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Poulan Pro 420077 manual

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Table of contents for the manual

  • Page 1

    420077 04.24.08 CL Printed in U.S.A. P ortable Electric Generator Owner's Manual MODEL: PPG 6000 IMPORT ANT - Please make certain the person who uses this generator thoroughly reads these instructions and all other instructions provided to ensure proper safety , use, and care of your new portable electric generator .[...]

  • Page 2

    2 T ABLE OF CONTENTS INTRODUCTION ................................................................................................. 2 SAFETY RULES ............................................................................................. 3-4 SYMBOLS .................................................................................................[...]

  • Page 3

    3 SAFETY RULES • Operate generator ONL Y outdoors. • K eep clearance on all sides of generator for adequate • DO NO T operate generator inside any building or enclosur e, including the generator compartment of a recreational v ehicle (R V). Running generator gives off carbon mono xide, an odorless, colorless, poison gas. Breathing carbon mono[...]

  • Page 4

    4 • DO NO T touch hot surfaces. • Allow equipment to cool bef ore touching. Running engines produce heat. T emperature of muffler and nearby ar eas can r each or exceed 150°F (65°C). Sev er e burns can occur on contact. W ARNING • DO NO T tamper with governed speed. Generator supplies corr ect rated frequency and v oltage when running at go[...]

  • Page 5

    5 Some of the following symbols may be used on this generator . Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the generator better and safer . SYMBOL NAME DESIGNA TION/EXPL ANA TION V V olts V oltage A Amperes Current Hz Hertz F requency (cycles per second) W Watt Power min Minutes Time [...]

  • Page 6

    6 WARNING: The operation of any product can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning operation, always wear safety goggles or safety glasses with side shields and full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses[...]

  • Page 7

    7 SYMBOLS SAFETY L ABELS The following labels are found on the generator . For your safety , please study and understand all of the labels before starting the generator . If any of the labels come off the unit or become hard to read, contact an authorized service center for replacement. FUEL WARNING DO NOT SMOKE when filling with gasoline. Do not o[...]

  • Page 8

    8 FEA TURES Engine T ype..............................4 Stroke, Overhead V alve Cylinder Discharge Capacity ...................................389 cc Bore x Stroke..................................................3.5 x 2.5 in. Cooling System...................................Forced Air Cooling Ignition System........................T ransistor Magn[...]

  • Page 9

    9 KNOW YOUR GENERA TOR See Figure 1. Before attempting to use this product, familiarize yourself with all operating features and safety rules. GROUNDING TERMINAL The grounding terminal is used to assist in properly grounding the generator to help protect against electrical shock. Consult with a local electrician for grounding requirements in your a[...]

  • Page 10

    10 The following tools are required for assembly : 10 mm BOX -END WRENCH 12 mm OPEN-END WRENCH UNAS SEMBLED P ARTS Wheel Assembly ..............................................................1 Handle Assembly .............................................................1 Foot Assembly ...............................................................[...]

  • Page 11

    11 INSTRUCTIONS This product requires assembly . ■ Carefully remove the generator and any accessories from the box. NOTE: The generator is heavy . T o avoid back injury , lift with your legs, not your back, and get help when needed. ■ Make sure that all items listed in the unassembled parts list are included. ( See Figure 3.) ■ Inspect the ge[...]

  • Page 12

    12 AS SEMBL Y INST ALLING WHEEL ASSEMBL Y See Figure 5. ■ Locate the following items: 2 wheels 2 square curved washers (14) 2 flat washers (4) 2 hex nuts (11) 2 nuts (6) ■ Slide wheel over axle extension. ■ Slide flat washer on axle extension. ■ Install hex nut on axle extension and tighten to secure. ■ Repeat for second wheel. NOTE: Bloc[...]

  • Page 13

    13 OPERA TION GROUNDING THE GENERA TOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a GROUNDING F ASTENER is provided on the generator end (Fi[...]

  • Page 14

    14 OPERA TION APPLICA TIONS This generator is designed to supply electrical power for operating compatible electrical lighting, appliances, tools, and motor loads. BEFORE OPERA TING THE UNIT Position the generator on a flat surface before checking fluid levels or adding fluid. DANGER: F ailure to properly ground generator can result in electrocutio[...]

  • Page 15

    15 OPERA TION If using an oxygenated fuel, make sure it is unleaded and meets the minimum octane rating requirements. Before using an oxygenated fuel, try to confirm the fuel’s contents. Some states/provinces require this information to be posted on the pump. The following are the EP A approved percentages of oxygenates: Ethanol (ethyl or grain a[...]

  • Page 16

    16 T ool or Appliance Rated (Running) Wat t s Surge (Starting) Watts Window Air Conditioner 1200 1800 Refrigerator 800 1600 Deep F reezer 500 500 T elevision 500 − Light (75 Watts) 75 − 3075 T otal Running Watts 1800 Highest Surge Watts T ool or Appliance Rated* (Running) Watts Additional Surge (Starting) Watts Essentials Light Bulb-75 Watt 75 [...]

