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Poulan Pro 96192001600 manual

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Table of contents for the manual

  • Page 1

    OWNER'S MANUAL MODEL NUMBER: PR5524ES SNOW THROWER Always W ear Eye Protection During Operation IMPORT ANT MANU AL Do Not Throw Away WARNING: Read the Owner's Manual and fol low all W arnings and Safety In struc tions. F ail ure to do so can result in serious injury . 414643 Rev 3 12.07.07 TH Printed in the U.S.A.[...]

  • Page 2

    2 IMPORT ANT Safe Operation Practices for W alk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. F ailure to observe the following safety instructions could result in serious injury . WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be e[...]

  • Page 3

    3 CONGRA TUL A TIONS on your purchase of a new snow thrower . It has been designed, engineered and man u fac - tured to give best possible dependability and per for mance. Should you experience any problem you cannot easily remedy , please contact your nearest authorized service center . We have competent, well-trained tech ni cians and the proper [...]

  • Page 4

    4 Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower . Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly , operation and maintenance of the product. Y our new snow thrower has been as sem bled at the factory with the ex cep tion of t[...]

  • Page 5

    5 AS SEMBL Y / PRE-OPERA TION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely . INST ALL SPEED CONTROL ROD (See Figs. 1 and 2) 1. Remove plastic tie securing ro[...]

  • Page 6

    6 AS SEMBL Y / PRE-OPERA TION INST ALL DISCHARGE CHUTE / CHUTE ROT A TER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower . 2. Position chute rotater head over chute bracket. If[...]

  • Page 7

    7 OPERA TION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERA TING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literat[...]

  • Page 8

    8 OPERA TION Throttle/engine control - used to se lect either F AST or SL OW engine speed and to STOP the engine. T raction drive control lever - used to engage power -pro- pelled for ward or reverse motion of snow thrower . Auger control lever - used to engage auger motion (throw snow). Discharge chute control lever - used to change the di- rec ti[...]

  • Page 9

    9 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just - ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles. HOW TO USE Y[...]

  • Page 10

    10 OPERA TION TO THROW SNOW (See Fig. 14) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow . • Release the auger control lever to stop throwing snow . TO MOVE FORWARD AND BACK WARD (See Fig. 16) SELF-PROPELLING, forward and re[...]

  • Page 11

    11 TO ADJUST SKID PL A TES (See Fig. 17) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow [...]

  • Page 12

    12 OPERA TION COLD ST ART - ELECTRIC ST ARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key . Keep the extra safety ignition key in a safe place. 2. Place throttle control in FAST position. 3. Rotate choke control to FULL position. 4. Connect the power cord to the engine. 5. P[...]

  • Page 13

    13 GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. T o receive full value from the warranty , operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower .[...]

  • Page 14

    14 MAINTENANCE AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory . The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease. TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower [...]

  • Page 15

    15 CAUTION: Do not substitute. Use only original equip ment capscrew/shear bolts as sup plied with your snow thrower . 4. Connect spark plug wire to spark plug. Replace safety ignition key . WARNING: T o avoid serious injury , before performing any service or ad just ments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key . 3.[...]

  • Page 16

    16 BEL T KEEPER IDLER ARM SQUARE HOLE BOL T TRACTION DRIVE BEL T CLUTCHING IDLER ARM BRACKET AUGER BEL T FL A T WASHER AUGER PULLEY AUGER HOUSING FRAME ENGINE PULLEY L OCKWASHER BOL T FIG. 21 SERVICE AND ADJUSTMENTS 1. REMOVE GASOLINE FROM FUEL T ANK - Drain gasoline from fuel tank into a suitable container , out- doors, away from fire or flame. Wi[...]

  • Page 17

    17 SERVICE AND ADJUSTMENTS STORAGE Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater , clothes dryer or ga[...]

  • Page 18

    18 Does not start 1. Fuel shut-off valve (if so 1. T urn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key . is not inserted. 3. Out of fuel. 3. Fill fuel tank. 4. Throttle in STOP position. 4. Move throttle to F AST position. 5. Choke in OFF position. 5. Move to FULL position. 6. [...]

  • Page 19

    19 SERVICE NOTES[...]

  • Page 20

    20 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) AUGER HOUSING / IMPELLER ASSEMBL Y 6 6 5 9 9 12 7 7 8 6 11 57 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 19 19 55 26 10 22 25 20 18 58 25 26 29 20 10 17 17 28 55 28 18 58 07 AIG plug_r1[...]

  • Page 21

    21 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) AUGER HOUSING / IMPELLER ASSEMBL Y KEY P ART NO . NO. DESCRIPTION 4 191079 Pulley , Impeller 5 188909 Bearing Assembly , Flange 6 155377 Nut, Hex Flange 5/16-18 7 180355 Bolt, Flat Head, Carriage 5/16-18 x 5/8 8 72270505 Bolt, Carriage 5/16-18 x 5/8 9 163183 Bolt, Hex Head 10 4049[...]

  • Page 22

    22 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) CONTROL P ANEL / DISCHARGE CHUTE 1 2 2 6 7 4 5 6 8 8 19 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 14 07_Chute-knob_2[...]

  • Page 23

    23 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) CONTROL P ANEL / DISCHARGE CHUTE KEY P ART NO . NO. DESCRIPTION 1 414280 Knob, Lever 2 17501010 Screw #10-24 x 5/8 3 179096X428 Strap, Slotted 4 73800600 Nut, Lock 3/8-16 5 19131316 Washer , Flat 3/8 6 404974 Control Assembly , Chute Rotater 7 405784X479 Support, Pivot 8 150078 Sc[...]

  • Page 24

    24 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) HANDLES 10 11 15 23 22 27 27 22 11 15 12 12 13 15 49 49 48 47 16 17 16 17 15 14 32 31 32 30 31 38 39 40 7 6 36 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5 5[...]

  • Page 25

    25 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) HANDLES KEY P ART NO . NO. DESCRIPTION 1 405999X479 Lever , Auger Control, RH 2 405783X479 Lever , T raction Drive Control, LH 4 178888 Bushing, Flange 5 169675 Retainer , Hairpin 6 17060408 Screw , Hex Head 1/4-20 x 1/2 7 178652 Rod, Interlock 8 196333X008 Arm, Impeller Rod 9 196[...]

  • Page 26

    26 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) DRIVE 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44[...]

  • Page 27

    27 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO. DESCRIPTION 1 40[...]

  • Page 28

    28 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) CHAS SIS / ENGINE / PULLEYS 6 19 17 10 21 22 23 2 3 4 6 9 12 15 27 26 25 24 18 7 20 30 29 31 31 58 10 21 28 57 6 53 1 7 8 13 14 47 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 11 11 31 07Chassis-chain-cord-T ec_3 5 5 5 16 56[...]

  • Page 29

    29 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) CHAS SIS / ENGINE / PULLEYS NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO [...]

  • Page 30

    30 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) WHEELS / DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9[...]

  • Page 31

    31 REP AIR P ARTS SNOW THROWER - - MODEL NO . PR5524ES (96192001600) WHEELS / DECALS KEY P ART NO . NO. DESCRIPTION 1 187831X421 Wheel Assembly , 13", LH 2 155443 Pin, Klik 1/4 3 187866X421 Wheel Assembly , 13", RH 4 146315 Screw , Hex Head 5/16-18 x 3/4 5 179830 Bearing, Axle 6 174697 Washer , Thrust (1") 7 17490508 Bolt KEY P ART N[...]

  • Page 32

    LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer pur - chaser , we will repair or replace, at our option, without charge for parts or labor incurred in repl[...]