Poulan Pro 407139 manual

O WNER'S MANU AL MODEL: PP16H36RB LA WN TRA CT OR AL W A YS WEAR EYE PRO TECTION DURING OPERA TION Visit our website: www .poulan-pr o.com W ARNING: Read this Man u al and f ollow all W ar nings and Saf ety Instr uctions . F ail ure to do so can re sult in serious in ju ry . IMPOR T ANT MANU AL Do Not Thr ow A wa y 407139 Re v . 1 05.25.06 rad[...]

2 I. GENERAL OPERA TION • Read, understand, and f ollow all instructions on the machine and in the manual bef ore star ting. • Do not put hands or f eet near rotating par ts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsib le adults, who are f amiliar with the in struc tions, to operate the machin[...]

3 • Be sure the area is clear of bystanders bef ore operat- ing. Stop machine if any one enters the area. • Nev er carr y passengers . • Do not mow in re verse unless absolutely necessary . Al wa ys look down and behind bef ore and while back- ing. • Ne ver carry children, ev en with the blades shut off . They ma y fall off and be seriously[...]

4 PR ODUCT SPECIFICA TIONS Gasoline Capacity 2.0 Gallons and type: Unleaded Regular Oil T ype (API-SG-SL): SAE 30 (abov e 32°F) SAE 5W -30 (below 32°F) Oil Capacity: 48 oz. (1.4 L) Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): F orward: 0-5.5 Re verse: 0-2.4 Charging System: 3 Amps Batter y 5 Amps Headlights Batter y: AMP/HR: [...]

5 UNASSEMBLED P ARTS Steering Wheel Steering Wheel Insert (1) Large Flat Washer Steering Boot Steering Wheel Adapter (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope Sheet Key (1) Oil Drain Tube For Future Use (2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nut 1/4-20 Battery (1) Hex Bolt 5/16-18 x 4 (1) 5/16 Lock Washer Steering Extension Sha[...]

6 ASSEMBL Y T OOLS REQUIRED FOR ASSEMBL Y A sock et wrench set will make assemb ly easier . Stan dard wrench sizes are listed. (2) 7/16" wrenches Utility knif e (1) 3/4" wrenches Tire pressure gauge Pliers When right or left hand is mentioned in this man ual, it means when you are in the oper ating po si tion (seated be hind the steer ing[...]

7 FIG. 2 025 91 DISCARD TERMINAL PRO TECTIVE CAPS BA TTERY CO VER KEPS NUT HEX BOL T POSITIVE CABLE (RED) NEGA TIVE CABLE (BLA CK) ASSEMBL Y INST ALL SEA T (See Fig. 3) Adjust seat bef ore tightening adjustment knob. • Remov e adjustment knob and fl at washer securing seat to cardboard packing and set aside f or assembly of seat to tractor . •[...]

8 ASSEMBL Y • Sit on seat in operating position, depress clutch/brak e pedal and set the parking brake . • Place motion control lev er in neutral (N) position. • Press lift lev er plunger and raise attachment lift le ver to its highest position. • Remov e ke y from bag and star t the engine (see "TO ST AR T ENGINE" in the Operatio[...]

9 ASSEMBL Y • Push cap ov er end of bagger dump handle. NO TE: For future use , the clevis pin ma y be remov ed in order to use the handle to clear the chute in the e vent it has become clogged. FIG. 5C B A GGER ADJUSTMENT (See Fig. 6 & 7) F or proper bag function and appearance, it ma y be nec- es sar y to adjust the bagger assemb ly . There[...]

10 ASSEMBL Y CHECK TIRE PRESSURE The tires on your tr actor were ov er infl ated at the f actor y f or shipping pur poses. Correct tire pressure is impor tant f or best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS F or best cutting results, mower housing should be properly le veled. See “T O LEVEL MO [...]

11 OPERA TION These symbols ma y appear on your tractor or in literature supplied with the product. Lear n and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESS[...]

12 03092 OPERA TION KNO W Y OUR TRA CT OR READ THIS O WNER'S MANU AL AND SAFETY RULES BEFORE OPERA TING Y OUR TRA CT OR Compare the illustrations with y our tractor to familiarize y ourself with the locations of various controls and ad just ments. Sav e this manual f or future reference . Our tractors conf or m to the applicab le safety standa[...]

