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Pella 80YV0102 manual

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Table of contents for the manual

  • Page 1

    These instructions wer e tested and developed for replacing windows in wood-frame wall construction systems designed to manage moisture. This method of installation involves r emoving the sash, fr ame stops and frame har dware fr om the existing window . T he original window frame will remain in place. I f the existing window frame shows signs of w[...]

  • Page 2

    1 REMOVE THE EXISTING SASH Note: Remove the new window from its packaging. Inspect and measure the new window to confirm it will fit into the opening prior to removing the existing window . The window needs to be 3/8" smaller in both width and height than the pocket frame, i.e. existing sash opening. A. Remove the existing sash. This will va[...]

  • Page 3

    3 WINDOW PREP ARA TION (A WNING and CASEMENT ONL Y) The interior frame covers must be r emoved to provide access to the pre-drilled frame scr ew installation holes. CAUTION: T o Avoid Interior F rame Cover Break age - Car efully read and understand the following steps before pr oceeding with cover removal. CASEMENT COVER 3 COVER 1 COVER 2 FIXED A W[...]

  • Page 4

    B1 B2 Spline hole B. Remove Interior F rame Cover #1. IfanInteriorF rameCoverhasa"QuickReleaseBand" around the cover , pull the band to help r emove the cover . The cover on vent units wher e the lock handle slot is located and the cover on the opposite frame side. Note: Interior F rame Covers #1 ar e jamb co[...]

  • Page 5

    C2 C3 C. R emove Interior F rame Cover #2. The cover on vent units wher e the crank handle and roto-cover will be loca ted. F orStandardAwning, singleunitsgreaterthan42"inheightandmultiplewindow combinations. 1. S tartingatthecoverend closest to where the crank handle will be located, in[...]

  • Page 6

    Note: P osition shims to ensure they allow at le ast 1/2" from the exterior surface of the window to allow for placement of backer rod and sealant. 4 SETTING AND F ASTENING THE WINDOW AWNING/CASEMENT A. Insert the window and center it in the opening to allow clearance for shimming. Note: Use of a suction cup on the glass will assist in handlin[...]

  • Page 7

    SHIM and F ASTENER PLACEMENT GUIDE Number of factory drilled fastener locations may vary depending on size of unit(s). = Indicates typical locations of factory drilled anchor holes where scr ews and shims are requir ed. = Indicates location wher e installation screws ar e optional. At combination mullion joints: Drilla3/16"pilot[...]

  • Page 8

    Mullion plate Mullion plate Mullion plate 3-Way Combination V ent & Fixed Casement, Standard Awning, Large Awning Mullion plate Mullion plate 3-Wide Combination V ent & Fixed Casement, Large Awning Mullion plate If Frame Width <42”, top and bottom screws are optional Mullion plate 3-High Combination V ent & Fixed Casement, Standard[...]

  • Page 9

    AWNING/ CASEMENT Re-install Interior F rame Covers. Note: Discard all Quick Release Bands befor e re-installing Interior F rame Covers. I. Interior F rame Cover #3 (He adcoveronCasement, Fixedand Large Awning and the jamb cover without roto cover cut-out on Standard Awningunits): Starting on one end of the frame, insert t[...]

  • Page 10

    Note: On the exterior , there must be enough room for back er rod and 3/8" sealant bead. N. Insert shims between the window and the opening at the top two anchor hole locations inthewindowjambs.K eepshimsback1/2" from interior face of window. M. Insert the window and center it in the opening to allow clearance for [...]

  • Page 11

    Note: It may be necessary to squeeze the end of the tube with pliers to be able to insert into the space between the window frame and the r ough opening. B. Check the window operation (vent units only) by opening and closing the window . Note: If the window does not operate corr ectly , check to make sure it is still plumb , level, squar e, and the[...]

  • Page 12

    Any exposed wood and flashing tape on the exterior needs to be covered/pr otected. There are many ways to accomplish this, and each case can be unique. Afewpossibilitiesinclude: a) Coveringtheexistingtrimwithaluminumcoilwrap/ frame expander . b) Sanding,primingandpaintingtoma tchexistingtrim[...]

  • Page 13

    LOCK LEVER REMOV AL AND INSER TION Note: Y ou may want to remove the lock lever if it needs to be replaced with a dif ferent finish. A. Unlock and open the window . B. Place the lock lever in the locked position. C. F rom the exterior of the window , look through the opening behind the lock lever to locate the point where the lock lever and lock c[...]

  • Page 14

    P art Number: 80YV0102 FINISH The interior and exterior fr ame and sash are pr otected by a powder coat baked-on factory finish that requir es no painting. Clean this surface with mild soap and water . Stubborn stains and deposits may be removed with mineral spir ts. DO NOT use abrasives. DO NO T scrape or use tools that might damage the surface. [...]