Pfaff 489 manual

296-1 2-1 8 647/0 02 Betriebsanleit ung engl. 06.2009 Supplement to the instr uction and adjustment manual for the PF AFF 487 , 489 and 5487 -91 8/55[...]

The reprinting, copying or translation of PF AFF Instr uction Manuals, whether in whole or in part, is only permit ted with our pre vious authorization and with writ ten ref erence to the source. PF AFF Industriesysteme und Masc hinen AG Hans-Geiger -Str . 1 2 - IG Nord D-67 661 Kaiserslautern[...]

Index Contents .................................................................................. P age 1 Proper use.................................................................................................................... ......... 5 2 Controls ..............................................................................................[...]

Index Contents .................................................................................. P age 7 .04 Sewing motor er rors ............................................................................................................ 48 7 .05 Explanation of the error messages ...................................................................[...]

P roper use 5 1 Proper use The PF AFF 487 -918/55, 489-91 8/55 and the PF AFF 5487 -918/55 are single-needle, ultra-high-speed sewing mac hines with programmable fullness control. The PF AFF 487 -918/55 and the 489-91 8/55 are used to sew loc kstitc h seams in industr y . The PF AFF 5487 -918/55 is used to se w t wo-thread c hain stitc h seams in i[...]

6 Controls 2 GB max. Fig. 2 - 0 1 1 2 .02 Control panel Fig. 2 - 02 1 2 The cur rent operating conditions are display ed on control panel 1 . Operation t akes place in a constant dialogue bet ween the control unit and the operator . F or this purpose, depending on the operating condition of the mac hine, dif f erent symbols and/or texts are displa [...]

7 Controls 2 .03 Keyboard The k eyboard is used f or the quic k operation of the mac hine during sewing and when selec- ting the fullness. With the corresponding LED of the 20 ke ys, activ e ke y functions are displa- yed (F unction activ e = LED lit). Single stitc h If the single stitc h key is pressed, the mac hine sews a single stitc h. ● Stit[...]

8 Controls Reverse sewing direction (only on the PF AFF 487), 489 As long as the re verse se wing ke y is pressed, the mac hine sews in re verse. F or the pro- ● gramming and learning functions, the relev ant seam section is programmed "in rev erse". Bartac k suppression If the bartac k function is activated, b y pressing this ke y once[...]

Installation and commissioning 9 3 Installation and commissioning The mac hine must only be mounted and commissioned by qualifi ed personnel! All relev ant saf ety regulations are to be obser ved! 3 .0 1 Connecting the plug-in connections and ear th cables Fig. 3 - 0 1 Connect all plugs as labelled to the control box . ● Screw the earth cable fr[...]

Installation and commissioning 10 3 .02 Basic position of the mac hine dri ve unit 3 .02.0 1 With control unit P320 ED S witc h on the mac hine. ● Call up the input mode. ● Call up the ser vice function. ● Call up the motor ser vice function. ● Press this k ey f or the mac hine to learn the transmission ratio. ● Attention! Af ter this key[...]

Installation and commissioning 11 Call up the input mode. ● Call up parameter " ● 30 1 ". 30 1 T urn the balance wheel in the direction of rotation until the needle point, descending ● from abov e, is fl ush with the top edge of the needle plate. Conclude the input. ● Switc h of f the mac hine. ●[...]

Installation and commissioning 12 3 .02.02 With control unit P323 MS S witc h on the mac hine. ● Call up the input mode. ● Call up the ser vice function. ● By t urning the balance wheel in the sewing direction, ascertain the number of incre- ● ments per t urn (this maximum value appears under "POS" in the display bef ore the rea- [...]

13 P reparation Select the desired program number . ● Confi rm the selection and quit the selection menu. ● The se wing method is determined by the program number selected, see Chapter 5 Sewing. Program number 0 : Manual sewing Program number 1 and 2 : Sewing with fi xed programs Program number 3 to 49: Programmed se wing 4 Preparation All re[...]

14 P reparation 4 .02 Input ting fullness S witc h on the mac hine. ● Call up the program number input menu. ● Select program number " ● 0 ".. Confi rm the selection and quit the selection menu. ● Enter the desired value with the appropriate ar row keys. ● If necessar y , allocate the current fullness amount to one of the numbe[...]

15 P reparation 80 0 4 .03 Entering / altering the code number Switc h on the mac hine. ● Call up the input mode. ● Select parameter " ● 800 ". Select the code number input menu. ● Enter the code number on the number keys ( f actor y code set ting is " ● 380 0 ").[...]

