Pitco Frialator SSHLV14 manual

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Table of contents for the manual

  • Page 1

    L20-407 rev. 1 (3/14) IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________ ENGLISH Installation & Operation Manual REDUCED OIL VOLUME FRYING SYSTEM Covering Models SSHLV[...]

  • Page 2

    TO THE PURCHASER, OW NER AND STORE MANAGER Please review these warnings prio r to posting them in a prom inent location for reference. ii L20-407 rev.1 (3/14) TO THE PURCHASER Post in a prominent location the in structions to be followed in the event that an o perator smell s gas. Obtain th is information from your local gas su pplier. FOR YOUR PRO[...]

  • Page 3

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 3 1.  THEORY  OF  OPERATION  ..............................................................................................................................  5  2.  INSTALLATION  ...........................................................................[...]

  • Page 4

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL 4 L20-407 rev.1 (3/14) 5.19.  C ONTROL  OR  T IMER :  (L EFT  SIDE  OF  D UAL  OR  S INGLE  V AT )  ...................................................................................  23  5.20.  C ONTROL  OR  T IMER :  (R IGHT  SIDE  OF  [...]

  • Page 5

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 5 1. THEORY OF OPERATION The Pitco Low (or reduced) Oil Volume fryer works very similarly to the Pitco standard SG/SSH fryer. The Low Oil Volume Fryer has a reduced cold zone to significantly reduce oil usage and extend oil life. This smaller zone may requi re more frequent fi[...]

  • Page 6

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL 6 L20-407 rev.1 (3/14) 2. INSTALLATION 2.1. CHECKING AN D UNPACKING YOUR NEW APPLIANCE Your new Pitco appliance has been carefully pack ed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. Pitco does no t assume responsi bility for damage or loss[...]

  • Page 7

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 7 2.3. LEVELING THE FRYER – LEGS/CASTERS CAUTION To prevent equipment damage and/or personal injury , do not tilt the appliance onto any two of its casters or legs, or pull the appliance by the splash back . WARNING This appliance must be installed w ith the legs or casters [...]

  • Page 8

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL 8 L20-407 rev.1 (3/14) 2.4. GAS CONNECTION Your gas appliance will give you peak p erformance when the gas supply line is of sufficient size to provide the correct gas pressure. The gas line must be install ed to meet the local building codes or National Fuel Gas Code ANSI Z223.1 Latest Edition. In[...]

  • Page 9

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 9 2.8. ELECTRICAL CONNECTIONS It is advised that this power supply be plugge d into a wall receptacle that is controlled by the ventilation control. This will prevent the applia nce from being operated without the ventilator on. If your appliance require s an electrical connec[...]

  • Page 10

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL 10 L20-407 rev.1 (3/14) For Australia, the fryer must be installed in accor dance with AS/NZS 5601, local authority and any other relevant statutory regulations. Flexible hose (if used) must comply with AS/NZS 1869 Class B or D, be of appropriate internal diameter, be kept as short a s po ssible (n[...]

  • Page 11

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 11 ON OFF PUSH BLUE HANLDE IN 2.11. INITIAL ADJUSTMENTS After your appliance has been properly installe d as described in the installation section of this manual, it will need to be adjusted to ensure that it will perform as designed. A qualified person must perform these adju[...]

  • Page 12

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL 12 L20-407 rev.1 (3/14) OFF ON A) Burner Pressure Tap B) Pilot Adjustment Screw Cap C) ON/OFF Knob D) Burner Pressure Adjustment Screw Cap E) Inlet Pressure Tap 2.11.3. PILOT FLAME ADJ USTMENT Perform this procedure with the pilot lit. Note: This procedure requires the us e of a DC microammeter. 1.[...]

  • Page 13

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 13 To adjust the pressure, remove the regulator adjust ment screw cap and, with a flat head screwdriver, adjust the regulator screw until the proper bu rner pressure is reached. Turning the screw clockwise will increa se the burner pressure. Turn ing the screw co unterclockwis[...]

  • Page 14

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL 14 L20-407 rev.1 (3/14) 3. OPERATION An operator’s manual for your applian ce’s specific control type should be includ ed with this manual. Refer to that manual prior to operating this appli ance. WARNING Before operating the fryer, check tha t tipping restraints or other features to prev ent t[...]

  • Page 15

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 15 3.2. BASIC OPERATIONAL FEATURES 1 . Basket Hanger - Holds fry baskets while draining or bet ween loads. Lifts off for easy cleaning. 2. Fry pot oil top off supply jug- Supplied by others, provides on b oard storage for fresh cooking oil. 3. Oil Top Off Switch (OPTIONAL) - R[...]

