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A good user manual
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Table of contents for the manual
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Page 1
v[...]
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Page 2
MI'S , PF28-03 J J Pita> Frialator '1..20-086-01 Rev 00 Rev. Due 12117/93[...]
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Page 3
There are three different types of noti~s that you should be familiar with, a NO11CE, CAunON, and WARNING. A NO11CE is a special note used to call attention to a particularly important point CAunON is used to point out a procedure or operation which may cause equipment damage. The WARNING notice is the most important of the three because it warns o[...]
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Page 4
SAFETY SAFETY The fryer is equipped with an oil proof, electrical supply oord with a three prong safety plug. This is to protect operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the grounding (dlird) prong from this plug. There is an open flame inside the fryer. The unit may get hot enough to set[...]
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Page 5
SAFETY It will be easier and safer if the filter assembly has oooled to room temperature before handling any filter parts. Ensure that the fryer can get enough air to keep the flame burning oorrectly. If the flame is starved for air it can give off a dangerous carbon monoxide gas. Carbon Monoxide is a clear odorless gas that can cause [:~:::;:::~::[...]
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Page 6
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Page 7
Section - Safety Notice Table of Contents i-ii Ust of Tables and Figures ill WInCH FRYER DO I HAVE? 1-1 CHECKING YOUR NEW FRYER 1-2 Cleck Your Order 1-2 ASSEMBLY AND LEVEUNG 1-2 Heat Deflector In..ct31lation 1-2 Leveling 1-3 INST AUA 110 N ... 1-3 Installation Clearan~ 1-4 Gas Connection 1-4 Fuel Types 1-4 Gas Line Connection 1-5 Quick Disconnect G[...]
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Page 8
Table of Contents (Continued) Section ntle Page 2.3 OPERA 11NG INSTR UcnONS 2-2 2.3.1 Fryer Start-Up 2-2 2.3.2 Fryer Shutdown 2-3 2.3.3 Power Failure ... ... " ..,.. 2-3 2.4 SHORTENING FILTER PROCEDURES .,.,." ,..",.,...,..." ,.., 2-4 2.4.1 General Filter Hints 2-5 2.4.2 Filter Procedures. 2-6 2.S DAn., Y CLEANING 2-7 Fll.. TER [...]
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Page 9
Fryer Model Information 1-1 Ventilation and Fire Safety References 1-6 1-1 1-2 Figure Inside View of Fryer 1-9 Pilot Assembly, Flame Adjustment 1-9 Gas VaJve Showing Location of Pressure Regulator and Pilot Adjusters 1-10 Main Burner Conditions 1-11 Air Collar 1-12 1-1 1-2 1-3 1-4 1-5 2-1 3-1 Fryer mustrating Filter Components Filter Module List of[...]
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Page 10
iv[...]
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Page 11
Chapter 1: General Information and Installation The frying system you have selected for your establishment is the Pita> Frialator Model SF14 UFM series. This model oombines the oonvenience of built-in filtration and the compactness of under fryer filtration into one easy to use unit. This fryer will give you many years of reliable service if you[...]
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Page 12
1.2 CHECKING YOUR NEW FRYER Your new fryer and it's filter have been carefully packed into one crate. Every effort bas been made to ensure that your fryer will be delivered to you in perfect condition. As you unpack your new fryer, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipp[...]
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Page 13
a. Remove the two self-drilling saews from the top, back area of the cooker. b. Position the heat deflector so that the angled portion of the deflector is facing toward the front of the fryer. Secure the heat deflector to the back of the unit using the sheet metal saews previously removed. DO NOT obstruct the flow of combustioD/ventilation or air o[...]
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Page 14
Back Sides In addition to the clearances required for proper fryer operation, there must be at least 23 inches of Your fryer will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow. The gas line must be installed to meet the local building codes or National Fuel Gas Code (NFPA 54-1984) and ANSI [...]
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Page 15
1.4.2.2 Gas Line Connection - Connect the fryer to the gas supply line with a oonnector that amplies with the Standard for Connectors for Movable Gas Appliances (ANSI Z21.69-1987). If you are installing a fryer with casters use a quick disoonnect refer to the Quick Disconnect installation instruction, 1.4.2.3. Connect the gas line to the fryer usin[...]
