series Loop-control CPU Unit Processing facilities • Chemical/ pharmaceutical • Utilities • DCS re[...]

  • Page 6

    8 Peripheral Devices Input Devices Input Devices Output Devices Output Devices E52-series Temperature Controllers ES1/ES1B-series Infrared Thermosensors G3PF Solid-state Relay with Built-in Current Transformer (CT) Model Structure Example: E52-CA15A D:3.2 2M Plenty of Variation to Suit an Extensive Range of Applications Select from a variety of cho[...]

  • Page 7

    9 New Products CJ1W-AD04U Process Analog I/O Unit (General-purpose Unit with Fully Universal Inputs) CJ1W-PH41U Process Analog I/O Unit (High-resolution Unit with Fully Universal Inputs) Fully Universal Inputs, Including Thermocouple Inputs, Platinum Resistance Thermometer Inputs, and DC/Voltage Inputs The input type can be selected for each input [...]

  • Page 8

    10 Loop-control CPU Unit s Loop-co ntrol CPU Units Loop-control CPU Units Loop- control C PU Un its Loop Contro ller Element Specifications Model CPU Unit element Loop Controller I/O capacity Program capacity Data memo ry capacity Programming software Number of fun ction blocks Pro gramming software CJ1G-CPU45P 1,280 points (Up to 3 E xpansion Rack[...]

  • Page 9

    11 Loop-control CPU Units Loop C ontroller Element S pecificati ons Loop Con troller Elemen t Specificati ons Item Specifications Model CJ1G-CPU42P CJ1G-CPU43 /44/45P(-GTC) Operation method Function bloc k method Loop Contr oller element LCB01 LCB03 Func tion block analog operations Cont rol and operation blocks PID and other contro l funct ions, s[...]

  • Page 10

    12 List of Functio n Blocks System C ommon B lock List of Function Blocks System Common Block Control Blo cks Note: 1. The Function Bloc ks dealing with high-speed operation (operation cycle: 0.01, 0.02, and 0. 05 seconds is possible). 2. Cannot be used with the CJ1G-CPU45P-GTC . Operation Blo cks T ype Bloc k Name Functi on --- System Common Makes[...]

  • Page 11

    13 List of Fu nction Blocks Note: 1. The Function Blocks dealing with high-speed operation (operation cycle: 0.01, 0.02, and 0.05 seconds is possible). 2. Cannot be us ed with the CJ1G-CP U45P-GTC. Sequence Contro l Note: The Function Blocks dealing with high-speed operation (oper- ation cycle: 0.01, 0.02, and 0.05 seconds is possible). Field Termi[...]

  • Page 12

    14 CX-Pr ocess T ool and Monitor Soft wa re S pec ific atio ns CX-Process Tool and Monitor Software Specifications Item Specifications CX-Process T o ol CX-Process Monitor Plus Name CX-Process CX-Process Mo nitor Plus Model numb er WS02-LCTC1-EV5 WS02 -LCMC1-EV2 Appl icabl e PLCs C S-s eri es PL Cs CJ-series PLCs Applica ble Units CJ-series Loop-co[...]

  • Page 13

    15 CX-Pr ocess T ool and Monitor Conne ctions t o PLC Note: The CX-Process f unctions that can be used depend on the version. F or det ails, ref er t o the operation man uals (Cat. No .: W372-E1- @ and W373-E1- @ ). Note: 1. When using Windows Me, the CPU must be a P entium 150 MHz or higher . 2. P eripheral Bus cannot be used when FinsGatewa y V3 [...]

  • Page 14

    16 Utility S o ftwar e T ouch P anel S oftware Utility Software Touch Panel So ftwar e ■ Face Plat e Auto-Buil der for NS Simply specify the CSV tag file created using the CX-Process T ool to automatically create a project constructed with a F ace Pla te for Loop-control CPU Units for use with OMRON's NS-series Programmable T er minals. Func[...]

  • Page 15

    17 Dimensions C PU Units Dimensions CPU Units ■ Loop-control CPU Units CJ1G-CPU42 P CJ1G-CPU43 P CJ1G-CPU44 P CJ1G-CPU45P(-GT C) ■ Process Input Units CJ1W -P @@@@ CONTROLLER CJ1G-CPU44P SYSMAC PROGRAMMABLE ERR/ALM RUN COMM INH PRPHL OPEN PERIPHERAL BUSY MCPWR PORT 65 69 73.9 2.7 2.7 90 LCB03 EXEC RDY INNER LOOP CONTROLLER MACH No. PTS51 B1 A1 [...]

