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Pinnacle Speakers GBU070 manual

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Table of contents for the manual

  • Page 1

    1 Installation/Operator’s Manual 1 Rev: February, 02-20-2006 THIS MANUA L SUPERCEDES ALL PREVIOUS VERSIONS OF THIS MANUAL Installation To insure optimum performance and safe operations please follow the detailed information provided with each furnace. We require that a licensed, bonded heating contractor install the unit and that a permit be obta[...]

  • Page 2

    TABLE OF CONTENTS FURNACE SPECIFICATIONS pg 2 CONTROL AND COMPONENT FUNCTIONS pg 3 GENERAL INSTRUCTIONS pg 4-5 CLEARANCE TO COMBUSTIBLES (diagram) pg 6 CHIMNEY AND VENTING pg 7 VERTICAL CHIMNEYS pg 8 DUCTING – PRIMARY FURNACE pg 9 ELECTRICAL REQUIREMENTS pg 10 THERMOSTAT INSTALLATION pg 10 TURNING OFF THE UNIT pg 11 MAINTENANCE pg 11 BURNING CORN[...]

  • Page 3

    FURNACE SPECIFICATIONS HEIGHT--------------------------------------------------- 45 ¼ WIDTH---------------------------------------------------- 24 ¼ DEPTH---------------------------------------------------- 33 ½ WEIGHT-------------------------------------------------- 385 lbs VOLTS---------------------------------------------------- 110 V FLUE S[...]

  • Page 4

    CONTROL AND COMPONENT FUNCTIONS AUGER The auger transfers the pellet fuel from the hopper end of the burner tube down and into the fire pot. AUGER MOTOR The auger drive motor turns the auger. BURNER TUBE The burner tube contains two passageways, one for the auger tube and the other for combustion air. This tube supplies both the fuel and combustion[...]

  • Page 5

    GENERAL INSTRUCTIONS 1. Installation is allowed only by a licensed, bonded heating contractor. 2. Install this furnace in accordance with local mechanical codes and regulations. 3. Consult manual “J” of the air conditioning contractors Association (ACCA) or air 230 to estimate heating requirements. 4. Always install this furnace with a dequate [...]

  • Page 6

    19. Doors and heat exchanger surfaces of the furnace are hot during operation. DO NOT touch with bare hands, or allow children to play near the furnace unattended. 20. Do not allow anyone to operate the furnace that is not familiar with its operation. 21. Manually place fuel in the fire pot ONLY when starting a fire in a cold furnace. Never add pel[...]

  • Page 7

    CLEARANCE TO COMBUSTIBLES 6[...]

  • Page 8

    CHIMNEY AND VENTING Chimney required for the GBU070 is 4” Class “L” (also known as PL vent). A starting collar must be used to attach the venting system to the furnace. When connecting into a Class “A” or masonry chimney an approved 4” liner MUST be used to prevent back drafting of the chimney. EXISTING CLASS “A” CHIMNEY : Run 4” [...]

  • Page 9

    VERTICAL CHIMNEY’S The chimney that this unit is connected to (Cla ss “L”, all fuel or masonry) should extend above the roofline of adjacent buildings to prevent downdraft situations. 1. Class “L” connectors shall be installed without any downward pitch from the appliances and without any dips or sags. 2. Class “L” connectors shall be[...]

  • Page 10

    DUCTING PRIMARY FURNACE To install the GBU070 as a “Primary Furnace” first locate the furnace as near the chimney and as centralized with respect to heat distribution as practical. Follow all clearance to combustible requirements. Connect the ductwork to the furnace. Minimum supply plenum size: 14” x 14”, minimum return plenum size: 12” r[...]

  • Page 11

    ELECTRICAL REQUIREMENTS 1. Make sure that the power source conforms to the requirements of the furnace. Disconnect the power source before performing any maintenance or electrical work. 2. Connect the electrical power according to the appropriate wiring diagram on the following page. 3. Plug the power supply into a surge protected and grounded 15-a[...]

  • Page 12

    TURNING OFF THE UNIT Turn the power switch to draft fan. Fuel w ill stop feeding but the draft fan will remain running. Let run until fire burns out completely. Set power switch to off. NOTE: Approximately 10 – 12 minutes should be enou gh time for fire to burn out. Time will vary depending on fuel type. MAINTENANCE 1. Check the ash pan regularly[...]

  • Page 13

    BURNING CORN IN THE GBU070 NOTE : If your 070 was purchased as a corn unit the corn pot should already be installed. The corn pot utilizes a lift out cast iron inner liner that removes for easy cleaning. A rod will also be provided to lift the pot out of the furnace. 1. Your GBU070 will burn most types of clean-shelled corn. It is not necessary to [...]

  • Page 14

    11. Let the pot cool completely to the touch and place into a bucket of water to dissolve the clinker. DO NOT PLACE HOT POT IN WATER; FAN LIMIT CONTROL NOTE! IN CO RR ECTLY INSTALLED CONTRO L C A N CAUSE ELECTRIC SHOC K HAZA RD OR DA MAGE TO LOW VOLTAGE CONTROLS. O N ALL GBU070 TR A GE R M OD ELS THE BRASS JUMP ER MUS T B E R EMO VE D. BD 01 /19/02[...]

  • Page 15

    START UP INSTRUCTIONS – PELLET Now that your furnace has been properly installed, it’s time to fire it up! 1. Plug in the furnace. NOTE: Make sure you plug into a properly grounded, surge- protected outlet that has proper polarity so as not to damage the circuitry of the control board. 2. Remove the rear panel of the furnace. Push in the white [...]