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Page 16
The fryer is equipped with an oil proof, three prong (grounding) plug for your protection against electrical shock hazard in the event of equipment malfunc- tion. DO NOT cut or remove the grounding (third) prong from this plug. This plug must be plugged into a properly grounded three prong receptacle. The fryer has one power supply for the fryer co[...]
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Page 17
Excessive ventilation causes drafts, which will interfere with the proper operation of the pilot and the burner. Leave at least 18 inches of open space between the fryer's flue vent opening and the intake of the exhaust hood. Ensure that your ventilation system does not cause a down draft at the fryer's flue opening. Down drafts will not [...]
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Page 18
Before going any further, fill the fryer with WATER. Water is used for the installation adjustments because the temperature will never exceed 212°F (100°C) thereby allowing plenty of adjustment time. Never let the water level go below the OIL LEVEL mark on the rear of the tank. There is an open Bame inside the fryer. The unit may get hot enough t[...]
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Page 19
g. The main burner (4) will light and be controlled by the thermostat. The pilot burner will remain lit regardless of the switch position. 1.5.2.1.1 Pilot Flame Adiustment - The pilot flame should be adjusted to prod~ the ~r millivolt output from the pilot sensing devi~. Millivolt output for the thermopile should be between 300 and 500 millivolts. [...]
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Page 20
a. This test requires a DC millivolt meter set to a scale of O-l(XK)mv. b. Locate the thermopile wires coming from the thermostat!High Limit box going to the gas shut off valve. The wire insulation size decreases near the gas valve connections. Connect the negative (-) test probe to pilot bracket. Connect the positive (+) test probe to one of the H[...]
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Page 21
For the burners to work the gas supply valve must be open and the main power switch must be on. The main burner receives gas from the main gas supply through the thermostatically oontrolled valve. When the therDlostat is turned up the gas control valve opens and the pilot will ignite the burners. After the burner system is operating, perfOrDl the b[...]
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Page 22
1.5.3.1 Gas Une Rgrements - A properly installed gas supply system will deliver 7.0 %2.0. W.Co natural gas (12.0 %2.0. W.c. LP) to all appliances oonnected to the line, operating at full demand. 1.5.3.2 Burner Adjustment -The burners must be burner flame using the following procedure. a. Ensure that the gas oontrol valve is in the OFF position. Rem[...]
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Page 23
Now that the pressure is set for proper operation, set the main burner flame. Unlock the air collars by loosening the set screw for the collars. Turn the gas control valve to ON and turn thermostat to light the main burners. g. h. Adjust the shape and size by raising with well defined inner cones. provided. 1.5.4 INITIAL CLEANING When the fryer is [...]
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Page 24
Thermostat Calibration Check NOnCE Thermostat calibration requires that the temperature of the fryer be raised above boiling. Therefore, you will need to drain the water from the fryer and fill it with oil. Before removing the water, perform the initial cleaning of the fryer. Oeaning the fryer now will prevent you from having to drain the oil and r[...]
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Page 25
d. Set the thermostat dial to 32S°F. e. Remove the thermometer dial by pulling the knob straight out. DO NOT rotate the dial. f. Hold the outside of the shaft so it does not move. Use the tip of a small, flat tip screw driver to scrape away the sealing compound from the adjustment screw. g. Turn the adjustment screw clockwise to lower the temperat[...]
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Page 26
1-16[...]
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Page 27
2: Chapter This chapter describes how to operate your fryer to obtain the best performance. Included in this chapter are filling, operating, and cleaning instructions for gas fryers. 2.1 FIUJNG THE FRYER Both liquid and solid shortening can be used in the fryer. If solid shortening is used, it is recommended that you use the melt cycle feature (opt[...]
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Page 28
2.2 MEL11NG SOLID SHORTENING The melting procedure below requires the manual cycling of the fryer. Watch carefully for smoke. If smoke is noticed, die shortening is scorching. To prevent this, decrease the time you leave the burners on. a. Rotate the thennostat to cause the main burners to light and remain lit for 4 seconds. b. c. Rotate the thermo[...]