13 OPERA TION 00155 The operation of any tractor can result in f oreign objects thrown into the e yes, which can result in severe e ye dam age . Al ways wear safety glass es or ey e shields while operating your trac- tor or per for m ing an y adjustments or repairs. W e rec om mend a wide vision safety mask o ver spectacles or stan dard safety glas[...]

14 OPERA TION T O OPERA TE ON HILLS W ARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across an y slope . • Choose the slowest speed bef ore star ting up or down hills. • A void stopping or changing speed on hills. • If stopping is absolutely necessar y , push clutch/brake pedal quickly to br ake position [...]

15 FIG. 13 T O WING CAR TS AND O THER A T TA C H MENTS T ow only the attachments that are recommended b y and comply with specifi cations of the manufacturer of y our trac- tor . Use common sense when towing. T oo heavy of a load, while on a slope, is dangerous . Tires can lose traction with the ground and cause y ou to lose control of your tracto[...]

16 MULCHING MO WING TIPS IMPORT ANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUIL T -UP GRASS AND TRASH. CLEAN AFTER EA CH USE. • The spe cial mulch ing blade will recut the g rass clip- pings many times and reduce them in siz e so that as they f all onto the lawn the y will disperse into the grass and not be noticed. Also , the mulched [...]

17 OPERA TION 02207 FIG. 16 T O DUMP B A GGER (See Fig.16) Y our tractor is equipped with a Dump Bag Alar m. T o tur n off the alarm disengage the attachment clutch switch. • P osition tractor in location you wish to dump bag ger . • Place motion control le ver in Neu tral po si tion and set parking brake . • Raise dump handle to its highest [...]

18 MAINTENANCE LUBRICA TION CHART ➀ GENERAL PURPOSE GREASE ➁ REFER TO MAINTENANCE “ENGINE” SECTION IMPORT ANT: DO NO T OIL OR GREASE THE PIV OT POINTS WHICH HA VE SPECIAL NYLON BEARINGS . VISCOUS LU BRI CANTS WILL A TTRA CT DUST AND DIRT THA T WILL SHOR T EN THE LIFE OF THE SELF-LU BRI CA T ING BEARINGS. IF Y OU FEEL THEY MUST BE LU BRI CA [...]

19 02223 MAINTENANCE FIG.20 5 ST AR P A TTERN BLADE (See Fig. 20) The center of this blade has a fi v e (5) star patter n. The bolt that attaches this blade has nor mal Right Hand threads that loosens by turn ing ( ) counterclockwise and tight ens by turning ( ) clockwise . 6 ST AR P A TTERN BLADE (See Fig. 21) The center of this blade has a 6 sta[...]

20 V- B E LT S Check V -belts f or deterioration and wear after 100 hours of operation and replace if necessary . The belts are not ad just able . Re place belts if they begin to slip from wear . TRANSAXLE COOLING The transmission f an and cooling fi ns should be kept clean to assure proper cooling. Do not attempt to clean f an or transmission whi[...]

21 MAINTENANCE CLEAN AIR SCREEN Air screen must be k ept free of dir t and chaff to prev ent engine dam age from ov erheating. Clean with a wire brush or compressed air to re mov e dir t and stubbor n dried gum fi bers. See engine manual. AIR FIL TER Y our engine will not r un properly using a dir ty air fi lter . Clean the f oam pre-cleaner afte[...]

22 02375 SER VICE AND ADJUSTMENTS ANTI SW A Y BAR RET AINER SPRING RET AINER SPRING SUSPENTION ARMS CLUTCH PULLEY FRONT LINKS RET AINER SPRINGS FIG. 24 T O REMO VE MO WER (See Fig. 24) Mower will be eas i er to re move from the right side of trac tor . • Place attachment clutch control in “DISENGA GED” po si tion. • Move attachment lift le [...]

23 01156 T O REPLA CE MO WER BLADE DRIVE BEL T (See Fig. 29) P ark the tractor on lev el surface . Engage parking brake . BEL T REMO V AL - • Remov e mower from tractor (See “T O REMO VE MO W ER” in this section of this man ual). • Remov e screws from RH mandrel cov er and remov e cov er . • Remov e screws from LH mandrel cov er and remov[...]

