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Polaris TBM 200 LH manual

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Table of contents for the manual

  • Page 1

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 1of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO ELECTRO-SUBMERSIBLE PUMP PUMP TYPE: TBM 200 LH ( 8" ) TYPE ( ) POLARIS PART NBR.: 700.200.05. HP / V / Hz / [...]

  • Page 2

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 2of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 TABLE OF CONTENTS SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.0 SAFETY SECTION 4.0 MECHANICAL INSTALL ATION 4.1 RECEIVING INSPECTION 4.2 STORAGE 4.2.1 NEW PUM[...]

  • Page 3

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 3of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 SECTION 6.0 OPERATION 6.1 PRE START UP CHECK 6.2 PUMP START UP 6.3 PUMP SHUT DOWN 6.4 TROUBLE SHOOTING SECTION 7.0 WET END INSTALLATION 7.1 TBM 200 LH - Type PHO - Open Suc[...]

  • Page 4

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 4of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 1.0 INTRODUCTION Your new Series TBM pump has been designed and manufactur ed to perform for many years with a minimum of maintenance. However, par ts will wear and need re[...]

  • Page 5

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 5of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 2.0 WARRANTIES Seller warrants that t he products covered by this contract conform to applicable drawings and specifications accepted in writing by Seller, will be free fr [...]

  • Page 6

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 6of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 3.0 SAFETY Do not install the equipment other than in accordance with the instructions contained in this manual. When required information cannot be found in this manual, c[...]

  • Page 7

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 7of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.0 INSTALLATION 4.1 RECEIVING INSPECTION The unit must be inspected immediately up on arrival and any irregularities and damages due to shipment must be reported to the ca[...]

  • Page 8

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 8of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.2.2 USED PUMP STORAGE A used pump should be completely disassembled and all parts cleaned and inspected. All u npainted metal surfaces should be coated with grease or sui[...]

  • Page 9

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 9of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.5 PUMP SET UP / MOUNTING 4.5.1 CABLE AND CHAIN SUSPESION Pumps of SERIES TBM are fitted with integral lifting lugs sized to accommodate the dead weight of the pump assemb[...]

  • Page 10

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 10of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.6.2 PRIMARY SEAL FLUSH The seal flush / cooling water to the out board mechanical seal is automatically supplied if the pump is running. Be aware t hat if the pump is op[...]

  • Page 11

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 11of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 5.0 ELECTRICAL INSTALLATION 5.1 GENERAL Power supply and electrical work must be as per local and national codes. All wiring and installation of cables, relays, disconnect[...]

  • Page 12

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 12of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.0 OPERATION 6.1 PRE-START UP CHECK A pre-start up check should always be performed prior to putting your pump into service. The following procedures should be adhered to[...]

  • Page 13

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 13of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.2 PUMP START UP Whenever possible, start the pump in clear liquid to pr ime discharge piping and/or hoses. If flexible hoses are used, make sure that they are not pinche[...]

  • Page 14

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 14of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.3 PUMP SHUT DOWN Never stop the pump while pumping solids through the system. This will plug the piping. Lift the pump into clear fluid for as long as it takes to flush [...]

  • Page 15

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 15of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.4 TROUBLE SHOOTING 6.4.1 FAULT TR ACING To carry out fault tracing on electrical equi pment, a multi-meter, test lamp and wiring diagram are required. Fault tracing must[...]

  • Page 16

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 16of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - FAULT SIGNAL AT THE STARTER, PUMP CAN BE STARTED MANUAL LY Check for faulty level-control system co mponents (start or high water sensors). Clean or replace as required.[...]

  • Page 17

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 17of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - PUMP IS EXPECTED TO STOP BUT KEEPS RUNNING If the pump has been running satisfac tory and is capable of emptying the sump to the control stop level, c heck for leakage i[...]

  • Page 18

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 18of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - PUMP IS RUNNING WITH REDUCED FLOW This can be caused by either pump and / or system related problems. Check your system set-up: Verify that all piping connections are ti[...]

  • Page 19

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 19of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.0 WET END INSTALLATION Inspect and inventory all parts before y ou begin assembly. Clean all parts and remove protective coatings as required. Inspect the motor module f[...]

  • Page 20

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 20of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.1 TBM 200 LH - TYPE PHO Drawing A0207 and A0210 Apply "Never-Seize" to the mot or sha ft end. Position Fl inger Gasket (Item 060.2) onto shaft. Insert Drive Ke[...]

  • Page 21

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  • Page 22

    ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151 151.200.05.00240 1 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101 101.012.05.00213 1 IMPELLER RH, 5V TBM 200LH PHO, PBO, PVO A532 CL III TP. A C0182 102 102.012.05.00215 1 CASING VOLUTE TBM 200LH PHO, PBO, PVO A532 CL I II TP. A D0184 103 103.0[...]

  • Page 23

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 23of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.2 TBM 200 LH - TYPE PBO Drawing A0208 and A0211 Apply "Never-Seize" to the mot or sha ft end. Position Fl inger Gasket (Item 060.2) onto shaft. Insert Drive Ke[...]

  • Page 24

    [...]

  • Page 25

    ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151 151.200.05.00240 1 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101 101.012.05.00213 1 IMPELLER RH, 5V TBM 200LH PHO, PBO, PVO A532 CL III TP. A C0182 102 102.012.05.00215 1 CASING VOLUTE TBM 200LH PHO, PBO, PVO A532 CL I II TP. A D0184 103 103.0[...]