  • Page 16

    18 Ordering Inf ormation Basic C onfi gur atio n Units Ordering Information Basic Config uration Units ■ CJ1 Loop Control Units ■ CJ1 CPU Units Produc t name Specifi cati ons Curre nt consump tion (A) Mod el Stand ards CPU Unit Loop Contr oller 5 V 24 V CJ1G Loop- control CPU Units Same as for CJ1G-CP U45H Number of function bloc ks: 300 blocks[...]

  • Page 17

    19 Ordering Information Basic Configu ration Units Note: 1. Current consumptions include current fo r a Progr amming Console. Add 0.15 A per Adapter when using NT -AL001 RS-232C/ RS-422A Adapters. Add 0.04 A per Adapter when using CJ1W -CIF11 RS-422A Adapters. 2. Some specifications of the low-end CJ1M (C J1M-CPU11/21) differ from those of the CJ 1[...]

  • Page 18

    20 Ordering Inf ormation Basic Con figuration Units ■ CJ1 CPU Units (w ith Built-in I/O) Note: 1. Current consumptions include current f or a Programming Cons ole. Add 0.15 A per Adapter when using NT -AL001 RS-232C/RS-422A Adapters. Add 0.04 A per Adapter whe n using CJ1W-CIF11 RS-422A Adapters. 2. Some specifications of the low-end CJ1M (CJ1M-C[...]

  • Page 19

    21 Ordering Information Basic Configu ration Units ■ Power Supply Units One P ower Supply Unit is required f or each Rack. Pr oduct name P ower sup pl y vol t a g e Output capacity Options Model Standards 5-VDC output capacity 24-VDC output capacity To t a l power cons ump - tion 24-VDC service power suppl y RUN out- put Maintenance forecast mon [...]

  • Page 20

    22 Ordering Inf ormation Basic Con figuration Units ■ Connector Cables for Bu ilt-in I/O in CJ1M-CPU @ 2 CPU Unit The connector for b uilt-in I/O in the CJ1M-CPU21/22/23 is not included. Purchase one of the connectors or connector cables in the follo wing table separately . Pro duct na me Speci ficat ions Model S tan- dards Applicable Co nnector [...]

  • Page 21

    23 Ordering Information Basic Configu ration Units Connection t o Servo Driver with Bu ilt-in I/O When t wo axes are u sed, two C onnec ting Cables a re requir ed at th e Ser vo Driver for each Servo Relay U nit Serv o Relay Units Servo Relay Unit f o r 1 axis XW2B-20J6-8A --- Ser vo Relay Unit for 2 axes XW2B-40 J6-9A OMNUC G Series Cable f or CJ [...]

  • Page 22

    24 Ordering Inf ormation Programming Devices Programming Devices Note: Site licenses are als o av ailable for users that nee d to use th e CX -One on many co mputers. Ask your OMRON representa tiv e for det ails . When purchas ing the D VD format, verify the computer mode l and D VD drive specific ations bef ore purchasing. Product name Specificat [...]

  • Page 23

    25 Ordering Information Basic I /O Unit s Basic I/O U nits ■ Input Units Note: Connectors are not provided wit h these connector models. Eit her pur chase one of the following 40-pin connectors, or use an OMRO N XW2 @ Connector-T erm inal Block Conv e rsion Unit or a G7 @ I/O Rela y T er minal. Unit classi- fica- tion Product nam e Specifications[...]

  • Page 24

    26 Ordering Inf ormation Bas ic I /O Uni ts ■ Output Units Note: Connectors are not provided with these connector m odels. Either purchase one of t he foll ow ing 40-pin connectors, or use an O MRO N XW2 @ Connector-T erm inal Block Conv ersion Unit or a G 7 @ I/O Rela y T erminal. Unit classi- fica- tion Prod uct name Specif icatio ns No. of wor[...]

  • Page 25

    27 Ordering Information Basic I /O Unit s ■ I/O Units Note: 1. Connectors are not provided with these connector models. Either purchase one of the f ollowing 40-pin Connectors, or use an OMRO N XW2 @ Connector-T er minal Block Conv ers ion Unit or a G7 @ I/O Relay T er minal. 2. Connectors ar e not provided with these connector models. Either pur[...]

