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Powerex MPD1508 manual

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Table of contents for the manual

  • Page 1

    Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Powerex • [...]

  • Page 2

    To help recognize this information, observe the following symbols. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Caution indicates a potentially hazardous situation w[...]

  • Page 3

    3 Medical Package System compressor to avoid stresses caused by changes in hot and cold conditions. 3. Piping supports should be anchored separately from the compressor to reduce noise and vibration. 4. Never use any piping smaller than the compressor connection. 5. Use flexible hose to connect the outlet of the compressor to the piping so that the[...]

  • Page 4

    Medical Package System 4 Specifications Medical Package Duplex – Model MPD Medical Package Triplex – Model MPT Medical Package Quadplex – Model MPQ MODEL HP PHASE RPM VOLTAGE MPD0508 5(2) 3 33.4 36.2 870 208 / 230 / 460 17.4 / 16.5 / 8.2 120 64 x 65 x 76 1288 MPD0758 7 .5(2) 3 52.2 55.1 840 208 / 230 / 460 23.4 / 22 / 11 120 64 x 65 x 76 1340[...]

  • Page 5

    Tank Drain moisture Daily 2500 Inlet air filter Replace ●▲ (Every 2,500 hrs or less) Blower fan Clean ●●●● Fan Duct Clean ●●●● Compressor Fins Clean ● (Every 2,500 hrs or less) Bearings Replace ●●▲ Compression rings Replace ▲▲ Wrist pin bearing Regrease ▲▲ Piston set Replace ▲ V-belt Inspect, replace *Note 3 ?[...]

  • Page 6

    Medical Package System 6 Ref. No. Description Part Number Qty. 1 Compressor Pump: 5 HP OPT050 1 7-1/2 HP OPT100 1 10 HP OPT100 1 15 HP OPT150 1 2 Corrosion Resistant Vertical Tank 120 Gal. Consult factory for number 1 200 Gal. Consult factory for number 1 240 Gal. Consult factory for number 1 3 Dew Point Monitor/Probe Refrigerated ACO500100 1 Dessi[...]

  • Page 7

    Medical Package System 7 Ref. No. Description Part Number 1 Refrigerated Dryer: 20 CFM ACO200020 25 CFM ACO200025 35 CFM ACO300035 45 CFM ACO000045 55 CFM ACO200055 60 CFM ACO200060 70 CFM ACO200070 100 CFM ACO200100 150 CFM ACO200150 200 CFM ACO200200 2 Filter Packages: 1/2 ” -40 CFM MFP-040-342 1/2 ” -50 CFM MFP-050-342 3/4 ” -60 CFM MFP-06[...]

  • Page 8

    Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop- erty damage! Retain instructions for future reference. Powerex ?[...]

  • Page 9

    2 Oilless Reciprocating Air Compr essor Pumps 4. Clearance must allow for safe, effec- tive inspection and maintenance. 5. If necessary, use metal shims or level- ing pads to level the compressor. Never use wood to shim the compressor. VENTILATION 1. If the oilless compressor is located in a totally enclosed room, an exhaust fan with access to outs[...]

  • Page 10

    3 Oilless Reciprocating Air Compr essor Pumps GH Model No. HP A B C D E F (Diameter) (O.D. Flywheel) Dimensions (inches) OPS 010 1 - 1 1 / 2 6.7 3.2 11.7 16.2 7.5 4.2 .38 Ø11.2 Ax1 OPS 030 2 - 3 8.3 3.7 13.4 17.8 18.9 6.4 .43 Ø13.8 Bx1 OPT 050 5 11.4 5.3 18.3 21.9 25.9 7.9 .43 Ø16.9 Bx2 OPT 100 7 1 / 2 - 10 12.2 6.3 20.0 21.6 29.7 8.4 .55 Ø18.3[...]

  • Page 11

    Oilless Reciprocating Air Compr essor Pumps Maintenance Schedule Operating Hours Item Action needed 500 2500 5000 10,000 15,000 20,000 Remarks Tank Drain moisture Daily Drain tank daily Inlet Air Filter Replace  (Every 2,500 hrs or less) Blower Fan Clean  Fan Duct Clean  Compressor Fins Clean  (Every 2,500 hrs or le[...]

  • Page 12

    5 Oilless Reciprocating Air Compr essor Pumps V alve Inspection/ Replacement (Inspect Every 5,000 Hours) INSPECT VALVE SET 1. Remove head bolts from cylinder head. Head bolts for some models are used also as cylinder bolts, which penetrates crankcase (See Figure 7). 2. Remove cylinder head and valve set. If it is difficult to remove by hand, insert[...]

  • Page 13

    Figure 10 6 Oilless Reciprocating Air Compr essor Pumps OPS010 OPT050, OPT150 OPS030 OPT100 Cylinder Bolt T orque 156 in. lb. 295 in. lb. OPS010, OPS030, OPT050, OPT100, OPT150 Head Bolt T orque 156 in. lb. Cylinder Inspection/Replacement 1. Remove cylinder head and valve set. Pay attention not to lose semicircular (black plastic) seat inserted at [...]

