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Outback Excel 100 manual

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Table of contents for the manual

  • Page 1

    Ex cel 10 0 Ex cel 30 0 Ex cel 20 0 A ssembly and Operating Instruct ions for Out back® Excel 100, Excel 200 , and Excel 300 Gas Barbecues Photographs are not to s cale. Specificat ions subject to c hange without prior notic e. WARNING • For outdoor use only . Not for commerc ial use. • Read instructions before using the appliance. Failure to [...]

  • Page 2

    2 1. Part s List Quantity varies according to model purchased. Spec if ications subject to change without prior notice. For more details on hardware, please see the c orresponding ‘Hardware Reference Diagram’.  Pre-Assembled Component  Quantity varies according to model purchas ed  Appearance, size, and constructi on may differ accordi[...]

  • Page 3

    3 B15 B14 2.1. Par t s Diagr am: Excel 100 Quantity varies according to model purchased. Specif ications subject to change without prior notice. For more details on hardware, please see the c o rresponding ‘Hardware Reference Diagram’. A2 A3 B3 B4 B5 C1 B8 C13 C23 A1 B1 B11 Pre-ass embled body unit includes t he following individual part s: B2 [...]

  • Page 4

    4 2.2. Hard ware Referen ce Diag ram: E xcel 100 Specifications subject to change without prior notice. D1 D1 D4 D2 D6 D7 D8 D9[...]

  • Page 5

    5 3.1. Par t s Diagr am: Excel 200 Quantity varies according to model purchased. Specif ications subject to change without prior notice. For more details on hardware, please see the c o rresponding ‘Hardware Reference Diagram’. A2 A3 A1 B1 B11 Pre-ass embled body unit includes t he following individual part s: B2 B12 B13 B7 B6 B10 B15 B14 C3 B3[...]

  • Page 6

    6 3.2. Hard ware Referen ce Diag ram: E xcel 200 Specifications subject to change without prior notice. D1 D2 D4 D7 D8 D6 D1 D5 D9[...]

  • Page 7

    7 4.1. Par t s Diagr am: Excel 300 Quantity varies according to model purchased. Specif ications subject to change without prior notice. For more details on hardware, please see the c o rresponding ‘Hardware Reference Diagram’. A2 A3 B3 B4 B5 B8 C7 C10 C9 C8 C6 A1 B1 B11 Pre-assembled body unit includes t he following individual part s: B2 B12 [...]

  • Page 8

    8 4.2. Hard ware Referen ce Diag ram: E xcel 300 Specifications subject to change without prior notice. D1 D1 D2 D4 D8 D3 D9 D5 D7 D6[...]

  • Page 9

    9 C15 5. A ssembly IMPORTANT! • TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Ph illips/Cros spoint screwdriver, adjustable spanner or metric spanner set. • The assembly of this barbecue requires 2 people. • W hi lst every care is taken in the manufac ture of this product, care must be taken du ring assembly in case sharp edges are pre[...]

  • Page 10

    10 Attach the Bottom Shelf (C22) to the Gas Bottle Holder (C17) using ST4.8x 15 Screws (D6). Take c are not to over tighten these screws which will damage the plastic gas bottle holder. Attach the leg assembly to the bottom shelf assembly using M6x15 Bolts (D1). 4 3  Excel 100  Excel 200  Excel 300  Excel 100  Excel 200  Excel 300[...]

  • Page 11

    11 Slide the Wheels (C20) over each end of the axle. Secure the wheels into place with th e M8 Locknuts (D7). Insert the Axle (C21) through the clamping brackets underneath the Gas Bottle Holder (C17) and tighten the c lamping screws. Take car e not to over tighten these screws which will dam age the plastic gas bottle holder. Slide a W heel Spacer[...]

  • Page 12

    12 Attach the Hood Handle (A2) to the Hood (A1 ) using the M5x10 Bolts (D2). Carefully place the Barbecue Body (B1) onto the tops of the legs. Attach the barbecue body to the trolley assem bly using the M6x15 Bolts (D1). Ensure the tabs on the body fit over the legs as shown in the diagram and do not go down inside of the legs. WARNING: DO NOT RELE[...]

  • Page 13

    13 Feed the Grease Cup Holder (B14) through the hole in barbecue body. Insert the G rease Cup (B1 5) into the grease cup holder. 10 9  Excel 100  Excel 200  Excel 300  Excel 100  Excel 200  Excel 300 B14 B15 Install a M6x15 Bolt (D1) and a Spacer (D9 ) into the upper fixing hole on each f ro nt leg. Place the Control Panel (B3) as[...]

  • Page 14

    14 Insert the Main Electrode (B10) into the hole at the bottom of the barbecue body and secure with the pre-assembled nut. Feed the Burner (B2) into barbecue body. Ensure that the burner venturi tubes are over the ends of the gas valves. They are a loose fi t and not a gas tight seal. Secure the burner with the ST4.0x10 Screws (D4). View from under[...]

