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Poulan PR18542STC manual

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Table of contents for the manual

  • Page 1

    O WNER'S MANU AL MODEL: PR18542STC LA WN TRA CTOR Always W ear Eye Protection During Operation WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. IMPOR T ANT MANU AL Do Not Thro w A way 175682 01.08.01 RH Printed in U.S.A.[...]

  • Page 2

    2 SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. SAFETY R ULES I . GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machi[...]

  • Page 3

    3 T ABLE OF CONTENTS SAFETY RULES ........................................................ 2 - 3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ...................... 4, 14-17 ASSEMBLY ................................................................ 6 - 8 OPERATION ........................................[...]

  • Page 4

    4 CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained tech- nicians and the proper[...]

  • Page 5

    5 (1) Large Flat Washer (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lock washer 3/8 Steering Wheel Insert Steering Extension Shaft Steering Sleeve Steering Wheel Steering Wheel Adapter (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Keys Slope Sheet (2) Mulcher Blades Blades (1) Oil Drain Tube For Future[...]

  • Page 6

    6 ASSEMBL Y T OOLS REQUIRED FOR ASSEMBL Y A socket wrench set will make assembly easier. Standard wrench sizes are listed. (2) 1/2" wrenches Utility knife (1) 9/16" wrench Tire pressure gauge Pliers When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). T O [...]

  • Page 7

    7 ASSEMBL Y FIG. 2 TO ROLL TRACTOR OFF SKID (See Opera- tion section, page 10, for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position. • Roll tractor forward off skid. [...]

  • Page 8

    8 ASSEMBL Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum 1 hour[...]

  • Page 9

    9 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DAN[...]

  • Page 10

    10 OPERA TION KNO W Y OUR TRA CT OR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. FIG. 5 Our tractors conform to the safety standards of the American Nation[...]

  • Page 11

    11 OPERA TION CAUTION: Always stop tractor com- pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc. The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or per[...]

  • Page 12

    12 OPERA TION ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION ATTACHMENT LIFT LEVER HIGH POSITION "ENGAGED" POSITION LOW POSITION FIG. 7 DEFLECTOR SHIELD TO OPERATE ON HILLS 3/8 WASHER 3/8-16 LOCKNUT GAUGE WHEEL MOUNTING BRACKET SHOULDER BOLT GAUGE WHEEL FIG. 6B • If slowing is necessary, move throttle control lever to slower po[...]

  • Page 13

    13 OPERA TION MO WING TIPS • Mower should be properly leveled for best mowing performance. See “ TO LEVEL MOWER HOUSING ” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right[...]

  • Page 14

    14 CUST OMER RESPONSIBILITIES BEFORE EACH USE T R A C T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATES AS YOU COMPL[...]

  • Page 15

    15 CUST OMER RESPONSIBILITIES TRA CT OR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “ TO ADJUST BRAKE ” in the Service and Adjustments section of this manual). TIRES • Maintain proper[...]

  • Page 16

    16 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CUST OMER RESPONSIBILITIES V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adj[...]

  • Page 17

    17 CUST OMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “ PRODUCT SPE[...]

  • Page 18

    18 SER VICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “ DISENGAGED ” position. • Turn ignition key “ OFF ” and remove key. • Make sure the blades and all moving parts [...]

  • Page 19

    19 SER VICE AND ADJUSTMENTS NUT "E" TRUNNION "D" "D" MANDREL FIG. 18 NUT "F" FRONT LINKS FIG. 19 FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVE[...]

  • Page 20

    20 TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT (See Fig. 23) The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: • Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, [...]

  • Page 21

    21 SER VICE AND ADJUSTMENTS FIG. 24 RETAINING RING WASHERS SQUARE KEY (REAR WHEEL ONLY) AXLE COVER TO REMOVE WHEEL FOR REPAIRS (See Fig. 24) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: a[...]

  • Page 22

    22 SER VICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop ru[...]

  • Page 23

    23 SER VICE AND ADJUSTMENTS FIG. 30 FIG. 29 CLAMP SCREW SWIVEL CLAMP SCREW STOP ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 29) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine [...]

