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Table of contents for the manual
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Page 1
Part No. D20324-011-2 Single-Stage Oillube Compr essor Instruction manual T o learn more about Porter -Cable visit our website at: http://www .porter -cable.com The Model and Serial No. plate is located on the frame. Record these numbers in the spaces below and retain for future reference. Model No. T ype Serial No. ESP AÑOL: PÁGINA 27 FRANÇAIS:[...]
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Page 2
2-ENG CAUTION indicates a potentially hazar dous situation which, if not avoided, may result in minor or moderate injury . This manual contains information that is important for you to know and understand. This infor - mation relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS . T o help you recognize this information, we use the sy[...]
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Page 3
3-ENG RISK OF BURSTING IT IS NORMAL FOR ELECTRICAL CONT ACTS WITHIN THE MOTOR AND PRESSURE SWITCH TO SP ARK. IF ELECTRICAL SP ARKS FROM COMPRESSOR COME INTO CONT ACT WITH FLAMMABLE V APORS, THEY MAY IGNITE, CAUSING FIRE OR EXPLOSION. RESTRICTING ANY OF THE COMPRESSOR VENTILA TION OPENINGS WILL CAUSE SERIOUS OVERHEA TING AND COULD CAUSE FIRE. UNA TT[...]
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Page 4
4-ENG RISK FROM FL YING OBJECTS IMPORT ANT SAFETY INSTRUCTIONS (cont’d) THE COMPRESSED AIR STREAM CAN CAUSE SOFT TISSUE DAMAGE TO EXPOSED SKIN AND CAN PROPEL DIRT , CHIPS, LOOSE P ARTICLES AND SMALL OBJECTS A T HIGH SPEED , RESUL TING IN PROPERTY DAMAGE OR PERSONAL INJUR Y . AL WA YS WEAR ANSI Z87.1 APPROVED SAFETY GLASSES WITH SIDE SHIELDS WHEN [...]
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Page 5
5-ENG RISK FROM MOVING P ARTS RISK OF BURNS RISK OF F ALLING IMPORT ANT SAFETY INSTRUCTIONS (cont’d) WHA T CAN HAPPEN HOW TO PREVENT IT WHA T CAN HAPPEN HOW TO PREVENT IT WHA T CAN HAPPEN HOW TO PREVENT IT MOVING P ARTS SUCH AS THE PULLEY , FL YWHEEL, AND BEL T CAN CAUSE SERIOUS INJUR Y IF THEY COME INTO CONT ACT WITH YOU OR YOUR CLOTHING. A TTEM[...]
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Page 6
6-ENG CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measur e of air delivery . PSIG: Pounds per square inch gauge; a unit of measur e of pressure. ASME: American Society of Mechanical Engineers; made, tested, inspected and register ed to meet the standards of the ASME. Code Certification: Pr oducts that bear one or mor[...]
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Page 7
7-ENG ON/AUTO-OFF Switch (A) Fig. 1: T u rn this switch ON to provide automatic power to the pressure switch and OFF to remove power . Pressure Switch (B) Fig. 1: The pressure switch automatically starts the motor when the air tank pressure drops below the factory set "cut-in" pressure. It stops the motor when the air tank pressure reache[...]
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Page 8
8-ENG Impr oper electrical installation of this product may void its warranty and your fire insurance. Have cir cuit wiring performed by qualified personnel such as a licensed electricians who is familiar with the current national electrical code and any pr evailing local electrical codes. Location of the Air Compr essor The manifold assembly does [...]
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Page 9
9-ENG Wiring Instructions (Fig. 3) Perform electrical wiring according to the following instructions: Impr oper electrical gr ounding can result in a risk of electrical shock. Wiring for the pr essur e switch AND electrical motor should be done by a licensed electrician in accor dance with national and local codes and or dinances. Install the air c[...]
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Page 10
10-ENG GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK! In the event of a short circuit, grounding r educes the risk of shock by providing an escape wir e for the electric current. This air compressor must be pr operly grounded. Impr oper grounding can result in electrical shock! All grounding should be performed by a licensed electrician in accord[...]
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Page 11
11-ENG 1. Refer to the Service Instructions in this manual for the specific oil r ecommended for use in your air compressor unit. 2. Remove the oil fill plug. 3. Fill the crankcase. The oil level should be even with the top of the fill hole and must not be allowed to be lower than 3/8" from the top (6 threads) at any time. 4. Replace the oil f[...]
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Page 12
12-ENG T ypical Compressed Air Distribution System Compr essed air dryers reduce the water vapor concentration and prevent water formation in compressed air lines. Dryers ar e a necessary companion to filters, aftercoolers, and automatic drains for impr oving the pr oductivity of compressed air systems. W ater and water vapor r emoval increases the[...]