24 02232_Hydro SER VICE AND ADJUSTMENTS FIG. 30 FIG. 31 WITH P ARKING BRAKE “ENGA GED” JAM NUT DO NO T T OUCH THIS NUT . IF FURTHER BRAKE AD JUST MENT IS NECESSAR Y CONT A CT Y OUR NEAREST A UTHORIZED SER- VICE CENTER/DEP ARTMENT OPERA TING ARM NUT “A” 1-9/16" 02239 ADJUSTMENT BOL T FIG. 32 NEUTRAL LOCK GA TE MO TION CONTROL LEVER TRAN[...]

25 T O ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not hor iz ontal (left to r ight) when wheels are positioned straight f orward, remov e steer- ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL T OE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tr actor . If [...]

26 ST ORA GE Immediately prepare your tr actor for storage at the end of the season or if the tractor will not be used f or 30 days or more. W ARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reac h an open fl ame or spark. Allow the engine to cool before storing in any en cl o sure. TRA CT OR Remov e [...]

27 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “T O ST ART ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait se veral min utes before attempting to star t. 4. Bad spark plug. 4. Replace spar k plug. 5. Dir ty air fi lter . 5. Clean/replace air fi lter . 6. Di[...]

28 TR OUBLESHOO TING POINTS Engine continues to run 1. Faulty oper ator-safety presence control system. 1. Check wiring, switches and connections . If not when operator leaves seat corrected, contact an author iz ed ser vice center/ with attachment clutc h depar tment. engaged P oor cut - uneven 1. W or n, bent or loose b lade. 1. Replace blade. Ti[...]

29 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 SCHEMA TIC BATTERY STARTER 12VDC STARTER M A AMMETER (OPTIONAL) FUSE HEADLIGHTS CARBURETOR SOLENOID (iF SO EQUIPPED) FUEL LINE IGNITION UNIT SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) CLUTCH / BRAKE (PEDAL UP) SOLENOID G B S M A1 A2 L RED RED RED RED RE[...]

30 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 ELECTRICAL 33 30 28 26 24 42 43 25 41 27 27 27 40 403620 29 94 93 92 34 46 46 16 58 59 2 1 27 66 81 22 21 16[...]

31 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 ELECTRICAL 1 532 16 34-65 Batter y 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 16 532 17 61-38 Switch Inter loc k 21 532 18 37-59 Har ness Asm Light W/4152J 22 532 00 41-52 Bulb Light #1156 24 532 12 47-80 Cable Star ter 6 Ga. 11" Red 25 532 16 59-87 C[...]

32 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 CHASSIS AND ENCLOSURES 162 164 3 3 26 26 24 209 163 209 24 35 209 26 35 209 26 33 10 34 1 208 11 208 13 209 8 8 209 3 6 16 9 15 209 209 5 5 145 37 37 18 205 205 38 38 209 2 207 175 185 179 26 25 26 25 24 165 24 209 31 30 89 209 256 69 184 186 187 266 265 18[...]

33 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 CHASSIS AND ENCLOSURES 1 532 17 46-20 Chassis 2 532 18 03-84 Drawbar 3 817 06 06-12 Screw 3/8-16 x 3/4 5 532 15 52-72 Bumper Hood/Dash 6 532 18 44-19 Saddle 8 532 12 64-71 Clip Insulator 13/32 Mtg. Hole 9 532 40 51-14 Dash 10 872 14 06-08 Bolt, Carr iage 3/[...]

34 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 DRIVE 77 77 74 78 75 76 15 1 38 42 40 42 39 56 66 51 253 254 177 120 27 51 48 50 49 47 50 150 151 187 183 182 181 263 259 187 183 156 165 82 168 166 163 14 159 161 207 158 171 112 21 8 10 167 83 162 29 28 53 36 35 27 252 252 35 62 295 36 120 262 55 258 258 [...]

35 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 DRIVE 1 - - - - - - - T ransaxle Hydro Gear 321-0510 (Order par ts from transaxle manu facturer) 8 532 19 27-06 Rod, Shift Fender Adjust Lt 9 532 18 03-54 Clutch Asm Noram 10 876 02 04-16 Pin, Cotter 1/8 x 1 14 810 04 04-00 Washer , Lock Hvy Helical 15 874 [...]

36 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 STEERING ASSEMBL Y 5 5 4 3 43 95 43 8 10 40 32 11 8 6 87 46 46 8 6 87 2 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82 steering_pl.lt_60 39 29 88 71 17 43 91 1 41 42 37 36 37 38 97 34 44[...]