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Page 29
knob is located behind the front doors or on the front oontrol panel. c. The main burners will light and cycle at the thennostat setting. 2.3.2 Fryer Shut-Down There are two shutdown modes of fryer operation, STAND BY and COMPLETE. The standby mode removes the ability for the fryer's main burners to cycle. Complete shutdown turns off the gas s[...]
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Page 30
2.4 SHORTENING FILTER PROCEDURES This section describes the procedures used to filter fryers using the solo filter unit. Figure 2-1 shows the locations of the components used in the filterproc:ess. The filter accessories and tools you should have to perform normal filtering operations are described on page 2-5. Frequent filtering of your shortening[...]
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Page 31
Return Valve pump on, allows the shortening to return to the design, this sooop is used to remove the debris fryer tank. from the filter pan. Drain Valve BLACK - Drain the oil from the Cleaner - Used during fryer boil-out cleaning. fryer tanks to the filter pan. oil from the filter unit to the fryer. Simply push to left OD fitting to connect. Pull [...]
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Page 32
4. When the time it takes to refill the fryer after filtering exceeds 3:00 minutes, scrape the filter bag or paper. If scraping does not bring the refill time back down change the fi1ter paper as described in 3.1. S. The mter pump is protected from dogging by a special screen in the pickup tube. Cean this screen each time a new mter is installed (s[...]
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Page 33
Slowly open the drain valve by using the black knobbed extension rod. If necessary use the clean-out rod to clear the crumbs from the drain. Use the long handled brush to clean the sides of the tank as the oil drains. d. Open the red handled return valve to the tank you are filtering. When the tank is empty close the drain valve and turn on the fil[...]
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Page 34
2-8[...]
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Page 35
Chapter 3: Owner Maintenance and This chapter provides you with the information and procedures necessary to perform basic fryer mainteDan~ and adjustments. If after performing maintenan~ on your fryer it does not perform properly, contact your The power supply appliance. 3.1 ~TER MEDIA REPLACEMENT This section the filter system's components an[...]
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Page 36
(1) Fdter Pan - Holds the oil from the fry tank. (2) Pick-Up Tube - ConnedS filter envelope assembly to piping. Inoorporates a strainer to protect filter pump from grit in the event of envelope failure. (3) FOter Assembly CoDDector - An insulated handle covers the filter pan assembl y connection. This connection separates the filter pick-up as- sem[...]
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Page 37
Lift up on the filter paper assembly and remove from the filter pan. Unscrew the suction tube from the filter paper support rack. Remove the clip screen and slide the filter paper support rack assembly out of the filter bag. d. e. All of the filter pick up assembly parts can be washed in a dish washer ~ or a pot sink. Hush out the suction 0 tube as[...]
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Page 38
3.2 WEEKLY FRYER CLEANING (BOIL OUT) The fryer should be thoroughly cleaned once a week. This cleaning should include a complete draining of the fryer and a boil out. This would also be a good tinle to replace the filter paper if necessary . a. You will need a container large enough to hold the volume of the tank. This container should also be able[...]
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Page 39
3.4 TROUBLESBOO11NG This section is provided to aid you in the event of fryer or filter troubles. If these troubleshooting procedures do not correct your problem contact a qualified technician or the factory. The troubleshooting procedures are in a flowchart format. 3.4.1 Fryer Troubleshooting Refer to this section to correct common problems that m[...]
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Page 40
3.4.2 Filter Troubleshooting Refer to this section to correct common problems that may be encountered during filter operation. 3-6[...]
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Page 41
~ .-u ~ ~ be YES ~- ~ lie ~ dI8dWg8 *-. ~10~12~ b*8 ~ .. PI8I1» MIdI ON. ~"~I8Iv."'I.n~~ e ..~. ~..~~ t.-8~ ~ "-8 ~ ~ .. ~ .. .. -1.JIDe' ~ ... ... .. ~ bI' - 8'8. Sold 8tut81~ ~ be ~ oW tie ~ di8dwge ... ~10~12""" YES b*8 mq 1118 ~ 8WId1 ON. If tie .. hM been ,. ... - ~ tyer .. ".~...b'[...]
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Page 42
3-8[...]
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Page 43
v ~ .., I[...]