  • Page 16

    START UP INSTRUCTIONS – CORN NOTE: Pellets are required to start your initial fire. 14. Plug in the furnace. NOTE: Make sure you plug into a properly grounded, surge- protected outlet that has proper polarity so as not to damage the circuitry of the control board. 15. Remove the rear panel of the furnace. Push in the white summer fan button locat[...]

  • Page 17

    PRIMARY CONTROL OII 350S SEQUENCE OF OPERATION The Traeger OII 350S primary control is a high-tech, state of the art computer. The control performs the function of piloting the system when the thermostat does not call for heat. It conserves fuel consum p tion. Power In The computer board is protected by a 3-amp fuse. There are many manufacturers of[...]

  • Page 18

    TROUBLE SHOOTING GUIDE Tools Essential for Trouble Shooting 1. Furnace Installation and Operation manual 2. Circuit Tester / Volt Meter 3. Molex pin Extractor 4. Volt Meter ATTENTION: Before attempting any trouble shooting: 1. Check your outlet (for 070) or your wiring to breaker box (130 & 150) to insure proper polarity and grounding. 2. Check[...]

  • Page 19

    STEP 3# CONFIRM DRAFT FAN OPERATION Be sure the main power switch is in the “Draft Fan” position. This will cause the draft fan to operate at full power (110v). The draft fan will operate at 70 – 75v when pilot draft switch is set at high. It will receive 60 – 65v in the medium position and zero volts in the off position when furnace is not[...]

  • Page 20

    INSTALLATION/ADJUSTMENT RELATED PROBLEMS PROBLEM: Incomplete combustion, unburned fuel. SOLUTION : 1. Adjust air shutter to a more open position. 2. Make sure of correct chimney, is chimney drafting? Is the chimney direct vented? Is it a tight basement? Outside air may be needed. What is fuel moisture? PROBLEM: Burns fuel too quickly and may have d[...]

  • Page 21

    OPERATOR RELATED PROBLEMS cont’d PROBLEM: Furnace will not feed fuel. SOLUTION: Check for blockage in metering cup. Is there fuel in the hopper? FUEL RELATED PROBLEMS Symptoms of Poor Fuel: 1. Unburned pellets 2. Fire pot overflows as a result of high moisture content. 3. Lack of heat. 4. Excessive ash build-up. 5. Incorrect size. PROBLEM NO HEAT[...]

  • Page 22

    #10. The blower cycles on and off too much. CHECK CAUSES: 9, 12, 22 or 59. #11. Furnace burns without regard to thermostat, overheats. CHECK CAUSES: 4, 8, 13, 14, 18, 30, 31, 33 or 50 #12. Furnace doesn't make as much heat as it used to. CHECK CAUSES: 5, 32, 37, 40, 53, 56, 57 or 59. #13. Circulating blower will not run at all. CHECK CAUSES: 9[...]

  • Page 23

    3. An impurity in the pellets has hung up the auger. Remedy: The cup is turning but the auger is not. Loosen the coupling on the auger and try to turn free. Do not force it. You may have to remove the auger to clear. 4. Fines and dust are accumulating in the burner compartment area. Remedy: Check the seal between the hopper and the burner flanges a[...]

  • Page 24

    16. Improper stove ground. Remedy: Check the ground. Check the outlet. Just because there is a three-prong outlet receptacle does not mean that there is a ground wire hooked up to it, and then where does that ground wire go to? This appliance must be properly grounded. Also remember that the primary control grounds itself to the junction box, so ne[...]

  • Page 25

    28. Too much chimney draft. Remedy: Check draw with a draft gauge. Maxi mum draft .08 inches. If draw exceeds .08 reduce chimney outlet to accomplish. 29. Too little draft. Remedy: Check draw of chimney with a draft gauge. Minimum draft .04 inches. May have to add more chimney. 30. Improper thermostat location. Remedy: Relocate thermostat to locati[...]

  • Page 26

    43. Undersized or overloaded service wiring. Remedy: Call your electrical contractor. 44. Power surge. Remedy: Call your electrical contractor. 45. Power short in unit. Remedy: Locate short circuit and correct. 46. Pellets in hopper are giving off an odor. Remedy: Change the brand of pellets you are using, some species of wood have unpleasant odors[...]

  • Page 27

    59. Aluminum air filter is dirty. Remedy: Remove from furnace and wash. 60. Inadequate return air. Too small, re stricted, or is pulling unconditioned air. Remedy: Consult qualified HVAC ducting contractor for proper installation. 26[...]

  • Page 28

    PARTS LIST 1. Hopper connector flange F000221P 8. Cup motor F000101P 2. Pillow block ball bearing F000505P 9. Manual reset F000105P 3. Cutting blades (2) ea. F070513P-2 10. Auger motor F000102P 4. Fuel metering cup F070512P 11. Draft inducer F000103A 5. ½” lovejoy coupling F000507P * 12. Auger/shaft assembly F070910P 6. Spider F000505P 13A. Fire[...]

  • Page 29

    WARRANTY NON TRANSFERABLE MODEL: _ GBU070 ___________ SERIAL NUMBER: ____________________ DATE PURCHASED: __________________ FROM: __________________________ Complete Unit Warranty The manufacturer provides a warranty on all steel parts (except burn pot) and electrical components against defects in material or workmanship under normal use and maint[...]