  • Page 17

    17 MAINTENANCE Only the parts shown on the parts list are intended to be repaired or replaced by the customer . All other parts should be replaced at a Poulan Pro Authorized Service Center . GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust, dirt, moisture, or cor - rosive vapors. Do not allow the[...]

  • Page 18

    18 MAINTENANCE CLEANING FUEL SEDIMENT CUP See Figure 15. The sediment cup prevents dirt and water that may have gotten into the fuel tank from entering the carburetor . If the engine has not been run for a long time, the sediment cup should be cleaned before use. ■ T urn the fuel valve to the off position. ■ Remove the sediment cup using a 10 m[...]

  • Page 19

    19 CLEANING SP ARK ARRESTER See Figure 17. ■ Remove the eight 5 mm screws from the muffler protector , then remove muffler protector . ■ Remove the 4 mm screw from the spark arrester and remove the spark arrester . ■ Use a brush to remove carbon deposits from the spark arrester screen. ■ Inspect the spark arrester for breaks or holes. Repla[...]

  • Page 20

    20 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will not start Engine switch is OFF T urn engine switch to ON. No fuel Fill fuel tank. Oil level is low Check engine oil level and fill, if necessary Check spark plug condition Replace spark plug. F uel is not reaching carburetor Clean fuel sediment cup. F uel valve is in OFF position Move f[...]

  • Page 21

    21 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 WIRING DIAGRAM[...]

  • Page 22

    22 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 DECALS KEY P ART NO . NO . DESCRIPTION 1 419397 Decal, Logo 2 419938 Decal, Rewind Cover 3 419939 Decal, Control Panel 4 420413 Decal, Danger Label 5 420820 Decal, F uel V alve 6 420821 Decal, Air Filter Maintenance 7 420822 Decal, Choke 8 420823 Decal, Fuel Level 9 420824 Decal, Danger 10 42082[...]

  • Page 23

    23 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 CONTROL P ANEL AS SEMBL Y 6 Td2000-c03-2000 Control P anel Assy 7 Td2006-c03-0100 Control P anel Comp 8 Td9001-c03-0000 Case,control P anel 14 B057890006002070b Bolt hex m6×20 16 B061770006000060b Nut hex m6 17 Td2310-c03-0000 Circuit Breaker 23a 18 B000970206000000b W asher plain w6 19 B000930[...]

  • Page 24

    24 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 MUFFLER AS SEMBL Y 35 18000-qc03-0000 Muffler Comp 36 Td5004-b98-0000 Muffler Side Protector 37 Td5003-b98-0000 Muffler Outer Protector Comp. 38 Td5002-c03-0000 Muffler Inner Protector Comp. 39 Td5006-b98-0000 Protector Muffler Seal 40 18100-pb52-0000 Exhaust Pipe Comp. 41 18066-mb32-0100 Exhaus[...]

  • Page 25

    25 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 AIR FIL TER AS SEMBL Y KEY P ART NO . NO . DESCRIPTION 21 12104-mb32-0000 Breather T ube 23 16101-mb32-0100 Air Cleaner Element 24 16106-mb32-0000 Air Cleaner Separator Plastic 25 16127-mb32-0000 Air Cleaner Case Rear 26 Td4121-c01-0000 Air Cleaner Stay 27 16105-mb32-0200 Air Cleaner Cover Case [...]

  • Page 26

    26 PORT ABLE ELECTRIC GENERA TOR- -MODEL NO . PPG6000 FRAME & FUEL T ANK AS SEMBL Y 49 Td6110-b98-0400 T ank Comp., F uel 50 Td6008-b98-0000 F uel T ank Seal 51 Td6120-b98-0000 F uel Filler Cap Comp. 52 Td6130-b93-0000 F uel Filter 53 Td6140-b93-0000 Meter Assy .,fuel 54 B057890006003070b Bolt, Flange, M6×30 55 Td6003-b93-0000 T ank Cushion Wa[...]

  • Page 27

    27 U.S. EP A Emissions Control W arranty Statement The U.S. Environmental Protection Agency and General Power Products Company are pleased to explain the Emissions control system warranty on your equipment. In California, new engines must be designed and built to meet the state’s anti-smog standards. Elsewhere in the U.S., similar standards must [...]

  • Page 28

    28 W ARRANTY EMISSIONS MAINTENANCE SCHEDULE AND WARRANTED P ARTS LIST Emissions P arts Inspect Before Each Use Clean Every 5 Hours Replace Every 25 Hours or Y early Clean Every 25 Hours or Y early AIR FIL TER AS SY INCLUDES: FIL TER...................................................................................X..................................[...]

  • Page 29

    29 LIMITED W ARRANTY HOP (The "Manufacturer") warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser , we will repair or replace, at our option, without charge for parts or labo[...]

  • Page 30

    30 SERVICE NOTES[...]

  • Page 31

    31 SERVICE NOTES[...]

  • Page 32

    ● SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Poulan Pro Authorized Service Center . Be sure to provide all pertinent facts when you call or visit. Please call 1-866-237-1049 for your nearest Poulan Pro Authorized Service Center . Y ou can also check our web site[...]