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Poulan 96192002202 manual

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Table of contents for the manual

  • Page 1

    OWNER'S MANUAL MODEL NUMBER: XT5524ES SNOW THROWER Always W ear Eye Protection During Operation IMPORT ANT MANU AL Do Not Throw Away WARNING: Read the Owner's Manual and fol low all W arnings and Safety In struc tions. F ail ure to do so can result in serious injury . 422083 10.07.08 TH Printed in U.S.A.[...]

  • Page 2

    2 IMPORT ANT Safe Operation Practices for W alk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. F ailure to observe the following safety instructions could result in serious injury . WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be e[...]

  • Page 3

    3 6. When cleaning, repairing or inspecting the snow thrower , stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine. 7. Do not run the engine indoors, except when starting the engine an[...]

  • Page 4

    4 P ARTS P ACKED SEP ARA TEL Y IN CARTON (1) POWER CORD (198563) (1) DISCHARGE CHUTE (3) RET AINER SPRINGS (169675) (1) TRACTION DRIVE CONTROL ROD (2) SHEAR BOL TS 1/4-20 x 1-3/4 (198636) (2) SP ACERS (198638) (2) L OCKNUTS 1/4-20 (73800400) EXTRA SHEAR BOL TS AND NUTS (1) WASHER 3/8 (19131316) (1) L OCKNUT 3/8 (73800600) ROT A TOR HEAD MOUNTING (1[...]

  • Page 5

    5 AS SEMBL Y / PRE-OPERA TION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tight en handle knobs securely . Additional carriage bolts, washers and handle knobs are in bag of parts. Use to [...]

  • Page 6

    6 AS SEMBL Y / PRE-OPERA TION INST ALL DISCHARGE CHUTE / CHUTE ROT A TER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower . 2. Position chute rotater head over chute bracket. If[...]

  • Page 7

    7 OPERA TION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERA TING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literat[...]

  • Page 8

    8 OPERA TION Choke control - used for starting a cold engine. Drive speed control lever - used to select forward or reverse motion and speed of snow thrower . T raction drive control lever - used to engage power -pro- pelled for ward or reverse motion of snow thrower . Auger control lever - used to engage auger motion (throw snow). Discharge chute [...]

  • Page 9

    9 The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just- ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles. HOW TO USE YO[...]

  • Page 10

    10 OPERA TION TO THROW SNOW (See Fig. 14) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow . • Release the auger control lever to stop throwing snow . HIGH POSITION CHUTE DEFLECTOR L OW POSITION KNOB FIG. 13 USING THE CLEAN-OU[...]

  • Page 11

    11 TO ADJUST SKID PL A TES (See Fig. 17) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow [...]

  • Page 12

    12 COLD ST ART - ELECTRIC ST ARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key . Keep the extra safety ignition key in a safe place. 2. Place throttle control in FAST position. 3. Rotate choke control to FULL position. 4. Connect the power cord to the engine. 5. Plug the oth[...]

  • Page 13

    13 MAINTENANCE LUBRICA TION CHART GENERAL REC OM MEN DA TIONS The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. T o receive full value from the warranty , operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to proper[...]

  • Page 14

    14 MAINTENANCE V -BEL TS Check V -belts for deterioration and wear after every 50 hours of operation and replace if necessary . The belts are not ad just able. Replace belts if they begin to slip from wear . (See “TO REMOVE BEL T COVER” in the Service and Adjustments section of this manual). The V -belts on your snow thrower are of special con [...]

  • Page 15

    15 SERVICE AND ADJUSTMENTS WARNING: T o avoid serious injury , before performing any service or ad - just ments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key . 3. Make sure the augers and all mov ing parts have completely stopped. 4. Disconnect spark plug wire from spark plug and place wire where it can not come in contact[...]

  • Page 16

    16 SERVICE AND ADJUSTMENTS 8. RELIEVE TENSION ON TRACTION DRIVE BEL T IDLER and remove traction drive belt from around pulleys. HINT : Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension. 9. With tension relieved on idler , install new traction drive belt arou[...]