  • Page 24

    24 ST ORA GE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRA CT OR Remove mower from tr[...]

  • Page 25

    25 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “ CHOKED ” properly. 2. See “ TO START ENGINE ” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirty fuel fil[...]

  • Page 26

    26 TR OUBLESHOO TING POINTS PROBLEM CAUSE CORRECTION Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. clutch engaged Poor cut - uneven 1. Worn, bent or loose blade. 1. Rep[...]

  • Page 27

    27 TRA CT OR - - MODEL NUMBER PR18542STC SCHEMA TIC BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (CLUTCH OFF) CLUTCH / BRAKE (PEDAL UP) SOLE[...]

  • Page 28

    28 REP AIR P AR TS TRA CT OR - - MODEL NUMBER PR18542STC ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 8 2 1 27 D . C . A M P E R E S 45 16 22 21 52 16[...]

  • Page 29

    29 KEY P ART N O . NO . DESCRIPTION 1 163465 Battery 2 74760412 B olt Hex Hd 1/4-20unc X 3/4 8 156417 Case Battery Mech Hinge 1 6 153664 Switch Interlock Push-In 2 1 166181 Harness Socket Light 2 2 4152J Bulb, Light # 1156 2 4 4799J Cable Battery 2 5 146147 Cable Battery 6 Ga Red w/16 wire 26 175158 Fuse 2 7 73510400 Nut Keps Hex 1/4-20 Unc 2 8 420[...]

  • Page 30

    30 58 207 20 207 23 64 208 13 208 11 1 3 2 9 208 208 5 5 207 3 3 3 142 17 29 28 12 51 57 53 52 54 55 145 37 37 24 26 25 26 25 3 31 24 30 35 3 26 33 10 26 34 35 3 3 3 115 3 142 211 114 18 14 14 38 38 212 206 159 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PR18542STC CHASSIS AND ENCLOSURES[...]

  • Page 31

    31 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PR18542STC CHASSIS AND ENCLOSURES KEY P ART N O . N O . DESCRIPTION 1 174619 Chassis 2 176554 Drawbar 3 17060612 Screw 3/8-16x.75 5 155272 Bumper Hood/Dash 9 168337X012 Dash P/L 1 0 72140608 B olt Carriage 3/8-16 x 1 1 1 155927 Panel Dash Lh 1 2 145660 C lip Tinnerman 1 3 172108 Panel Dash Rh 14 17490608[...]

  • Page 32

    32 66 29 28 112 14 41 42 40 38 42 39 57 51 74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 6 113 18 51 5 18 6 85 52 30 32 32 30 52 11 85 80 4 3 13 81 84 82 145 79 16 96 26 27 51 48 150 151 202 49 47 50 120 21 8 10 156 165 168 166 163 14 159 161 198 158 164 83 162 169 89 69 197 6 170 REP AIR P ARTS TRA[...]

  • Page 33

    33 REP AIR P ARTS TRA CTOR - - MODEL NUMBER PR18542STC DRIVE KEY P ART N O . NO . DESCRIPTION KE Y PART NO. N O. DESCRIPTION 1 - - - - - - Transaxle Peerless (206-545C) (Order parts from transaxle manufacturer) 2 146682 S p r i n g R e t urn Brake T/a Zinc 3 123666X P ulley Transaxle 18" tires 4 12000028 Ring Retainer # 5100-62 5 121520X Strap[...]

  • Page 34

    34 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 29 17 43 91 2 1 41 42 37 36 37 38 63 11 39 44 51 54 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82 REP AIR P ARTS TRA CTOR - - MODEL NUMBER PR18542STC STEERING ASSEMBL Y[...]

  • Page 35

    35 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PR18542STC STEERING ASSEMBL Y KEY P AR T N O . NO . DESCRIPTION 1 159944X428 Wheel Steering 2 172393 Axle Asm Cast 3 169840 S p i n d l e Asm LH 4 169839 S p i n d l e Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1-5/8 X 16 Ga 8 12000029 Ring Klip #t5304-75 10 175121 Link Drag 1 1 1[...]

