Poulan 418774 manual

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Table of contents for the manual

  • Page 1

    OPERA TOR'S MANU AL MODEL: PB22H46YTX L A WN TRACTOR AL W A YS WEAR EYE PROTECTION DURING OPERA TION Visit our website: www .poulan-pro.com WARNING: Read this Man u al and follow all Warnings and Safety Instructions. F ail ure to do so can re sult in serious in ju ry . IMPORT ANT MANU AL Do Not Throw Away Printed in U.S.A. 418774 12.13.07 BM 0[...]

  • Page 2

    2 I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the in struc tions, to operate the machine. • [...]

  • Page 3

    3 • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while back- ing. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or [...]

  • Page 4

    4 SAFETY RULES ............................................................ 2 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y .................................................................... 5 OPERA TION ....................................................[...]

  • Page 5

    5 UNAS SEMBLED P ARTS (2) Keys Slope Sheet Key (1) Oil Drain Tube AS SEMBL Y When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel). TO REMOVE TRACTOR FROM CAR TON UNP ACK CARTON • Remove all accessible loose parts and parts cartons from carton. • Cut along da[...]

  • Page 6

    6 AS SEMBL Y CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” [...]

  • Page 7

    7 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT REVE[...]

  • Page 8

    8 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the applicable safety standards of the American Nati[...]

  • Page 9

    9 GROUND DRIVE - • T o stop ground drive, depress brake pedal into full “BRAKE” position. IMPORT ANT : FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED. ENGINE - • Move throttle control between half and full speed (fast) position. NOTE: F ailure to move throttle control between half and full speed (fast) positi[...]

  • Page 10

    10 OPERA TION TO ADJUST MOWER CUT TING HEIGHT (See Fig. 8) The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height. • Put attachment lift lever in desired cutting height slot. The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ground to the blade tip with the engine not [...]

  • Page 11

    11 OPERA TION FIG. 11 TOWING CARTS AND OTHER A T T ACH MENTS T ow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor . Use common sense when towing. T oo heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tracto[...]

  • Page 12

    12 ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fu[...]

  • Page 13

    13 4. Depress forward drive pedal to full forward position, hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position, hold for five (5) seconds and release pedal. Repeat this procedure three (3) times. 5. Shut- off engine and set parking brake. 6. Engage transmission by placing freewheel control in engaged p[...]

  • Page 14

    14 MAINTENANCE T R A C T 0 R Inspect Muffler/Spark Arrester Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Engine Oil Level Clean Engine Cooling Fins Clean Air Screen 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when [...]

  • Page 15

    15 MAINTENANCE FIG. 13 02 544 MANDREL ASSEMBL Y BL ADE BL ADE BOL T (SPECIAL) CENTER HOLE ST AR BA TTERY Y our tractor has a battery charging system which is suf fi cient for normal use. However , periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •[...]

  • Page 16

    16 MAINTENANCE V -BEL TS Check V -belts for deterioration and wear after 100 hours of operation and replace if necessary . The belts are not ad just able. Re place belts if they begin to slip from wear . TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission[...]

  • Page 17

    17 MAINTENANCE MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam- age. SP ARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PROD UCT SPECIFICA TIONS[...]

  • Page 18

    18 D C G E F M L K R Q A P G B FIG. 17 SERVICE AND ADJUSTMENTS WARNING: TO A VOID SERIOUS INJURY , BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • T urn ignition key to “STOP” and remove key . • Make sure the blades and all movi[...]

  • Page 19

    19 SERVICE AND ADJUSTMENTS D C G E F M L K R Q A P G B on rear mower bracket and secure with washer and retainer spring. • A TT ACH FRONT LINK (E) - Work from left side of trac- arm (R). • Push clutch cable housing guide (P) into bracket, slide collar (L) onto guide and secure with retainer spring (K). • Install belt on engine pulley (M), in [...]

  • Page 20

    20 SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly . VISUAL SIDE- TO -SIDE ADJUSTMENT (See Fig. 22) • With all tires properly inflated and if your lawn appe[...]

  • Page 21

    21 SERVICE AND ADJUSTMENTS FIG. 26 R R S M TO REPL ACE MOWER DRIVE BEL T MOWER DRIVE BEL T REMOVAL (See Fig. 26) - • P ark tractor on a level surface. Engage parking brake. Disengage attachment clutch control. • Remove screws from L.H. mandrel cover and remove cover . • Remove small retainer spring and lift clutch spring off pulley bolt. • [...]

  • Page 22

    22 TO ST ART ENGINE WITH A WEAK BA TTERY (See Fig. 30) WARNING : Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA TTERY" in the MAINTENAN[...]

  • Page 23

    23 FIG. 30 WEAK OR DEAD BA TTERY FULL Y CHARGED BA TTERY SERVICE AND ADJUSTMENTS REPL ACING BA TTERY (See Fig. 31) WARNING: Do not short battery ter mi - nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery , remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must b[...]

  • Page 24

    24 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from t[...]

  • Page 25

    25 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Weak or dead battery . 5. Recharge or replace battery . 6. Dirty air[...]

  • Page 26

    26 TROUBLESHOOTING POINTS Engine dies when 1. Reverse operation system 1. T urn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Engine continues to run 1. F aulty operator -safety presence control system. 1. Check wiring, swit[...]

  • Page 27

    27 LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser , we will repair or replace, at our option, without charge for parts or labor incurred in re[...]

  • Page 28

    28 SERVICE NOTES[...]

  • Page 29

    29 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preven[...]

  • Page 30

    This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For P arts and service, contact our authorized distributor: call 1-800-849-1297 • For replacement parts, have available the follo[...]

