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Orion 2xx manual

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Table of contents for the manual

  • Page 1

    F OUNDA TION Fieldbus ™ Operating Manual Enhanced Model 2xx F OUNDA TION Fieldbus ™ Digital Output Software v3.x A Magnetrol Company Magnetostrictiv e Level T r ansmitter[...]

  • Page 2

    Read this M anual Befor e Installing T his ma nual pr o vid es info rmati on on th e J upiter ® m ag ne- tostr ictiv e tra nsmit ter . I t is importan t that al l instru ction s are r ead c are full y and fol low ed in s equen ce. De tail ed instru ction s are i nclu ded in th e In stall atio n secti on of thi s manua l. Conventions U sed in this [...]

  • Page 3

    T able of Contents 1.0 F O UNDA TION fieldbus ™ Overview ...................................1 1.1 Description ...............................................................1 1.2 Benefits .....................................................................2 1.3 Device Configuration ................................................2 1.4 Intrinsic [...]

  • Page 4

    1.0 F OUNDA TION Fieldbus ™ Overview 1.1 Description F OUNDA TION fieldbus ™ is a digital communications system that serially interconnects devices in the field. A F ieldbus system is similar to a Distributed Control S ystem (DCS) with two exceptions: • Although a F OUNDA TION fieldbus ™ system can use the same physical wiring as an existin[...]

  • Page 5

    D et a il s r ega r d in g c a bl e s pe c if ica ti o ns , gro u nd i ng , ter mi n a ti o n, and other network information can be found in IEC 61158 or the wiring installation application guide AG-140 at www .fieldbus.org . 1.2 Benefits The benefits of F OUNDA TION fieldbus ™ can be found throughout all phases of an installation: 1. Design/Inst[...]

  • Page 6

    An important requirement of F ieldbus devices is the inter- operability concept mentioned earlier . Device Descri ption (DD) technology is used to achieve this interoperability . The DD pro vides extended descriptions for each object and pro vides pertinent information needed by the host system. DDs are similar to the drivers that your personal com[...]

  • Page 7

    4 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 2.0 Installation C aution: If equipment is used in a manner not specified by manu- fa ct u rer , p rot ec t io n p rov i de d by e q ui p me n t ma y b e impaired This section pro vides detailed procedures for pr operly installing, wiring, configuring and, if needed, trouble-[...]

  • Page 8

    5 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 2.3 Before Y ou Begin Caution: This instrument is intended for use in Installation C ategory II , Pollution Degree 2 locations. 2.3.1 Site Preparation Each J upiter magnetostrictive transmitter is built to match the specifications requir ed within the defined model option num[...]

  • Page 9

    6 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 2.3.3 Operational Considerations Exterior ambient temperature of the service should not exceed the design specifications of the electro nics (-40° to +175° F (-40° to +80° C)). The operating temperature limits of the LCD ar e -5° to +160° F (-20° to +70° C). T emperat[...]

  • Page 10

    7 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 2. P osition the J upiter transmitter on the side of the MLI where it will be attached. M ark the location and the exact area where the c lamps will be attached to hold the J upiter in place. 3. Attach the low er clamp and tighten so that it remains in place, but loose enough[...]

  • Page 11

    8 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 2.5 Wiring Caution: The Jupiter magnetostrictive transmitter operates at volt- a ges of 9-32 VDC (nominal voltage is 24 VDC). Higher voltages will damage the transmitter . Wiring between the po wer supply and the J upiter transmitter should be made using 18–22 A WG shielded[...]

  • Page 12

    8. P ower may be applied to the instrument when the installa- tion is complete and has been checked by the instrument engineer or safety officer . 3.0 Function Blocks 3.1 Overview The Enhanced J upiter Model 2xx is a level transmitter with four F OUNDA TION fieldbus ™ F unction Blocks (one R esource Block, one T ransducer Block, and two Analog In[...]