16 P reparation The code input remains stored until the mac hine is switc hed of f at the main switc h. As long as the mac hine is not switc hed of f , all parameters are freely ac- cessible without having to enter the code number again. Select parameter " ● 81 0 " T ake ov er the code number entered. ● 80 0 Call up the code number in[...]

17 P reparation 4 .04 Adjusting the control panel Switc h on the mac hine. ● Call up the input mode. ● Select the ser vice menu. ● Select control panel functions. ● Change the display contrast. ● Switc h the k ey tone of f or on. ● Nev er reduce the display contrast to the e xtent, that the display can no longer be read![...]

S ewing 18 5 Sewing In the sewing mode all rele vant set tings for the se wing operation are display ed on the screen and can be altered with the corresponding functions. In the sewing mode a dif f erence is made between manual sewing, sewing with fi xed pro- grams and programmed sewing. The selection is made with the cor responding program number[...]

S ewing 19 Seam end Opens the menu for entering the functions at the end of the seam, see Chapter 5 . 01 . 01 En- tering the seam start and seam end functions in the manual sewing mode. Needle raised Mov es the needle to its highest position Needle position raised When this function is activated, the needle mo ves to its highest position af ter sew[...]

S ewing 20 5 .0 1 .0 1 Entering the seam start and seam end in manual sewing mode Af ter the appropriate function has been selected, the menu for entering the value f or con- densed stitc hes or for bac kt ac ks appears. PF AFF 487 , 489 PF AFF 5487 PF AFF 487 ● , 489 Switc h on the single start bac kt ac k function and call up the menu for enter[...]

S ewing 21 5 .02 Sewing with fi xed programs Fixed programs are stored under the program numbers 1 and 2 . The fi xed programs are used f or the quic k and easy production of seams with diff erent amounts of fullness. When se wing with fi xed programs, 2 or 3 seam sections are se wn af- ter eac h other . W ith the knee switc h it is possible to [...]

S ewing 22 Needle raised Mov es the needle to its highest position Needle position raised When this function is activated, the needle mo ves to its highest position af ter sewing stops. Thread trimming When the function is activated, enables thread trimming with the pedal function. Sewing foot raised When this function is activated, the se wing foo[...]

S ewing 23 5 .03 Programmed sewing With the program numbers 3 - 49 it is possible to call up previously programmed seams. In programmed sewing all seam sections f or pre-gathering a sleev e are set in one seam pro- gram. T he information about the seam program, suc h as program number , number of pro- grammed seam sections, programmed comments is d[...]

S ewing 24 Cur rent seam This function is used to select and displa y the current seam (right/lef t). Automatic seam c hange When this function is activated, the mac hine c hanges automatically from the right to lef t seam. Needle raised Mov es the needle to its highest position Program inter ruption Interr upts the program sequence, see Chapter 5 [...]

S ewing 25 5 .04 Er ror messages If an error occurs, the te xt "ERROR" appears on the displa y , together with an error code. An error message is caused b y incorrect set tings, defectiv e elements or seam programs and by ov erload conditions. F or an explanation of the er ror codes see Chapter 7 . 05 Explanation of the error messages . 5[...]

Input 26 6 Input In the input mode the functions parameter input, information, creating/adjusting a se wing program, teac h-in, program administration and ser vice are av ailable. Switc h on the mac hine. ● Call up the input mode. ● Explanation of the functions Sewing mode Quit the input mode and call up the sewing mode. P arameter selection Se[...]

Input 27 6 .0 1 Seam program input Seam programs can be created by entering parameters in the "Creating/adjusting a seam program" function, or by se wing a sample with the "T eac h in" function. Irrespectiv e of whic h function is being used, fi rst of all it is necessar y to select the program number and the basic set tings of[...]

Input 28 Set the seam type (by pressing the appropriate symbol sev eral times until the appropria- ● te seam type is displayed). Description of the symbols: Sewing program with lef t and right seam, beginning with the right seam. Sewing program with lef t seam only . Sewing program with right seam only . Sewing program with lef t and right seam, [...]

Input 29 6 .0 1 .02 Seam program input with the "Creating/adjusting a program" functionen" With this function the seam program is entered by entering or c hanging the appropriate va- lues on the control panel. T his t ype of seam program input is particularly suit able for adjus- ting existing seam programs. Switc h on the mac hine. [...]

Input 30 If necessar y , insert the seam section. ● The cur rent seam section is copied and all follo wing seam sections are set one place bac k. If necessar y , delete the current seam section. ● If necessar y , conclude the input of the current seam and store the parameter for the ● other seam in the rev erse order (mirror seam). Set the se[...]