  • Page 31

    This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For P arts and service, contact our authorized distributor: call 1-800-849-1297 • For replacement parts, have available the follo[...]

  • Page 32

    29 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preven[...]

  • Page 33

    28 SERVICE NOTES[...]

  • Page 34

    27 LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser , we will repair or replace, at our option, without charge for parts or labor incurred in re[...]

  • Page 35

    26 TROUBLESHOOTING POINTS Engine dies when 1. Reverse operation system 1. T urn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Engine continues to run 1. F aulty operator -safety presence control system. 1. Check wiring, swit[...]

  • Page 36

    25 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Weak or dead battery . 5. Recharge or replace battery . 6. Dirty air[...]

  • Page 37

    24 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from t[...]

  • Page 38

    23 FIG. 30 WEAK OR DEAD BA TTERY FULL Y CHARGED BA TTERY SERVICE AND ADJUSTMENTS REPL ACING BA TTERY (See Fig. 31) WARNING: Do not short battery ter mi - nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery , remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must b[...]

  • Page 39

    22 TO ST ART ENGINE WITH A WEAK BA TTERY (See Fig. 30) WARNING : Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA TTERY" in the MAINTENAN[...]

  • Page 40

    21 SERVICE AND ADJUSTMENTS FIG. 26 R R S M TO REPL ACE MOWER DRIVE BEL T MOWER DRIVE BEL T REMOVAL (See Fig. 26) - • P ark tractor on a level surface. Engage parking brake. Disengage attachment clutch control. • Remove screws from L.H. mandrel cover and remove cover . • Remove small retainer spring and lift clutch spring off pulley bolt. • [...]

  • Page 41

    20 SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly . VISUAL SIDE- TO -SIDE ADJUSTMENT (See Fig. 22) • With all tires properly inflated and if your lawn appe[...]

  • Page 42

    19 SERVICE AND ADJUSTMENTS D C G E F M L K R Q A P G B on rear mower bracket and secure with washer and retainer spring. • A TT ACH FRONT LINK (E) - Work from left side of trac- arm (R). • Push clutch cable housing guide (P) into bracket, slide collar (L) onto guide and secure with retainer spring (K). • Install belt on engine pulley (M), in [...]

  • Page 43

    18 D C G E F M L K R Q A P G B FIG. 17 SERVICE AND ADJUSTMENTS WARNING: TO A VOID SERIOUS INJURY , BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • T urn ignition key to “STOP” and remove key . • Make sure the blades and all movi[...]

  • Page 44

    17 MAINTENANCE MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam- age. SP ARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PROD UCT SPECIFICA TIONS[...]

  • Page 45

    16 MAINTENANCE V -BEL TS Check V -belts for deterioration and wear after 100 hours of operation and replace if necessary . The belts are not ad just able. Re place belts if they begin to slip from wear . TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission[...]

  • Page 46

    15 MAINTENANCE FIG. 13 02 544 MANDREL ASSEMBL Y BL ADE BL ADE BOL T (SPECIAL) CENTER HOLE ST AR BA TTERY Y our tractor has a battery charging system which is suf fi cient for normal use. However , periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •[...]

  • Page 47

    14 MAINTENANCE T R A C T 0 R Inspect Muffler/Spark Arrester Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Engine Oil Level Clean Engine Cooling Fins Clean Air Screen 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when [...]

  • Page 48

    13 4. Depress forward drive pedal to full forward position, hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position, hold for five (5) seconds and release pedal. Repeat this procedure three (3) times. 5. Shut- off engine and set parking brake. 6. Engage transmission by placing freewheel control in engaged p[...]

  • Page 49

    12 ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fu[...]

  • Page 50

    11 OPERA TION FIG. 11 TOWING CARTS AND OTHER A T T ACH MENTS T ow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor . Use common sense when towing. T oo heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tracto[...]

  • Page 51

    10 OPERA TION TO ADJUST MOWER CUT TING HEIGHT (See Fig. 8) The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height. • Put attachment lift lever in desired cutting height slot. The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ground to the blade tip with the engine not [...]

  • Page 52

    9 GROUND DRIVE - • T o stop ground drive, depress brake pedal into full “BRAKE” position. IMPORT ANT : FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED. ENGINE - • Move throttle control between half and full speed (fast) position. NOTE: F ailure to move throttle control between half and full speed (fast) positi[...]

  • Page 53

    8 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the applicable safety standards of the American Nati[...]

  • Page 54

    7 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT REVE[...]

  • Page 55

    6 AS SEMBL Y CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” [...]

  • Page 56

    5 UNAS SEMBLED P ARTS (2) K e y s Slope Sheet Key (1) O i l D rain Tu be AS SEMBL Y When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel). TO REMOVE TRACTOR FROM CAR TON UNP ACK CARTON • Remove all accessible loose parts and parts cartons from carton. • Cut a[...]

  • Page 57

    4 SAFETY RULES ............................................................ 2 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y .................................................................... 5 OPERA TION ....................................................[...]

  • Page 58

    3 • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while back- ing. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or [...]

  • Page 59

    2 I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the in struc tions, to operate the machine. • [...]

  • Page 60

    OPERA TOR'S MANU AL MODEL: PB22H46YTX L A WN TRACTOR AL W A YS WEAR EYE PROTECTION DURING OPERA TION Visit our website: www .poulan-pro.com WARNING: Read this Man u al and follow all Warnings and Safety Instructions. F ail ure to do so can re sult in serious in ju ry . IMPORT ANT MANU AL Do Not Throw Away Printed in U.S.A. 418774 12.13.07 BM 0[...]