  • Page 15

    15 Attach the Body Heat Shield (B12) to barbecue body using the M5x10 Bolts (D2) and M5 Nuts (D8). Carefully lay the Lava Rock (B6) into the barbecue body ensuring it li es level within the body. Lay the Cooking Grill (B7) into place. Attach the W arming Rack (A3), to the hood and barbecue body as shown. Make sure t hat the shorter, fixed legs go t[...]

  • Page 16

    16 Attach the Trolley Handle (C1) to the right front and right rear legs using the M6x15 Bolts (D1). Excel 200 and 300T users, skip this step and proceed directly to step 16. Excel 100 users, skip this step and proceed directly to step 24. 16 15  Excel 100  Excel 200  Excel 300  Excel 100  Excel 200  Excel 300 C1 D1 Attach the Sid[...]

  • Page 17

    17 18 17  Excel 100  Excel 200  Excel 300  Excel 100  Excel 200  Excel 300 Attach the previously assembled Side Shelf (C2) to the left hand side of the barbecue by sliding a Shelf Spacer (D9) onto a M6x15 Bolt (D1) and fitting the sh elf to the lower fixing point on the rear leg a s shown. Repeat for the front leg. Slide a Shelf S[...]

  • Page 18

    18 Attach the Side Burner Shelf (C8) to the left front and left rear legs using M6x15 Bolts (D1). Remove the screws f rom Side Burner Valve / Hose Assembly (C11) and secure it to the side shelf with those 2 screws. Assemble the Side Burner Knob (C6) onto the side burner valve. Excel 200 users, skip this step and proceed directly to step 24. 20 19 ?[...]

  • Page 19

    19 Place the Side Burner Electrode (C10) onto the side burner shelf as s hown. Place the Side Burner (C9) through the central hole. Fit the side burner venturi tube over the gas valve outlet. This is a loose fit and not a gas tight seal. Secure the electrode and burner with M4x10 Bolt (D3). 22 21  Excel 100  Excel 200  Excel 300  Excel [...]

  • Page 20

    20 Fix the Hose Clip (C16) into the lower hole o f t he front short leg using a ST4.0x10 Sc rew (D4), then feed the hose through the clip as shown. Important: Regularly check the hose positioning to ensure that it is not in contact with any hot surfaces, such as the bottom of the body or the heat shield. 24 23  Excel 100  Excel 200  Excel [...]

  • Page 21

    21 25 ASSEMBLY IS NOW COMPLETE. PROCEED TO THE NEXT P AGE FOR INSTRUCT IONS ON OPER A T ION AND MA I N TE NA N CE ALL JOINT S AND CONNEC TIONS MUST NOW BE LE AK TEST ED BEFOR E USING THE BARBECUE . Leak tes t annuall y, and whene ver the g as bottle is rem oved or rep laced. Leak T esting Always perform a leak test in a well-ventilated area. Step 1[...]

  • Page 22

    22 6. Import ant Information Please read the se instructio ns carefully before assembly and use of y our barbecue. n Retain these i nstructions for fu ture reference. n This pro duct is for outdoors use only. Do not use indoors. n Do not u s e th e barbecue or store gas bott les below ground l evel. LP gas i s heavier than air so if a l ea[...]

  • Page 23

    23 NEVER be closer than 1 metre from any combustible surface, includin g trees and fences and make sure that there ar e no heat sources near the barbec ue (cigarettes, open flames, spark etc .). Keep t his ba rbec ue away from any flammable mater ials! 8.2. Precaution s Do not obstruct any ventilati on opening s in the barbecue body. Sec ure the ga[...]

  • Page 24

    24 attempting to re-light follow ing the above procedure. If the side burn er still fails to ignite, turn the contro l knob off, wait five minutes and light w ith match. When using the side-burner , care shou ld be take n to ensure tha t pans are central and flat on the side-burn er grid. 9.6. Grill Cooking The burners h eat up the lava rock undern[...]

  • Page 25

    25 all the control valves fu lly clockwise to the “Off” position, then switch off the gas supply at the bottle. Wait until th e barbecue is su fficiently cool before closing it s hood or lid. 10. Care and Mainte nance Regularly clean your bar becue betw een uses and especially after extended periods of storage. Ensure th e barbecu e and its com[...]

  • Page 26

    26 your local O utbac k® stoc kist. 10.4. Grease C up After every use , e mpty and clean the grea se cup of any fat or food particles, using a plastic or wooden scr aper if necess ary. Failure to keep it clean, a nd excessiv e bui ld up can result in a fat fire. This ca n be hazardous and severely damage the barbecue. This is not a fault in the ba[...]

  • Page 27

    27 12. T r oubleshooting Problem Possible Cause Solution Burner will not light using the ignition s y stem LP gas bott le is empty Replace w ith full bottle Faulty regulator Have regula tor checked or replaced Obstruction s in burner Clean bu rner Obstructions in ga s jets or gas hos e Clean jets an d gas hose Electrode or ignition button wire is l[...]

  • Page 28

    28 OUTBA CK W A R RA NTY OUT BACK barbecu es are warranted t o the original purchas er against defects i n m aterials and workm anship for a period of one (1) year f rom the date of purchase. OUT BAC K will, wit hin this per iod, suppl y replacem ents for defective par ts free of charge provided t hat: ♦ T he product h as not been u sed for trade[...]