  • Page 16

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL 16 L20-407 rev.1 (3/14) 3.3. FILLING THE FRY POT Only use shortening that is liquid at room temperature in this appliance. 3.4. FILLING THE TANK WITH LIQUID SHORTENING To fill the tank with liquid shorteni ng, refer to the following procedure. FRY POT OIL CAPACITY: SSHLV14 = 30 lbs (13.6 kg) SSHLV1[...]

  • Page 17

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 17 WARNING Oil level should NOT be allowed to fall below the minimum indicated level line at any time. Dry firing of the elements may cause a fire, and can shorten element service life. Ev idence of dry firing will void your warranty. 4. APPLIA NCE START UP Refer to the follow[...]

  • Page 18

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL 18 L20-407 rev.1 (3/14) Typical French Fry Cook Times Fry Thickness 350F 360F 370F (177C) (182C) (188C) Thin 2:45 2:30 2:15 medium 3:45 3:30 3:15 Thick 4:15 4:00 3:45 This table is for reference only. Please refer to the product manufacture r’s specifications to determine exact cook tem peratures[...]

  • Page 19

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 19 4 5. COMPUTER CONT ROLLER OPERATION 3 1 L2 5 4 68 7 0 9 R 5.1. TO TURN THE APPLIANCE ON: If power is applied to the appliance, the displays will show [OFF]. Press the [I/O] key. Displays will show one of the nor mal displays: [HEATING]; [MELTING] [SOLID]/[LIQUID]; or [READY[...]

  • Page 20

    INSTALLATION & OPERATIONAL SGLV MANUAL 20 L20-407 rev.1 (3/14) 4 12 2 00 1 5.6. TO VIEW CURRENT SETTINGS FOR COO K, SHAKE, AND HOLD TIMES: To view the current settings for any produc t key, press the clock key, followed by the desired product key. The display will show [CKn mm:ss], followed by [SHn mm:ss], then [HDn mm:ss]. Where “n” is the[...]

  • Page 21

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 21 Level 1 & 2 Password 6 8 64 5.8. TO ENTER PROGRAMMING L EVEL 1 (FOR THE STORE MANAGER): Note: The factory default setting for this control do es not require an operator password to be entere d. However, the operator password requirement and value may be changed in (Se e[...]

  • Page 22

    INSTALLATION & OPERATIONAL SGLV MANUAL 22 L20-407 rev.1 (3/14) 0 1 2 5.10.4. HOLD PRE-ALARM Hold Pre-Alarm is a timer setting that is used to warn operators that the Hold Time is about to expire. To use Hold Pre-Alarm, time value must be a non-zero value, and must be set to a value less than Hold Time. Default value is ze ro, meaning the Hold P[...]

  • Page 23

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 23 3 4 5 6 7 5.15. BEEPER VOLUME AND TONE: Volume and Tone of the beeper alarm may be changed in this se ction. Volume ranges are 1,2 and 3, where 3 is the loudest setting. With display showing [PROGRAM ], press the product k ey [0]. Display will show [SELECT] [OPTIONS]. Press[...]

  • Page 24

    INSTALLATION & OPERATIONAL SGLV MANUAL 24 L20-407 rev.1 (3/14) 8 5.20. CONTROL OR TIMER: (RI GHT SIDE OF DUAL VAT) Note: This key has no function of single vat controls. With display showing [PROGRAM ], press the product k ey [0]. Display shows [SELECT] [OPTIONS]. Press product key 8; disp lay will show [CONTROL]. Use the product key [0] to scr[...]

  • Page 25

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 25 LOW BOTTLE LIGHT 6. BASKET LIFT OPERATIO N If the appliance is equipped with basket lifts, plac e the basket onto the basket lift prior to starting the timer(s). The basket(s) will be lowered into the cook tank when a product key is pressed. At the end of the preset cooking[...]

  • Page 26

    INSTALLATION & OPERATIONAL SGLV MANUAL 26 L20-407 rev.1 (3/14) 9. QUICK STRAIN FILTERING “Filter Soon” light flashing ( WARNING: Turn OFF Fryer, before filtering. Wear oil proof, insulated gloves while filtering.) Refer to the following procedure for quick strain filtering. FILTER SOON LIGHT. Flashing indicates the need to perform a “Q ui[...]