  • Page 26

    28 Ordering Inf ormation Specia l I/O Unit s Special I/O Units ■ Process I/O Units Isolated- type Units with Fully Universal Inputs Note: 1. Do not connect a Relay Contact Output Unit in the same C PU Ra ck or Expansion Rack as the CJ1W-PH41U Isolated-type Universal Input Unit. 2. L and − 100 ° C or less for K and T are ±2 ° C ±1 digit max.[...]

  • Page 27

    29 Ordering Information Special I/O Un its Isolated-type Thermocouple Input Units Note: 1. The accuracy depends on the sensors used and the measurement te mperatures. F or details, refer to the user’ s manual. 2. This is for an external power supply , and not f or internal current consum ption. 3. L and − 100 ° C or less for K and T are ±2 °[...]

  • Page 28

    30 Ordering Inf ormation Specia l I/ O Uni ts ■ Analog I/O Uni ts Analog Input Units Note: 1. The resolution and conversion speed cannot be set independently . If the resolut ion is set to 1/4,000, then the conversion speed wil l be 1 ms/point. 2. At 23 ± 2 ° C 3. F or products m anuf actured from August 2007 onwards. Analog Output Units Note: [...]

  • Page 29

    31 Ordering Information T emperature C ontrol Uni t Analog I/O Units Note: The resolution and conversion speed cannot be set independently . If t he resolution is set to 1/4,000, then the conversion speed will be 1 ms/ point. Temperature Control Unit Unit classi- fica- tion Pr oduct nam e I/O point s Signal range selec- tion Signal range Resolution[...]

  • Page 30

    32 Ordering Inf ormation CPU Bus Units CPU Bus Units ■ Controller Link Units Controller Link Units, Ne w Models Controller Link Units, Old Models New models are fully compatible wi th old models and provide enhanc ed functionality , such as an increase in the number of send w ords from 1,000 to 4,000 words. Select a ne w model when ordering. Note[...]

  • Page 31

    33 Ordering Information Seri al Communicati ons Units Serial Communi cations Units Note: 1. The Serial Gatewa y function is enabled onl y for Serial Communications Units of unit v ersion 1.2 and later . 2. The no-protocol function is enabled only f or Serial Communications Units of unit version 1.2 and lat er (and a CPU Unit of unit version 3.0 or [...]

  • Page 32

    34 Ordering Inf ormation D e viceNet Un it DeviceNet Unit CompoNe t Master Unit CompoBu s/S Master Unit Unit classi- fica- tion Pr oduct name Specifi cation s Commun ications type No. of unit numbe rs allocated Current consum p- tion (A) Mo del Sta ndard s 5 V 24 V CJ1 CPU Bus Units DeviceNet Unit Functions as m aster and/ or slav e; allows control[...]

  • Page 33

    35 Ordering Information ID Sensor Un its ID Sensor Units Note: 1. T o use a V680-H01 Antenna, refer to the V680 Series RFID S ystem Catalog (Cat. No . Q151). 2. Specifications subject to change without notice. SYSMAC SPU (High-speed Data Storage Unit) Unit classi- fica- tion Pr oduct nam e Specifications No. of unit numbe rs allocated Current con- [...]

  • Page 34

    36 Ordering Inf ormation NS-ser ies Pr ogrammable T er minals NS-series Programmable T erminals ■ NS-Runtime Note: A hardware key (USB dongle) is required to run NS-Runtime. Model name Specifications Model number Standards Ethernet Case col or NS5-V2 5.7-inc h STN monochrome , 320 x 240 dot s No Ivory NS5 -MQ00- V2 UC1, CE, N , L Blac k NS5-MQ00B[...]

  • Page 35

    37 Ordering Information Orde ring Infor matio n Ordering Information International Standards • The standards indicated in the “Standards” column a re those cur- rent for UL, CSA, cU Lus, cUL, NK, and Lloyd standards and E C Directives as of the end of Jan uar y 2008. The st andards are abbre- viated as follo ws: U: UL, UR: UL Recognition Mar [...]

  • Page 36

    Note: Do not use this document to operate the Unit. Printed in Japan 0308(1104) Authorized Distributor: In the interest of product improvement, specifications are subject to change without notice. Read and Understand this Catalog Please read and understand this catalog before purchasing the product. Please consult your OMRON representative if you h[...]