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Paxar electro-sealer manual

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Table of contents for the manual

  • Page 1

    User's Manual Electro-Sealer 7112 FF PAXAR Systems Group Manual Edition 1.1 21 June 2002 Manual Part Number 701395[...]

  • Page 2

    [...]

  • Page 3

    Contents Warranty Information 1 Limited Warranty ........................................................................................................ 1 Parts .......................................................................................................................... ... 1 Service ...................................................[...]

  • Page 4

    [...]

  • Page 5

    Warranty Information Limited Warranty PAXAR System s Group, Di vision of P AXAR Corporat ion, extends the followin g warra nties to the o rigin al purch aser of a PAXAR Electro-Sealer which has been installed and operate d using recomme nded procedures and operating cond itions. Parts Parts found defective in mate rial or workmanship will be replac[...]

  • Page 6

    Safety Instructions Warning When using electric tools, ba sic safety pr ecautions sh ould always be followed to reduce the risk of fire, elect ric shock, and personal inj ury. Failure to follow these instructions can result in severe perso nal injury. READ ALL INSTR UCTIONS CAREFULLY! The importanc e of using safe operatin g procedures can not be o[...]

  • Page 7

    Model 7112 Flock Feed Heat Sealer The 7112 FF Sealer has been designed to au tomate the feeding of labels, flocks and stackable embroideries. Precision and versatility have been the keynotes of its design. Precision in that each item can be repeatedly fed to 1/32 of an inc h in position. Versatility in that the system can feed one item at a time or[...]

  • Page 8

    Installation Your Electro-Sealer can be mounted on a ta ble or stand of your choice, either by bolting through th e same holes as used to attach the shipping base, or be attaching the shipping base itself to the table. A MINIMUM OF 80 PSI OF AIR is re quired to o perate the m achine. This shoul d be attached to the 1/4 NPT inlet of the air filter a[...]

  • Page 9

    General Description Main Switch This turns the machine on and off. Hold Switch This switch locks out the timer; the head will come down but the timer will not work. The head stays down as long as t he foot pedal i s depressed. THIS IS A MAINTENANCE FUNCTI ON used when changi ng electrodes to insure that they are well seated and parallel to the base[...]

  • Page 10

    Basic Sealing Heat, dwell time, and pressure are the basi c fundamentals that determine the results obtainable on a thermo-plastic sealing app li cation, such as Electro-Seal labeling. It is impossibl e with the vari ety of fabric m aterials and c onstructions, a s well as desig n of garments, to establish any one setting that will give the most de[...]

  • Page 11

    Operation To put your Electro-Sealer into operation, turn on the main switch. Set the plate and electrode heat controls t o the desired te m perature. Turn on the vacuum pum p by using the switch located on the power cord for the pump. Turn on the auto switch. This will cause the vacuum arm to pull a label from the hopper and move it into po sition[...]

  • Page 12

    7112 Series Flock Feed Regular Maintenance 1. Remove accumulated moisture form the air filter by opening the bleed valve located at the base of the filter bowl. 2. To check the sealin g area for an out of parallel condition: with the heat on, set the timer for one (1) second or less; place a light colored cloth or paper on the base plate; put a pi [...]

  • Page 13

    Trouble Shooting Symptoms Probable Cause Corrective Action Timer does not move b ut press operates Hold Switc h turn ed on. Defective timer. Hold Switch should be turned off. Replace timer. No heat / no m ovements Bad fuse. No power. Check and / or replace fuse. Check power to its source. Timer moves / heat works No movem ent Lack of air pressure B[...]

  • Page 14

    Will not pu ll label ou t of hopper Vacuum pum p off. Poor vacuum. Too much wei ght in hopper . Vacuum holes in the arm not covered by la bel Check and adjust Labels feed on bias Poor vacuum Hopper our of adjustment Increase tensio n on bleed val ve. Adjust. Feeds two labels at one time Too much vac uum Decrease tension o n bleed valve. Thumb stack[...]

  • Page 15

    Sealing Problems Symptoms Probable Cause Corrective Action Uneven sealing of label. Machine out of level; plates not parallel. Check and Adjust Hitting a seam or button with electrode. Relocate the label or use smallest electrode possible. Uneven thickness in label. Cardboard in garment. Use silicone rubber to level. Shining of sealing area. Heat a[...]

  • Page 16

    Part Identification Numbers FIND NUMBER PART NUMBER DESCRIPTION QTY 1 200060 CONTROL HEAT ATHENA 1810 2 2 200074 CORD LINE 15 AMP 1 3 200093 FUSE HOLDER 30 AMP 1 4 200110 FUSE 10 AMP 1 5 200178 HEATER 3 INCH 2 6 200182 HEATER 4 INCH 2 7 200375 SOCKET RELAY 4 8 200394 RELAY TIME DELAY / CPDO 2 9 200407 RELAY (5X827) 2 10 200568 SWITCH KNIFE / LOAD 1[...]

  • Page 17

    36 202987 RING SMALL BOTTOM PLATE 1 37 203000 RING SMALL SELF LEVEL 1 38 203655 WASHER RUBBER SILICONE 1 39 203759 CYLINDER MAIN 24 X 4 (175 X 4) 1 40 203848 FILTER REGULATOR W/ BOWL GUARD 1 41 203867 GUAGE AIR PRESSURE 1-1/2" 1 42 203922 REGULATOR (PANEL MTG-NO GUAGE) 1 43 203937 TUBES SILICONE (FT) 4 44 203980 VALVE 4-WAY 1 45 204041 VALVE V[...]

  • Page 18

    76 209416 SCREW B/P ADJUSTING 1 77 209420 VALVE 4-WAY (H110-4E1-PSL L1) 3 78 209435 VALVE3-WAY (H110-E1-PSL L1) 1 79 209440 MANIFOLD (H110-M4F) 1 80 209539 CYLINDER H BLOCK (HUMP 7D-2) 1 81 210875 BARE BOARD 2HND SW CNTL 7112X 1 82 214987 PUMP VACUUM (VG15-00-00) 1 83 214996 BLOCK MTG VAC PUMP 214987 1 84 215005 ACTUATOR POTARY (1817-0700) 1 85 215[...]

  • Page 19

    Recommended On-hand Spare Parts PART NUMBER DESCRIPTION QTY 200060 CONTROL HEAT ATHENA 1810 2 200178 HEATER 3" 300 WATTS 5 200182 HEATER 4" 300 WATTS 5 200394 RELAY TIME DELAY / DPDT 2 200407 REALY (5X827) 3 200638 SWITCH LIMIT / VACUUM / SENSING 5 200765 THERMOCOUPLE, T/C PROBE 5 205152 TIMER 30 SEC 1 210930 FUSE 15 AMP 5 215428 RELAY SM[...]

  • Page 20

    16 • 7112 Series Flock Feed Users Manual Electro-Sealer 7112 B R[...]

  • Page 21

    Users Manual Electro-Sealer 7112 B R 7112 Series Flock F eed • 17[...]

  • Page 22

    18 • 7112 Series Flock Feed Users Manual Electro-Sealer 7112 B R[...]

  • Page 23

    Users Manual Electro-Sealer 7112 B R 7112 Series Flock F eed • 19[...]

  • Page 24

    20 • 7112 Series Flock Feed Users Manual Electro-Sealer 7112 B R[...]

  • Page 25

    This page left blank intentionally. Users Manual Electro-Sealer 7112 B R 7112 Series Flock F eed • 21[...]