  • Page 36

    36 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PR18542STC SEA T ASSEMBL Y 1 171683 Seat 2 140551 Bracket Pivot Seat 8 720 3 71110616 B olt Fin Hex 3/8-16 Unc X 1 4 19131610 W asher 13/32 X 1 X 10 Ga 5 145006 Clip Push-In 6 73800600 N u t Hex w/Ins. 3/8-16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3/8-16 X 1.5 9 19131614 Washer 13/[...]

  • Page 37

    37 REP AIR P ARTS TRA CTOR - - MODEL NUMBER PR18542STC DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY P ART N O . NO . DESCRIPTION 6 2 1 5,8 4,10 3,9 11 7 WHEELS AND TIRES KEY P ART N O . NO . DESCRIPTION KEY P ART N O . NO . DESCRIPTION 10 3 16 9 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F T 15 X 6 0 [...]

  • Page 38

    38 14 38 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 62 6 5 72 13 26 25 4 8 17 16 17 3 81 23 45 44 46 32 31 33 37 33 40 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PR18542STC ENGINE[...]

  • Page 39

    39 REP AIR P ARTS TRA CTOR - - MODEL NUMBER PR18542STC ENGINE 1 170771 Control, Throttle 2 17720410 Screw Hex Thd Cut 1/4-20 x 5/8 3 - - - - - - - Engine Briggs Model 407777 (Order Parts From Engine Manufacturer) 4 149723 M u ffler, Asm. Twin Lo-Tone 5 160589 Pipe Exhaust Intek 20 RH 6 159955 Pipe Exhaust Intek 20 LH 8 171877 Bolt 5/16-18 UNC x 3/4[...]

  • Page 40

    40 REP AIR P ARTS TRA CT OR - - MODEL NUMBER PR18542STC MO WER DECK 15 14 13 11 10 9 8 16 68 37 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 35 49 50 51 54 52 53 55 56 34 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158 67 153 156 155 90 90 91 92 93 94 93 92 95 113[...]

  • Page 41

    41 KEY P ART N O . NO . DESCRIPTION KEY P ART N O . NO . DESCRIPTION 1 165892X421 Mower Deck Assembly, 42" 2 72140506 Bolt 3 138017 Bracket Asm Fr. Sway Bar 3/42 4 165460X421 B racket Asm Deck 42" Sway Bar 5 4939M R etainer Spring 6 130832 A r m , S u s pension, Rear 8 850857 Bolt 3/8-24 x 25 Grade 8 patched 9 10030600 Washer, Lock 1 0 14[...]

  • Page 42

    42 36 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 23 24 25 27 28 29 30 50 26 37 41 40 38 12 11 31 32 31 32 19 19 13 13 13 13 49 REP AIR P ARTS TRA CTOR - - MODEL NUMBER PR18542STC MO WER LIFT[...]

  • Page 43

    43 REP AIR P ARTS TRA CTOR - - MODEL NUMBER PR18542STC MO WER LIFT 1 159460 W ire Asm Inner/Sprg W/plunger LT 2 159471 Shaft Asm Lift RH w/Inf 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 W asher 21/32 X 1 X 21 Ga 6 120183X Bearing Nylon Blk 629 Id 7 125631X Grip Handle 8 170770 B u t t o n P l unger Yellow 1 1 139865 Link [...]

  • Page 44

    44 NO TES[...]

  • Page 45

    45 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacin[...]

  • Page 46

    46 T E C U M S E H ® Issued January 1980 Revised January 1991 T E C U M S E H ® SER SER SER SER SER VICE VICE VICE VICE VICE POLICY POLICY POLICY POLICY POLICY W W W W W ARRANTY ARRANTY ARRANTY ARRANTY ARRANTY LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A. Products Warranted Peerless Gear and Machine Division of Tecumseh Produ[...]

  • Page 47

    47 15 ° MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT OUT ON DOTTED LINES THIS IS A 15 ° SLOPE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (not greater than 15 ° ), never across the face. Make turns gradu- ally to[...]

  • Page 48

    Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of your phone directo[...]