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Table of contents for the manual
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Page 1
Part No. D21683-0111-1 Oilfr ee Compressor Instruction manual T o learn more about Porter -Cable visit our website at: http://www .porter -cable.com The Model and Serial No. plate is located on the frame. Record these numbers in the spaces below and retain for futur e reference. Model No. T ype Serial No. ESP AÑOL: PÁGINA 19 FRANÇAISE: P AGE 37 [...]
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Page 2
2-ENG CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . This manual contains information that is important for you to know and understand. This infor - mation relates to pr otecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS . T o help you recognize this information, we use the sy[...]
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Page 3
3-ENG RISK OF BURSTING IT IS NORMAL FOR ELECTRICAL CONT ACTS WITHIN THE MOTOR AND PRESSURE SWITCH TO SP ARK. IF ELECTRICAL SP ARKS FROM COMPRESSOR COME INTO CONT ACT WITH FLAMMABLE V APORS, THEY MA Y IGNITE, CAUSING FIRE OR EXPLOSION. RESTRICTING ANY OF THE COMPRESSOR VENTILA TION OPENINGS WILL CAUSE SERIOUS OVERHEA TING AND COULD CAUSE FIRE. UNA T[...]
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Page 4
4-ENG RISK FROM FL YING OBJECTS IMPORT ANT SAFETY INSTRUCTIONS (cont’d) THE COMPRESSED AIR STREAM CAN CAUSE SOFT TISSUE DAMAGE TO EXPOSED SKIN AND CAN PROPEL DIRT , CHIPS, LOOSE P ARTICLES AND SMALL OBJECTS A T HIGH SPEED , RESUL TING IN PROPERTY DAMAGE OR PERSONAL INJUR Y . AL WA YS WEAR ANSI Z87.1 APPROVED SAFETY GLASSES WITH SIDE SHIELDS WHEN [...]
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Page 5
5-ENG RISK FROM MOVING P ARTS RISK OF BURNS RISK OF F ALLING IMPORT ANT SAFETY INSTRUCTIONS (cont’d) WHA T CAN HAPPEN HOW TO PREVENT IT WHA T CAN HAPPEN HOW TO PREVENT IT WHA T CAN HAPPEN HOW TO PREVENT IT MOVING P AR TS SUCH AS THE PULLEY , FL YWHEEL, AND BEL T CAN CAUSE SERIOUS INJURY IF THEY COME INTO CONT ACT WITH YOU OR YOUR CLOTHING. A TTEM[...]
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Page 6
6-ENG CFM: Cubic feet per minute. SCFM: Standar d cubic feet per minute; a unit of measure of air delivery . PSIG: Pounds per square inch gauge; a unit of measur e of pressur e. ASME: American Society of Mechanical Engineers; made, tested, inspected and register ed to meet the standards of ASME. California Code: Unit may comply with Califor nia Cod[...]
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Page 7
7-ENG DESCRIPTION OF OPERA TION Drain V alve (not shown): The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use. Motor Thermal Overload Protector (not shown): The electric motor has an automatic thermal overload protector . If the motor overheats for any r eason, the thermal overload protect[...]
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Page 8
8-ENG INST ALLA TION Location of the Air Compressor Locate the air compressor in a clean, dry , and well-ventilated area. The air filter must be kept clear of obstructions which could reduce air flow to the air compressor . The air compr essor should be located at least 12" away from the wall or other obstructions that will interfere with the [...]
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Page 9
9-ENG V oltage and Circuit Protection Refer to the specification chart for voltage and circuit protection requirements of your compressor . Use only a fuse or circuit br eaker that is the same rating as the branch circuit on which the air compr essor is operated. If the compr essor is connected to a circuit protected by fuses, use only dual element[...]
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Page 10
10-ENG BREAK-IN PROCEDURES Serious damage may result if the following break-in instructions are not closely followed. This procedur e is required befor e the air compressor is put into service. (befor e the hose is installed), the check valve is replaced, or a complete compr essor pump is replaced. The procedure: 1. Make sure the pr essur e switch [...]
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Page 11
11-ENG SERVICE INSTRUCTIONS Air Filter - Inspection and Replacement Hot surfaces. Risk of burn. Compressor heads are exposed when filter cover is removed. Allow compr essor to cool prior to servicing. Keep the air filter clean at all times. Do not operate the compressor with the air filter r emoved. A dirty air filter will not allow the compressor [...]
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Page 12
12-ENG Check V alve Replacement 1. Release all air pressur e fr om air tank and unplug outfit. 2. Remove shroud. 3. Loosen the top and bottom nuts and remove the outlet tube. 4. Remove the pressur e release tube and fitting. 5. Unscrew the check valve using a socket wr ench. 6. Check that the valve disc moves freely inside the check valve and that [...]
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Page 13
13-ENG CAUSE PERFORMING REP AIRS MA Y EXPOSE VOL T AGE SOURCES, MOVING P ARTS OR COMPRESSED AIR SOURCES. PERSONAL INJUR Y MA Y OCCUR. PRIOR TO A TTEMPTING ANY REP AIRS, UNPLUG THE AIR COMPRESSOR AND BLEED OFF ALL AIR T ANK AIR PRESSURE. PROBLEM CORRECTION TROUBLESHOOTING GUIDE Excessive tank pressur e - safety valve pops off. Pressur e switch does [...]
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Page 14
14-ENG CAUSE PROBLEM CORRECTION Motor will not run or restart. Motor overload protection switch has tripped. T ank pressur e exceeds pressur e switch “cut-in” pressur e. Wr ong gauge wire or length of extension cord. Check valve stuck open. Loose electrical connections. Possible defective motor or starting capacitor . Paint spray on internal mo[...]
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Page 15
15-ENG Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Possible defect in safety valve. Air leak from safety valve. CAUSE PROBLEM CORRECTION Knocking Noise. Defective check valve. Remove and clean, or replace. Compressor is not supplying enough air to operate accessories. Prolonged excessive use of air[...]
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Page 16
16-ENG ACCESSORIES Accessories can be found at the store the unit was pur chased or at a local hardwar e store. PLUMBING COMPONENTS CONNECTORS Connects components that have similar NPT threads; Male or Female. 360 O SWIVEL CONNECTOR Eliminates hose twist and improves tool handling. ADAPTERS Combines components that have different NPT threads; Male [...]
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Page 17
17-ENG NOTES[...]
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Page 18
18-ENG LIMITED WARRANTY PORTER-CABLE CORPORA TION warrants to the original purchaser that each new air compressor and service part is fr ee from defects in material and workmanship and agrees to repair or r eplace under this warranty any defective product or part as follows fr om the original date of purchase. 5 YEARS – Limited warranty on 2-stag[...]