  • Page 14

    7 Oilless Reciprocating Air Compr essor Pumps 1. Remove cylinder head and cylinder. 2. Do not use tool to remove the ring. NOTE: Expanding ring too much and deforming can cause wear and leakage. (See Figure 12). Mark upper surface (not lower surface) of removed ring for easy distinction. 3. Inspect lower surface (A) and outer side surface (B) of ri[...]

  • Page 15

    Pump No. of Piston Mark on Compressor No. Rings per Top of Model Bore Cylinders Piston Piston OPS010 65 mm 1 1 Flywheel side Fan side OPS030 65 mm 1 1 Flywheel side Fan side OPT050 LP 105 mm 1 1 Flywheel side HP 75 mm 1 2 Fan side OPT100 LP 90 mm 2 1 Flywheel side HP 75 mm 1 2 Fan side OPT150 LP105 2 1 Flywheel side HP75 1 2 Fan side 8 Oilless Reci[...]

  • Page 16

    9 Oilless Reciprocating Air Compr essor Pumps WRIST PIN BEARING SEAL REPLACEMENT (REPLACE EVER Y 10,000 HOURS) Replacing Oil Seal 1. Insert the plastic retention sleeve which protects the needle bearing from dropping out. 2. Remove the two oil seals by using a screwdriver. 3. Clean both surfaces where oil seals are removed. 4. Push the oil seal int[...]

  • Page 17

    10 Oilless Reciprocating Air Compr essor Pumps Inspect Connecting Rod, Wrist Pin and Crankshaft REPLACE CONNECTING ROD SET AND CRANKSHAFT AS A SET Pressing bearing into connecting rod and connecting rod set into crankshaft requires special fixtures. Without such fixtures, the squareness and paral- lelism of each part will be affected. DISASSEMBLE A[...]

  • Page 18

    11 Oilless Reciprocating Air Compr essor Pumps Notes[...]

  • Page 19

    12 Oilless Reciprocating Air Compr essor Pumps Figure 24 - Replacement Parts Illustration for OPS010[...]

  • Page 20

    13 Oilless Reciprocating Air Compr essor Pumps Ref. Part Number for model No. Description OPS010 Qty 1 Cylinder 91000560 1 6 Cylinder head 91002630 1 16 Elbow (Unloader) 06800261 1 18 Unloader cap 01052041 1 24 Spring guide set 91932560 1 27 Bolt (cylinder head) 06137835 4 33 Bolt (cylinder) 06137825 8 34 Bolt (bearing cap) 06137620 8 35 Crankcase [...]

  • Page 21

    14 Oilless Reciprocating Air Compr essor Pumps Figure 25 - Replacement Parts Illustration for OPS030[...]

  • Page 22

    15 Oilless Reciprocating Air Compr essor Pumps Ref. Part Number for model No. Description OPS030 Qty 1 Cylinder 91000560 2 6 Cylinder head 91002640 2 16 Elbow (unloader) 06800261 1 17 Tee union assembly 06803261 1 20 Intake joint (1) 91345561 1 21 Intake joint (2) 91346571 1 24 Spring guide set 91932560 2 27 Bolt (cylinder head) 06137835 8 30 Flang[...]

  • Page 23

    16 Oilless Reciprocating Air Compr essor Pumps Figure 26 - Replacement Parts Illustration for OPT050 197 197[...]

  • Page 24

    17 Oilless Reciprocating Air Compr essor Pumps Part Number Ref. for model No. Description OPT050 Qty 1 Cylinder (LP) 91000680 1 2 Cylinder (HP) 91947680 1 3 Liner 91177680 2 6 Cylinder Head (LP) 91002691 1 7 Cylinder Head (HP) 91002680 1 14 Elbow (Intercooler) 01415690 2 17 Tee Union Ass’y 06803261 2 18 Unloader Cap 01052451 2 20 Intake Joint 913[...]

  • Page 25

    Oilless Reciprocating Air Compr essor Pumps 18 Figure 27 - Replacement Parts Illustration for OPT100 and OPT150 197 197 171 172[...]

  • Page 26

    1 Cylinder (LP) 91000670 91000680 2 2 Cylinder (HP) 91947680 91947680 1 6 Cylinder head (LP) 91002691 91002691 2 7 Cylinder head (HP) 91002680 91002680 1 14 Elbow (Intercooler) 01415690 01415690 4 17 Tee union assembly IP010400AV IP010400AV 2 17-1 Elbow union assembly 96800261 96800261 1 18 Unloader cap 01052451 01052451 3 20 Intake joint (1) 01345[...]

  • Page 27

    Oilless Reciprocating Air Compr essor Pumps Powerex Limited W arranty POWEREX 3 YEAR / 10,000 HOUR EXTENDED PARTS LIMITED WARRANTY - Powerex warrants each Compressor Pump or Scroll Air-End against defects in material or workmanship from the date of purchase for a period of Three years or 10,000 hours , whichever may occur first. This warranty appli[...]