  • Page 27

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 27 11. APPLIANCE SHUTDOWN There are two shutdown modes of applianc e operati on: STANBY and COMPLETE. The standby mode removes the ability of the appliances main burners to operate. Complete shutdown turns off the gas supply to the appliance. Refer to the following procedures [...]

  • Page 28

    INSTALLATION & OPERATIONAL SGLV MANUAL 28 L20-407 rev.1 (3/14) 1. Filter Pan 2. Filter Pickup Assembly 3. Filter Strainer Cap 4. Filter Paper 5. Filter Screen 12.1.2. REPLACING THE FILTER MEDIA (IF EQUIPPED) Refer to the following procedure to replace the filter media if the appliance i s equipped with a filter drawer . 1. Detach the pickup tub[...]

  • Page 29

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 29 WARNING Serious injury could re sult from direct contact with hot surfaces and/or oil . Always wear apron, heat resistant glo ves for skin protection an d goggles for eye protecti on WARNING DO NOT leave the appliance unattend ed during cleaning. WARNING Read the operation [...]

  • Page 30

    INSTALLATION & OPERATIONAL SGLV MANUAL 30 L20-407 rev.1 (3/14) 4. Wipe the filter pan with clean damp cloth and a food g rade detergent. If necessary place pan in pot sink to rinse all the detergent from the surfaces and dry all surfaces before re- assembly. 12.2. WEEKLY PREVENTA TIVE MAINTENANCE Performing the preventative maintena nce steps a[...]

  • Page 31

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 31 5. Close the drain valve and fill the tank with potable wat er to the level lines. 6. Place the appliance into boil mode: Turn the appliance ON. The controller will reco gni ze that there is water in the tank and automatically enter boil mode. To enter boil m ode manually, [...]

  • Page 32

    INSTALLATION & OPERATIONAL SGLV MANUAL 32 L20-407 rev.1 (3/14) WARNING The power supply must be disconn ected before cleaning and servicing this appliance! 12.4. ANNUAL/PERIODIC PRE VENTATI VE MAINTENANCE AND INSPECTION This section should ONLY be perfo rmed by a qualified service technician as part of a regula r kitchen maintenance program. Th[...]

  • Page 33

    INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL L20-407 rev. 1 (3/14) 33 12.4.5. GAS COMBUSTION SYSTEM  Check fo r gas leaks.  Check and cl ean vent tube on gas valve pressure regulator.  Check burners, clea n debris and grease from pilot and pilot orifice tips.  Check self cleanin g burner system (if equipped) t hat it activates whe[...]

  • Page 34

    INSTALLATION & OPERATIONAL SGLV MANUAL 34 L20-407 rev.1 (3/14) 13. TROUBLESHOOTING 13.1. POWER FAILURE If electric power is remo ved for any reason, the appliance will shut down. Wait five minutes after the power is restored before attempting to restart the ap pliance. This will allow time for any gas that may have accumulat ed in the burner or[...]

  • Page 35

    INSTALLATION & OPERATIONAL SGLV MANUAL L20-407 rev. 1 (3/14) 35 13.4. SELF CLEANING BURNER SYSTEM (NOT ON ALL MODELS) If your appliance is equipped with the self cleani ng burner system, the applian ce should behave as outlined in the table below. A cleaning cycle will execute every time the appliance is turned “ON” from an “OFF” state.[...]

  • Page 36

    INSTALLATION & OPERATIONAL SGLV MANUAL 36 L20-407 rev.1 (3/14) 13.6. TROUBLESHOOTING CHAR TS 13.6.1. FRYER TROUBLES HOOTING CHART 13.6.2. FILTER TROUBLESHOOTING CHART (IF EQUIPPED) Problem Probable Causes Corrective Actions Controller does not activate. No power to appliance. Check main building powe r supply. Controller not turned on. Turn on [...]

  • Page 37

    INSTALLATION & OPERATIONAL SGLV MANUAL L20-407 rev. 1 (3/14) 37 13.6.3. COMPUTER & DIGITAL CO NTROLLER DISPLAYS (IF EQUIPPED) If your appliance is equipped with a computer o r digital controller it may display the following messages on its display.   Di spl ay Pr obl em s Act ion C on troll er is O FF Pres s [I /O ] key to turn c on t[...]

  • Page 38

    L20-407 rev. 0 (01/13) Annual service to this appliance by an authori zed pers on is recommended. Do not modify this appliance: servicing must only be carried out by an authorized pe rson. For service and p arts, minor adjustments, fault finding, or if this appliance cannot be adjusted to operate correctly, co ntact: In the event of problems with o[...]