  • Page 17

    17 STORAGE Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater , clothes dryer or gas ap pli ance. A[...]

  • Page 18

    18 TROUBLESHOOTING Does not start 1. Fuel shut-off valve (if so 1. T urn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key . is not inserted. 3. Out of fuel. 3. Fill fuel tank with fresh, clean gasoline. 4. Throttle in STOP position 4. Move throttle to FAST position 5. Choke in OFF[...]

  • Page 19

    19 SERVICE NOTES[...]

  • Page 20

    20 2 (EXPLODED) 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32 33 34 01.07.004-B REP AIR P ARTS SNOW THROWER - - MODEL NUMBER XT5524ES (96192002202) AUGER HOUSING / IMPELLER ASSEMBL Y NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Orig[...]

  • Page 21

    21 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION 1 175321X479 IMPELLER 2 196710 GEARBOX ASSEMBL Y 3 188909 BEARING 4 191079 [...]

  • Page 22

    22 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION REP AIR P ARTS SNOW THROWER - - MODEL NUMBER XT5524ES (96192002202) AUGER H[...]

  • Page 23

    23 KEY P ART NO . NO . DESCRIPTION 1 2 3 4 4 3 01.11.001-A KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 1 174762X479 SKID P[...]

  • Page 24

    24 KEY P ART NO . NO . DESCRIPTION 1 2 3 4 5 6 6 7 8 9 11 11 11 10 01.09.001-A NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 1 404770X505 CHUTE WELDMENT 2 1[...]

  • Page 25

    25 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION 1 2 2 *3 *6 *6 *4 *5 01.09.007-A 1 420337 LEVER/CABLE ROT A TOR AS SEMBL Y [...]

  • Page 26

    26 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION REP AIR P ARTS SNOW THROWER - - MODEL NUMBE[...]

  • Page 27

    27 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION 01.08.002-E 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 REP AIR P ARTS [...]

  • Page 28

    28 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION REP AIR P ARTS SNOW THROWER - - MODEL NUMBER XT5524ES (96192002202) HANDLES[...]

  • Page 29

    29 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION REP AIR P ARTS SNOW THROWER - - MODEL NUMBE[...]

  • Page 30

    30 REP AIR P ARTS SNOW THROWER - - MODEL NUMBER XT5524ES (96192002202) DRIVE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 01.02.003-D 31 29 28 26 27 26 25 [...]

  • Page 31

    31 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION REP AIR P ARTS SNOW THROWER - - MODEL NUMBE[...]

  • Page 32

    32 KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01.03.005-B 1 188226 (assy of 1a,1b) AXLE ASSE[...]

  • Page 33

    33 KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . - - - - - - - ENGINE TECUMSEH MODEL LH195SP -67510D REP AIR P ARTS SNOW THR[...]

  • Page 34

    34 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . KEY P ART NO . NO . DESCRIPTION 1 2 3 4 01.04.019-A REP AIR P ARTS SNOW THROWER - - MODEL NUMBER XT5524ES ([...]

  • Page 35

    35 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P ARTS SNOW THROWER - - MODEL NUMBER XT5524ES (96192002202) WHEELS 1 2 01.06.001-A KEY P ART NO . N[...]

  • Page 36

    36 KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 2 3 4 5 8 6 7 01.14.004-A 1 198563 POWER CORD 2 169675 RET AINER PIN 3 180684 WRENCH 4 73800600 L OCKNUT 3/8 − 16 5 19131316 WASHER 3/8 6 198636 SHEAR BOL T 1/4 − 20 X 1 − 3/4 7 198638 SP ACER 8 73800400 L OCKNUT 1/4 − 20 1 01.14.008-A 1 35062 SAFETY IGNITION KEY REP AIR P[...]

  • Page 37

    37 KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORT ANT : Use only Original Equipment Manufacturer (O.E.M.) replacement parts. F ailure to do so could be hazardous, damage your snow thrower and void your warranty . REP AIR P ARTS SNOW THROWER - - MODEL NUMBER XT5524ES (96192002202) DECALS [...]

  • Page 38

    38 SERVICE NOTES[...]

  • Page 39

    39 SERVICE NOTES[...]

  • Page 40

    LIMITED W ARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer pur - chaser , we will repair or replace, at our option, without charge for parts or labor incurred in repl[...]