Input 31 6 .0 1 .03 Seam program input with the "Creating/adjusting a program" function With this function the seam program is entered by sewing a sample. A new program is al- ways created, i.e. if an existing program is selected, this will be o ver writ ten. Switc h on the mac hine. ● Call up the input mode. ● Call up the "teac [...]

Input 32 By pressing Enter the seam section end is defi ned by stitc h counting . ● By operating the pedal in position "- ● 2 ", the seam section is ended by pedal operation By operating the knee switc h, the seam section is ended by knee switc h operation, see ● Chapter 2 . 01 Knee switc h. Af ter the function has been called up, [...]

Input 33 6 .0 1 .04 Entering the functions at the beginning of the seam during seam programming Af ter the appropriate function has been called up, the menu for entering the value of the placement stitc h appears. T o begin with the condensed stitc hes function is not activated. PF AFF 487 , 489 PF AFF 5487 PF AFF 487 ● , 489 Switc h on the singl[...]

Input 34 6 .0 1 .05 Entering the functions at the end of seam section during seam programming Af ter the appropriate function has been called up, the menu for entering the functions and values f or the end of the seam section without condensed stitc hes appears. PF AFF 487 , 489 PF AFF 5487 PF AFF 487 ● , 489 Switc h on the single end bac kt ac k[...]

Input 35 Switc h the "thread trimming" function on or of f , see Chapter ● 5 . 01 Manual Sewing. Switc h the "needle raised" function on or of f , see Chapter ● 5 . 01 Manual Sewing . Conclude the input and c hange to programmed sewing. ● It is not possible to set ev er y combination of functions. All the activated functio[...]

Input 36 6 .02 Examples of how to create a seam program 6 .02.0 1 Example of a seam program input with the "creating/adjusting a program" function The program to be created should - hav e 3 seam sections and - be stored under the program number " 4 " with the comment "PRO G". Switc h on the mac hine. ● Call up the in[...]

Input 37 Enter the value " ● 0 " for the fullness. Call up the menu for the input of the end of the seam section. ● S witc h on the stitc h count function to c hange to the next seam section, and set v alue " ● 40 " for the number of stitc hes. Conclude the input of the end of the seam section. ● Change to the input of t[...]

Input 38 Conclude the input of the end of the seam section. ● Change to the input of the third seam section. ● Enter the value " ● 0 " for the fullness. Call up the menu for the input of the end of the seam section. ● S witc h on the function for c hanging to the next seam section b y pedal. ● Switc h on the "thread trimmin[...]

Input 39 6 .02.02 Example of a seam program input using the "teac h-in" function The program to be created should - hav e 3 seam sections and - be stored under the program number " 11 " with the comment "TEA CH". S witc h on the mac hine. ● Call up the input mode. ● Call up the "teac h-in" function and en[...]

Input 40 Enter the value " ● 30 " for the fullness. Operate the knee switc h ● Conclude the input of the end of the seam section. ● Use the pedal function to sew the second seam section. ● Operate the knee switc h ● Enter the value " ● 0 " for the fullness. Sew the fi rst seam section using the pedal function. ● C[...]

Input 41 6 .03 Seam program administration In the program administration the seam programs deposited in the mac hine memor y and the SD-Card can be deleted and copied. T he lef t side of the display sho ws the programs in mac hine memor y . The right side of the display sho ws the programs on the SD-Card. Selec- ted programs are red marked. W ith t[...]

Input 42 Dialog window The dialog windo w shows questions and additional but tons for the answ ers. Enter but ton Enter but ton Y es for one seam program. All but ton Y es for one or all mark ed seam programs. Esc but ton No for one or all mark ed seam programs. Next but ton No for one seam program. Mac hine confi guration With the MD A T -functio[...]

Adjustment 43 7 Adjustment dif fering from the basic mac hine 7 .0 1 B asic set ting of the dif f erential adjustment de vice Requirement With the fullness set at " 0 ", the stitc h length at " 2 . 5 " and the adjustment gauge 5 fi t ted, the roller 2 should be touc hing pressure sleeve 4 . Fig. 7 - 0 1 Switc h on the mac hine.[...]

Adjustment 44 7 .02 P arameter set tings 7 .02.0 1 O ver view of the parameter functions Af ter the mac hine has been switc hed on, by pressing the appropriate function the input mode is called up, in whic h the individual parameters can be called up directly . W ith a code it is possible to protect all or individual parameter groups against unauth[...]

Adjustment 45 7 .02.02 Example of a parameter input Switc h on the mac hine. ● Call up the input mode. ● e.g. call up parameter " ● 11 3 " (switc h beep tone for section c hange on/of f) e.g. switc h beep tone on (value "ON"). ● Conclude the input. ●[...]