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Page 13
13-ENG BREAK-IN PROCEDURES This pr ocedure is r equir ed before the air compressor is put into service, befor e the hose is installed, the check valve is r eplaced, or a complete compressor pump is replaced. Serious damage may result if the following break-in instructions ar e not closely followed. The pr ocedure: 1. Make sur e the pressure switch [...]
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Page 14
14-ENG Unit cycles automatically when power is on. During maintenance, you could be exposed to voltage sources, compressed air , moving parts, or hot surfaces. Personal injuries can occur . Unplug the unit and bleed off all air tank pressur e and allow unit to cool befor e doing any maintenance or repair . Never operate the unit with the belt guard[...]
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Page 15
15-ENG Every 160 Hours of Operation: 1. Check drive belt tension; adjust if necessary . 2. Inspect air lines and fittings for leaks; correct as necessary . 3. Check the alignment of the motor pulley to the flywheel. If necessary , align to within 1/32 inch on center line. Each Y ear of Operation or if a Problem is Suspected: Check condition of air [...]
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Page 16
16-ENG Check V alve - Inspection and Replacement Remove and inspect the check valve at least once a year or more often if the air compr essor is heavily used. Moisture and other contaminants in the hot compr essed air will cause an accumulation of a carbon-like residue on the working parts. If the valve has heavy carbon build-up, it should be r epl[...]
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Page 17
17-ENG NOTE The belt must be centered over the gr ooves on the flywheel and motor pulley . 4. T o reinstall beltguar d, align the bottom tabs of the beltguar d into the slots of the base. These are located behind the ON/OFF switch. Replace beltguard screws and tighten securely . Belt Guar d - Removal and Installation 1. Remove and lock out power fr[...]
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Page 18
18-ENG 2. Remove beltguard. 3. Place a straight edge (such as a ruler) against the outside of the flywheel and measure the distance from it to the nearest gr oove. Alignment is achieved when the other end of the straight edge is within 1/32” of the measured dimension at the pulley grooves. If the pulleys are not aligned: a. Loosen the motor pulle[...]
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Page 19
19-ENG STORAGE OF COMPRESSOR UNIT 1. Review the Maintenance section on the preceding pages and perform scheduled maintenance as necessary . 2. T ur n the air compressor unit of f. 3. T ur n the regulator counter clockwise and set the outlet pressure to zero. 4. Remove the air tool or accessory . 5. Open the regulator or and allow the air to slowly [...]
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Page 20
20-ENG CAUSE . Air leaks in air tank or at air tank welds. PERFORMING REP AIRS MA Y EXPOSE VOL T AGE SOURCES, MOVING P ARTS OR COMPRESSED AIR SOURCES. PERSONAL INJUR Y MA Y OCCUR. PRIOR TO A TTEMPTING ANY REP AIRS, UNPLUG THE AIR COMPRESSOR AND BLEED OFF ALL AIR T ANK AIR PRESSURE. PROBLEM Air tank must be replaced. DO NOT DRILL INTO, WELD, OR OTHE[...]
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Page 21
21-ENG CAUSE PROBLEM CORRECTION Motor will not run. Motor overload pr otection switch has tripped. Air tank pr essure exceeds pr essure switch "cut-in pr essure". Check valve stuck open. Loose electrical connections. Possible malfunctioning capacitor . Paint spray on internal motor parts. Possible malfunctioning motor . Fuse blown, cir cu[...]
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Page 22
22-ENG CAUSE PROBLEM CORRECTION Excessive belt wear . Loose belt/tight belt. Loose pulley . Adjust belt tension. (See Belt Replacement.) Check for worn keyway or pulley bore. Also check for bent motor shaft. Replace parts if necessary . (Refer to the Unit Parts Manual.) Knocking noise. Malfunctioning check valve. Loose pulley . Low oil level. Loose[...]
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Page 23
23-ENG Air compressor overheating. Motor overheating. Air compr essor overworked. The outlet tube and/or check valve is restricted. Dirty air compressor . High ambient temperature. Reduce air consumption or add another air compressor to take up some of the load. Check the tube and the check valve. Clean if necessary . Clean the air compr essor thor[...]
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Page 24
24-ENG ACCESSORIES Accessories can be found at the stor e from which the unit was purchased or at a local hardware store. PLUMBING COMPONENTS CONNECTORS Connects components that have similar NPT threads; Male or Female. 360 O SWIVEL CONNECTOR Eliminates hose twist and improves tool handling. ADAPTERS Combines components that have different NPT thre[...]
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Page 25
25-ENG NOTES[...]
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Page 26
26-ENG LIMITED WARRANTY POR TER-CABLE CORPORA TION warrants to the original purchaser that each new air compressor and service part is free fr om defects in material and workmanship and agrees to repair or replace under this warranty any defective pr oduct or part as follows fr om the original date of purchase. 5 YEARS – Limited warranty on 2-sta[...]