  • Page 13

    • The permitted modes are listed for each block. • The block must be in an automatic mode for normal operation. NOTE: The MODE_BLK tar get parameter must be OOS (out of service) t o change configuration and calibration parameters in that func- tion block (when in OOS, the normal algorithm is no longer exe- cuted and any outstanding alarms are c[...]

  • Page 14

    DD_REV : contains the revision of the DD associated with the version of firmware in the E nhanced J upiter transmitter . I t i s us ed b y in te rfa ce d evi ce s to c or r ec tl y sel ec t th e as so ci at ed DD. REST AR T : Default and P rocessor selections are available. Default will reset the J upiter to the established block configuration. NOT[...]

  • Page 15

    F A UL T_ST A TE, SET_FST A TE, CLR_FST A TE: these only apply to output function blocks. (The Model 2xx has no output function blocks). MAX_NO TIFY : the maximum number of alert reports that the transmitter can send without getting a confirmation. The user can set the number low , to control alert flooding, by adjusting the LIM_NO TIFY parameter v[...]

  • Page 16

    3.3 T ransducer Block The TRANSDUCER block is a custom block containing parameters that support the enhanced level transmitter . I t contains the J upiter probe configuration, diagnostics, and calibration data, and outputs level with status information. The TRANSDUCER block parameters are grouped in a useful configuration. Ther e are both read-only[...]

  • Page 17

    3.3.3 Jupiter Configuration Parameters This set of parameters within the T ransducer Block is imp or tan t an d r eq ui r ed to c on fi gu r e ev ery J upi te r tr an sm it ter . MEASUREMENT_TYPE Select from LE VEL_ONL Y or LEVEL&INTERF ACE. PR OBE_LENGTH Enter the exact length of probe. The probe length is shown as the last 3 digi ts of the pr[...]

  • Page 18

    3.4.2 Firmware V ersion The last two parameters in the TRANSDUCER block show the firmware version of the transmitter . FIRMW ARE_VERSION: displays the version of the firmware. COPR OCESSOR_VERSION: displays the version of the coprocessor . 3.5 Analog Input Block The ANALOG INPUT (AI) block takes the transducer blocks input data, selected by channel[...]

  • Page 19

    CHANNEL: The number of the logical hardwar e channel that is connected to this I/O block. This information defines the transducer to be used going to or from the physical world. L_TYPE: Determines if the values passed by the transdu cer block to the AI block may be used directly (D irect) or if the value is in different units and must be conv erted[...]

  • Page 20

    HI_ALM: The status for high alarm and its associated time stamp. L O_ALM: The status for lo w alarm and its associated time stamp. L O_L O_ALM: The status for low low alarm and its associated time stamp. The TRANSDUCER and AI block ’ s MODE_BLK parame- ter must be set to A UT O to pass the PV V alue through the AI to the network. T ransducer scal[...]

  • Page 21

    When the M odel 2xx transmitter is initially pow ered on, the measurement engine does not have enough v alid meas- urement cy cles to make a decision about the output level. F or the first sixteen measurement cycles after pow er is applied, the QU ALITY is “U ncertain,” the SUB_ST A TUS is “Initial value,” and the LIMIT attribute is “Cons[...]

  • Page 22

    19 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 5.0 Refer ence Information 5.1 T roubleshooting The J upiter transmitter is designed and manufactured for years of trouble fr ee operation ov er a wide range of condi- tions. Common transmitter problems are discussed in terms of their symptoms and recommended corr ective act[...]

  • Page 23

    20 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 5 .1.2 Status Messages Display Message Action Comment OK None Normal operating mode Initial None Shown at power -up during self check Default Cal Factory set default calibration parameters Consult Factory are in use, level r eading may be inaccurate Lo T emp Present temperat[...]

  • Page 24

    21 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 5.1.3 FF Segment Checklist There can be several r easons for a F OUNDA TION fieldbus ™ installation to be in a faulty condition. In or der to assure that communication can be established, the following requirements must be met. • Device supply voltage must be higher than[...]