Adjustment 46 7 .03 List of parameters The operator has free access to the " 10 0 " parameters. Parameters " 2 00" - "800" can only be c hanged af ter entering a code number and may only be c hanged by authorised personnel. Group P arameter Description Set ting range Set value 1 1 02 R ev ersing OFF - ON OFF 1 1 3 Beep[...]

Adjustment 47 Group P arameter Description Set ting range Set value 7 70 1 P -quot a speed controller 0 - 50 1 6 702 I-quota speed controller 0 - 1 00 50 703 P -quota position controller 0 - 50 40 704 D-quota position controller 0 - 1 00 40 705 Time for position controller 0 - 1 00 25 706 P -quota position controller for rest brake 0 - 50 25 707 D-[...]

Adjustment 48 Group P arameter Description Set ting range Set value 8 80 1 Right of access function group 1 0 0 0 - 1 0 802 Right of access function group 200 0 - 1 1 803 Right of access function group 300 0 - 1 1 804 Right of access function group 400 0 - 1 1 805 Right of access function group 500 0 - 1 1 806 Right of access ser vice 0 - 1 1 807 R[...]

Adjustment 49 7 .05 Explanation of the er ror messages Message Description E00 1 Sy stem error E002 Sewing motor E 00 2 /BB/xxx BB = 20: Time-out 02: P osition for wards 03: P osition in rev erse 05: P osition by shortest path 09: W rite parameter 1 0: Speed 0A: Reset stitc h counter 0B: Stop af ter xxx stitc hes 30: Time-out f or increasing speed [...]

Adjustment 50 7 .06 T able of inputs E1: not assigned E2: not assignedi E3: not assigned E4: Start inhibitor E5: not assigned E6: Knee switc h E7: not assigned E8: not assigned E9: not assigned E1 0: not assigned E1 1: not assigned E1 2: not assigned E1 3: not assigned E1 4: not assigned E1 5: not assigned E1 6: Ref erence for fullness adjustment 7[...]

Adjustment 51 7 .08 Service menu Switc h on the mac hine. ● Call up the input mode. ● Call up the ser vice menu. ● Explanation of the functions Input mode Quit the ser vice menu and call up the input Sewing mode Quit the ser vice menu and call up the sewing mode. Set/reset outputs Use the arro w functions to select the desired output and set [...]

Adjustment 52 7 .09 Car ry out a cold start S witc h on the mac hine. ● Call up the input mode. ● Call up the ser vice menu. ● Carr y out a cold start. ● Af ter a cold st art all programmed values are set bac k to their st atus at the time of delivery . All sewing programs are also deleted.[...]

Adjustment 53 S witc h of f the mac hine. ● Connect the PC (serial interface or ap- ● propriate USB-adapter) and the mac hine control unit (RS232). T o do so disconnect the plug of the control panel. S witc h on the PC and st art the PFP boot ● program. Select the mac hine t ype. ● Press the "programming" but ton. ● Hold down bo[...]

54 1 4 Stromlaufpläne 8 Circuit diagrams 8 .0 1 Ref erence list f or circuit diagrams 91 -1 91 525-95 Circuit diagrams A1 Controller Quic k P 320MS A2 Control panel (BDF T1) A3 Ke yboard A1 4 Sewing head identifi cation (O TE) H1 Sewing lamp M1 Sewing motor M3 Stepping motor fullness adjustment (SM1) Q1 Main switc h S6 Knee switc h (program switc[...]

55 8 .0 1 .02 Circuit diagrams 91 -1 91 525-95 P320 ED P323 MS 91 -1 91 525-95 Pa rt 1 V ersion 20.09.07 Circuit diagrams[...]

56 P320 ED P323 MS Circuit diagrams V ersion 20.09.07 91 -1 91 525-95 Part 2[...]

57 91 -1 91 525-95 Pa rt 3 V ersion 20.09.07 Circuit diagrams P320 ED P323 MS[...]

58 P320 ED P323 MS Circuit diagrams V ersion 20.09.07 91 -1 91 525-95 Part 4[...]

Note[...]

PF AFF Industriesysteme und Masc hinen AG Hans-Geiger -Str . 1 2 - IG Nord D-67 661 Kaiserslautern Phone: +49 - 630 1 3205 - 0 Fax: +49 - 630 1 3205 1386 E-mail: info@pf af f-industrial.com Hotlines: T echnical ser vice: +49 - 1 75/2243-1 0 1 Application consult ance: +49 - 1 75/2243-1 02 Spare-parts hotline: +49 - 1 75/2243-1 03 Printed in Germany[...]