Pentair 620001 manual

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Table of contents for the manual

  • Page 1

    Rev. A 1-18-06 1 P/N 620001 Hydrel Fixture Housing - Rust Staining Repair Instructions Before installing this product, read and follow all warning notices and instructions accompanying this product. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copi[...]

  • Page 2

    P/N 620001 2 Rev. A 1-18-06 SECTION I. FIXTURE HOUSING ENTR Y HUB REP AIR INSTRUCTIONS. STEP 1 Before starting repair , ensure that the inside of the fixture housing has the same style entry hub as shown in Figure 1. It is necessary to verify the correct style entry hub for this warranty repair . The hub may be at the top on the large radius of the[...]

  • Page 3

    Rev. A 1-18-06 3 P/N 620001 Fixtur e Housing Entry Hub Repair Instructions. STEP 2 1. If there is no internal bond wire as shown, skip to STEP 3. 2 . If there is an internal bond wire or a non-listed potting material around the bond post, remove the potting material completely. A non-listed potting material would be silicone, RTV, etc. a. Be very c[...]

  • Page 4

    P/N 620001 4 Rev. A 1-18-06 Fixtur e Housing Entry Hub Repair Instructions. STEP 3 If there is no internal bond wire in the conduit, the fixture housing will appear as shown in Figure 3. hn-03-11-16-98 No bond wire in conduit unused bond screw . Figure 3.[...]

  • Page 5

    Rev. A 1-18-06 5 P/N 620001 Fixtur e Housing Entry Hub Repair Instructions. Working with muriatic acid can be dangerous. When cleaning elements always wear rubber gloves and eye protection. Add acid to water, do not add water to acid. Splashing or spilling acid can cause severe personal injury and/or property damage. W ARNING 1. Completely clean th[...]

  • Page 6

    P/N 620001 6 Rev. A 1-18-06 Fixtur e Housing Entry Hub Repair Instructions. STEP 5. 1. Attach an anode block, (with an allen head set screw), installed directly to one of the two unused posts on the hub ring. a. This is done by pushing the center hole of the block firmly and completely over the post, press-fitting it into place. 2. Position the ano[...]

  • Page 7

    Rev. A 1-18-06 7 P/N 620001 Fixtur e Housing Entry Hub Repair Instructions. STEP 6. 1. After fully pressing the anode block into place, tighten the set screw with a 3/32 inch allen wrench, see Figure 6. a. The allen wrench is not supplied with the kit. Figure 6. hn-05-11-16-98 Set Screw[...]

  • Page 8

    P/N 620001 8 Rev. A 1-18-06 Fixtur e Housing Entry Hub Repair Instructions. STEP 7 1. If a bonding wire is connected to the bonding lug in the fixture housing cover this connection with a listed potting compound, (Scotchcast 2134 or equivelant). a. This will require the pool water level to be lowered and the potted area dried. b. Allow 30 minutes p[...]

  • Page 9

    Rev. A 1-18-06 9 P/N 620001 SECTION II. AL TERNA TE REP AIR INSTRUCTIONS, BEFORE 1998. This repair procedure can be used both for small fixture housings and for those with angled conduit hubs. STEP 1. Before starting repair , ensure that the inside of the fixture housing has the same style entry hub as shown in Figure 1. It is necessary to verify t[...]

  • Page 10

    P/N 620001 1 0 Rev. A 1-18-06 Working with muriatic acid can be dangerous. When cleaning elements always wear rubber gloves and eye protection. Add acid to water, do not add water to acid. Splashing or spilling acid can cause severe personal injury and/or property damage. W ARNING 1. If there is no internal bond wire as shown, skip to STEP 6. 2. If[...]

  • Page 11

    Rev. A 1-18-06 1 1 P/N 620001 Alternate Repair Instructions STEP 3 1. Attach No. 8 copper jumper wire to one of the two unused posts on the hub ring. a. Place the ring over the post, and press the jumper wire in the gap between the ring and post opposite the ring set screw. 2. Tighten the set screw firmly. hn-07-11-16-98 Figure 3. Post clamp ring a[...]

  • Page 12

    P/N 620001 1 2 Rev. A 1-18-06 Alternate Repair Instructions STEP 4 1. Attach the anode asssembly to the jumper wire using the mechnical lug. 2. Tighten all the screws firmly. 3. Position the anode to clear the light fixture and the cord, and to be away from the entry hub. hn-08-11-16-98 Anode Figure 4.[...]

  • Page 13

    Rev. A 1-18-06 1 3 P/N 620001 Alternate Repair Instructions STEP 5 1. Completely cover the entire entry hub, the bond wire and the post clamp with two parts underwater epoxy putty, (supplied with this kit), to at least 1/4 inch thickness. a. If a bonding wire is connected to the bonding lug in the fixture housing cover this connection with a listed[...]

  • Page 14

    P/N 620001 1 4 Rev. A 1-18-06 Alternate Repair Instructions STEP 6 If there is no internal bond wire in the conduit, the unused bond screw and hub can be used to attach the jumper wire. hn-03-11-16-98 No bond wire in conduit unused bond screw Figure 6.[...]

  • Page 15

    Rev. A 1-18-06 1 5 P/N 620001 Alternate Repair Instructions STEP 7 1. Attach the No. 8 copper jumper wire to the unused bond lug and tighten the screw frimly. 2. Attach the anode assembly to the jumper wire using the mechanical lug. 3. Tighten all the screws firmly. 4. Position the anode to clear the light fixture and the cord. a. Ensure the anode [...]

  • Page 16

    P/N 620001 1 6 Rev. A 1-18-06 Alternate Repair Instructions STEP 8 1. Completely cover the entire entry hub and the jumper wire connection with two parts of underwater epoxy putty, (supplied with this kit), to at least 1/4 inch thickness. a. If a jumper wire is connected to the bonding lug in the fixture housing cover this connection with a listed [...]