  • Page 25

    22 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 5.2 Agency Approvals FM & CSA 2X1-XXXXXXX-XXX Intrinsically Safe Class I , Div . 1: 2X2-XXXXXXX-XXX Groups A, B, C, & D 2X3-XXXXXXX-XXX Class II , Div . 1: 2X4-XXXXXXX-XXX Groups E, F , & G Class III , IP66 TYPE 4X, T4 FISCO 2XX-XXXXXXX-XXX Explosion Proof  Cl[...]

  • Page 26

    46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 23 5.2.3 Agency Drawing[...]

  • Page 27

    24 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 5.2.3 Agency Drawing[...]

  • Page 28

    46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 25 5.3 Specifications 5.3.1 Functional System Design Measurement Principle Magnetostrictive time-of-flight Input Measured V ariable A return signal is generated from the pr ecise location wher e the magnetic field of the MLI float intersects the magnetostrictive wire Z ero and [...]

  • Page 29

    26 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ Inches (mm) Direct Insertion T op Mount T op Mount Offset T op Mount Offset High T emperature Bend Bottom Mount Offset Bottom Mount Offset High T emperature Bend Gemini – Bottom Mount Offset and Secondary T ransmitter M A D E I NUS A M A DE INU SA M A D EI N USA M A D EI N[...]

  • Page 30

    27 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 5.4 Parts 5.4.1 Replacement Parts Item Description Part Number  Electronic module Display & F OUNDA TION fieldbus ™ 031-2840-001  T erminal board F OUNDA TION fieldbus ™ 030-9151-004  O-ring (Viton ® ) 012-2201-237  A luminum housing cover without glass [...]

  • Page 31

    28 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 5.5 Model Numbers 5.5.1 Enhanced Jupiter Magnetostrictive T ransmitter 2 Enhanced Jupiter Magnetostrictive TRANSMITTER TYPE See page 29 MOUNTING CONNECTION See page 29 FLOA T See page 30 INSERTION LENGTH 4 LCD display , 4–20 mA & HART , SIL 1 5 LCD display & F O UN[...]

  • Page 32

    29 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 5.5 Model Numbers 5.5.1 Enhanced Jupiter Magnetostrictive T ransmitter 2 00 None, defines external mount 11 3 ⁄ 4 " NPT thread 22 1" BSP thread 23 1" 150# RF ANSI Flange 24 1" 300# RF ANSI Flange 25 1" 600# RF ANSI Flange 2 7 1" 900/1500# RF A[...]

  • Page 33

    30 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ 5.5 Model Numbers 5.5.1 Enhanced Jupiter Magnetostrictive T ransmitter 00 No float when used with MLI Custom float—consult factory Minimum Liquid Specific Gravity 316/316L SS diameter × length Titanium diameter × length Hastelloy C diameter × length 316/316L SS Sanitary[...]

  • Page 34

    31 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ Appendix – T ransducer Block Parameters 5.6 References 1. F OUNDA TION fieldbus ™ , A P ocket Guide Ian V erhappen, Augusto P ereira 2. F OUNDA TION fieldbus ™ —System Engineering G uidelines, AG–181 ITEM P ARAMETER NAME P ARAMETER LABEL 0 BLOCK_STRUCTURE BLOCK STR[...]

  • Page 35

    32 46-649 Jupiter Magnetostrictive T ransmitter - F OUNDA TION fieldbus™ Copy blank page and store calibration data for futur e refer ence and troubleshooting. Item V alue V alue V alue V essel Name V essel # Media & Dielectric T ag # Serial # TR OUBLESHOO TING Level Corr ect V alue Incorr ect V alue U nits P robe Length Level Offset Deadband[...]

  • Page 36

    BULLETIN: 46-649.1 EFFECTIVE: December 2006 SUPERSEDES: September 2006 Service P olicy Owner s of M agnet rol /Ori on I nstrum ents co ntr ols may req uest th e re turn of a o r any part o f an inst rument f or compl ete r ebui ldin g or r epla cemen t. They will be re buil t or re place d pro mptly . Instrume nts r etur ned und er our service pol [...]