  • Page 26

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 26of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.3 TBM 200 LH - TYPE PVO Drawing A0209 and A0212 Apply "Never-Seize" to the mot or sha ft end. Position Fl inger Gasket (Item 060.2) onto shaft. Insert Drive Ke[...]

  • Page 27

    [...]

  • Page 28

    ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151 151.200.05.00240 1 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101 101.012.05.00213 1 IMPELLER RH, 5V TBM 200LH PHO, PBO, PVO A532 CL III TP. A C0182 102 102.012.05.00215 1 CASING VOLUTE TBM 200LH PHO, PBO, PVO A532 CL I II TP. A D0184 103 103.0[...]

  • Page 29

    INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 29of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 8.0 APPENDIX 8.1 PUMP GENERAL ARRANGEMENT DRAWI NG, TBM 200 LH – PHO, PBO, PVO TBM 200 LH – 40 / 50 / 60 HP MOTOR TBM 200 LH – 75 / 100 / 125 HP MOTOR 8.1.1 PUMP PER[...]

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  • Page 35

    ''#"*"&% %)*##*"&% % '(*"&%  #"% .  %$ # "% # %  &#-'!) +*- )*( . / +$()"# +$' &*&()  ")* &( #?[...]

  • Page 36

    0      RECEIVING AND HANDLING 1 .................................................................... INST ALLA TION 2, 3 ................................................................................ MAINTENANCE 4, 5 ..........................................................................[...]

  • Page 37

     RECEIVING AND HANDLING ACCEPT ANCE #*-*0"#'4 $).+ / /#$. ,0$+( )/  !*-  +/$)" .#$+( )/ !-*( /# /-).+*-//$*) *(+)4  ! )4 *! /# "**. ''  !*- $) /# $'' *! '$)" *- 3+- .. -  $+/ - ("  *- /# ,0)/$/4 $. .#*-/ *[...]

  • Page 38

     #&'$#+& &%)&!"(' &  )"(#" # $)!$ '" !$ & '.   "  #+ #"(#"' " ' #$&(" (! '  )"(#&[...]

  • Page 39

    3         When removing impeller warm slightly with a torch and pry impeller off evenly with either small pry bars or a wheel puller . When the submersible pump motor leaves the factory it is ready for installation. No adjustment, venting or oil fi[...]

  • Page 40

    4  With proper application and installation of monitoring devices, periodic inspection of motor seals is not required. Should a malfunction occur the motor has been equipped with a moisture detection system and thermal protection which will provide advance warning of impending failure allowing the user to plan a mai[...]

  • Page 41

    5    CABLE CONNECTOR MOISTURE SENSORS (2) OUTER SEAL OUTER SNAP RING   The cable connector assembly may be removed to reconnect the leads without negating the U/L listing or the warranty . MOTOR MA Y CONT AIN GAS UNDER PRESSURE DUE T O HIGH TEMPERA- TURES FROM[...]

  • Page 42

    6 Thermostats are automatic reset for use in a normally closed circuit where the thermostat is connected in series with the holding coil of the magnetic starter . Thermostats provide Over T emperature Protection 2" in accordance with NEMA MG 1Ć12.53. When the motor is so marked locked rotor protection is not provided by the winding over te[...]

  • Page 43

                 "& .'$, + * &'%"&$ .$-+ & %0  &0/!* *'% &'%"&?[...]

  • Page 44

    8    Normally open load contacts close and normally closed load contacts open when the sensor probes detect the influx of moisture within the motor .    A normally closed pushbutton and neon indicating lamp are provided as means of checking the moisture sensing comp[...]

  • Page 45

     ST ANDARD REPLACEMENT SEAL CROS S REFERENCE PURCHASING SPECIFICATIONS Part No. 64262Ć a Crane T ype Seal T ype Seat Spring Code No. b c d e f g h k m 2  2 1- %."*'$  2   2 2   2?[...]

  • Page 46

          #% " ((   % '  $ % " &!# !#$      [...]

  • Page 47

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  • Page 48

    ENGINEERING STANDARD PROCE DURE IMPELLER INSTALLATION – TECH BULLETIN 1of 2 DOCUMENT NBR. : PED-016 REVISION: 1 EFFECTIVE DATE: 09-26-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 1.0 SCOPE: The purpose of this Engineerin g Standard Docu ment is to define the procedure to be followed in installing t[...]

  • Page 49

    ENGINEERING STANDARD PROCE DURE IMPELLER INSTALLATION – TECH BULLETIN 2of 2 DOCUMENT NBR. : PED-016 REVISION: 1 EFFECTIVE DATE: 09-26-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 2 2 . . 3 3 – – I I m m p p e e l l l l e e r r C C a a p p I I n n s s t t a a l l l l a a t t i i o o n n hreads. [...]

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    ENGINEERING STANDARD PROCE DURE IMPELLER INSTALLATION – TECH BULLETIN 1of 1 DOCUMENT NBR. : PED-017 REVISION: 0 EFFECTIVE DATE: 09-16-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 1.0 SCOPE: Assembly Pre-Load / Bolt Torque requi rements fo r Metric Fasteners of Gra des A2-70 (304L) A4-70 (316L) and [...]