37 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 STEERING ASSEMBL Y 1 532 19 45-95 Steer ing Wheel 2 532 18 47-06 F ront Axle Assembly 3 532 16 98-40 Spindle Assembly , L.H. 4 532 16 98-39 Spindle Assembly , R.H. 5 532 12 49-31 Bear ing, Race , Thr ust, Hardened 6 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga[...]

38 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 SEA T ASSEMBL Y 1 24 16 15 12 13 17 25 11 10 5 14 8 8 9 7 8 9 7 2 22 21 5 seat_lt.knob_11(CRD) 1 532 18 87-12 Seat 2 532 14 05-51 Brack et Pnt Pivot Seat (b lk ) 3 871 11 06-16 Bolt Fin Hex 3/8-16 x 1 4 819 13 16-10 Washer Flat 13/32 x 1 x 10 Ga. 5 532 14 5[...]

39 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 DECALS MAX + _ 90N MAX + _ 150N WHEELS & TIRES KEY P ART NO . NO. DESCRIPTION 1 532 40 03-89 Decal, W arning Syms. CE 2 532 18 96-83 Decal, Hp Engine 3 532 18 61-63 Decal, Hood RH 4 532 19 68-41 Decal, W arning Eng. Syms. 5 532 18 61-64 Decal, Hood LH 6[...]

40 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 13 4 72 78 81 3 78 23 45 14 38 engine-bs.1cyl_48 62[...]

41 1 532 17 05-51 Control Throt/Ck 2 817 72 04-08 Screw He x Thd Cut 1/4-20 x 1/2 3 - - - - - - - - Engine B&S Model 283H07 (Order par ts from engine manufacturer) 4 532 13 73-52 Muffl er 13 532 16 52-91 Gasket Muffl er 14 532 14 84-56 T ube Drain Oil Easy 23 532 16 98-37 Shield Br n/Dbr Guard 29 532 13 71-80 Kit Spar k Arrestor (Flat Scrn) 3[...]

42 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 MO WER 124 131 36 22 13 2 11 8 20 16 69 14 15 2 18 46 46 45 9 41 130 1 19 5 6 3 46 44 33 32 30 30 28 31 21 25 21 31 32 33 30 30 30 2 18 17 27 55 124 40 41 36 26 23 124 36 84 41 40 56 61 24 21 21 21 4 21 10 68 32 36 36 32 36 36(92cm)_deck-elect.(CRD) 34 21 1[...]

43 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 MO WER KEY P ART NO . NO. DESCRIPTION KEY P ART NO . NO. DESCRIPTION NO TE: All component dimensions given in U .S. inches 1 inch = 25.4 mm 1 532 40 01-08 Housing Asm. Mower 2 872 14 05-06 Bolt Rdhd Sqnk 5/16-18 unc x 3/4 3 532 16 55-69 Brack et Asm. S-Bar [...]

44 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 MO WER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13 lift-rh.1piece_3 KEY P ART NO . NO. DESCRIPTION 1 532 19 84-17 Washer Asm Inner Spring W/ Plunger 2 532 19 80-70 Shaft Asm. Lift 3 532 18 88-22 Pin Groove 4 812[...]

45 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 BAGG E R 8 4 5 4 6 6 1 47 21 22 22 20 24 31 43 32 9 9 12 17 19 19 19 19 19 51 53 52 41 41 37 37 38 38 38 38 39 17 11 10 11 44 15 15 36 36 16 16 14 14 28 7 7 3 15 15 15 46 50 25 50 46 49 49 3 7 Bagger Asy (CRD)_12 19 34 15 33 35 36_mulch plug (CRD)[...]

46 REP AIR P AR TS TRA CT OR--MODEL NO . PP16H36RB (96061015701), PR ODUCT NO . 960 61 01-57 BAGG E R KEY P ART NO . NO. DESCRIPTION NO TE: All component dimensions given in U .S. inches 1 inch = 25.4 mm 1 532 16 52-49 T ube Handle Bagger CRD 3 532 12 39-76 Nut Lock 1/4 Lge Flg Gr . 5 Zinc 4 532 16 99-16 Handle Bagger w/Lvrs Blk CRD 5 874 98 10-24 [...]

47 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preven[...]

This product has been e xper tly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or par t replacement ma y be necessar y during the lif e of your unit. F or Parts and ser vice, contact an authorized distributor . • For replacement parts, hav e av ailable the f ollowing inf o[...]