English dropdown-ico

Powermatic 60HH manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Powermatic 60HH, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Powermatic 60HH one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Powermatic 60HH. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Powermatic 60HH should contain:
- informations concerning technical data of Powermatic 60HH
- name of the manufacturer and a year of construction of the Powermatic 60HH item
- rules of operation, control and maintenance of the Powermatic 60HH item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Powermatic 60HH alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Powermatic 60HH, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Powermatic service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Powermatic 60HH.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Powermatic 60HH item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Opera ting Instructions and Parts M anual 8-inch Jointer Model s 60C an d 60HH WM H TOO L GR OUP , Inc . 2420 Vantage Dr ive El g in, Illi nois 60124 Part No . M-1610084 Ph.: 800-274-6848 Revi s i on A 10/ 08 www.powerm ati c .c o m Copyri ght © 2008 WM H Tool Group, Inc. This Manual is Bookmarked[...]

  • Page 2

    2 Warranty and Servic e WMH Tool Group, Inc., warrants every product it sel ls . If one of our tool s needs service or r epair, one of our Authorized Servi ce Centers l ocated throughout the United St a tes can give you qui ck service. In m ost cases, any of these WMH Tool Group Authorized Service Cent ers can authorize warranty repair, as sist you[...]

  • Page 3

    3 T able of Conte nts W arranty and Servic e .............................................................................................................................. 2 Tab le o f Con ten ts .............................................................................................................. ...................... 3 W a rning ........[...]

  • Page 4

    4 W a rning 1. Read and under s tand t he enti re owner’s m anual bef ore att e m pting ass em bly or operati on. 2. Read and understand the warni ngs post ed on the m ac hi ne and in thi s m anual. Fail ure to co m ply with all of these warning s may cause seriou s i njury. 3. Replac e the warning l abe l s if t hey become obscured or remov ed. [...]

  • Page 5

    5 21. Giv e your w ork undiv ided att ent i on. Looking around, carrying on a conversati on and “horse -pl ay” are careles s acts th at can res ult in se rious injury. 22. Mai ntain a bal anced stance at al l tim es s o t hat you d o not f all or l ean against t he cutt erhead or other m o v ing parts. Do not overr each or us e ex cess iv e for[...]

  • Page 6

    6 Introduct ion Thi s m anual i s provi ded by W M H Tool Group, Inc. cov er ing t he sa f e oper ation and m a int enance procedur es f or a Powerm atic Model 60C or 60HH Joint er. T h i s m anual cont a ins i nstructi ons on instal l a ti on , saf ety precauti ons , gener al operat ing procedures, m ai ntenance instruc ti ons and parts breakdo wn[...]

  • Page 7

    7 Features an d Terminolog y - 60C and 60HH Jo inters Figur e 1[...]

  • Page 8

    8 Unpacki ng Open shi pping cart ons and check for s hi pping dam age. Report any dam age immedi a t ely to your di stri butor and s hi pping agent . Do not discar d any shippi ng m a ter ial unti l the Joi nter is assem bled and runni ng properly. Com pare the cont ents of your car tons wit h the f o ll ow ing part s li s t to mak e s ure al l par[...]

  • Page 9

    9 A s sembl y Ex posed met a l surf aces, such a s the t able and f ence, ha v e been giv en a protec tive coat ing at the f actory . Th i s coati ng should be rem ov ed with a soft cloth and solv ent (such as mi neral spirit s) once the m achi ne has been a ssembl ed. Do not use an abrasiv e pad as it m ay scratch t he ex pos ed surf aces. NOT E :[...]

  • Page 10

    10 The guar d is spring tensi oned. W hen m ount ed, it m ust ha v e enough t ension t o com pletel y cover the cut terhead, and press f i r ml y against t he f ence. Test t he tension by swingi ng the guard away f rom the f ence and then releasi ng it. The guard should sn ap back to t he fence. NOT E: The guard m us t operat e f reely and must not[...]

  • Page 11

    11 I nstallin g Belt Guard an d Door Refer t o Figur e 9. Mount the belt guard ov er the shaft as s hown, and instal l the knob to secure it i n p lace. Set t he li p o f the door over the bot tom edge o f the stand openi ng. Rot ate the door knob to hol d the door t o the stand. NOT E: W hen the joi nter is being operat ed, t he tw o M6 pan head s[...]

  • Page 12

    12 I nstallin g Fence Handwheel Refer t o Figur e 12. Instal l t he handw heel (H) ont o the shaf t, and ti ghten the set screw wit h a 3 m m hex wrench. Knife Gau g e A ssembly (model 60C only ) Refer t o Figur e 13 . The k nife gauge ass em bly c ons i s ts of a bar, t w o end piec es and two e-cl ips. Sli de the end pieces onto t he ends of the [...]

  • Page 13

    13 If the j o int er is to be hard- wired to a panel , m ake sure a disco nnect i s a v ailabl e for the oper ator. Duri ng hard-wiri ng o f t he m ach i ne, m ake sure the f us es hav e been remov ed or the br eakers hav e been tripped in t he circuit to which t he joi nter will be connected. Plac e a w arni ng plac ard on the f use hol der or c i[...]

  • Page 14

    14 Thr ee-Ph ase Tes t R un On t he three-phase uni t, after wiri ng has been com pleted, you shoul d check that the inc o m ing leads hav e been connect ed properl y : 1. Connect mac hine to power s ource and press the start but ton. Make sure c utter head is clear of all obs truct ions! ( See page 21 f or m ore detailed instr ucti ons on the swit[...]

  • Page 15

    15 1. Di sconnect m achi ne fr o m power source. 2. Rem ove the bel t guard so that you can rotat e the cutt erhead by tur ning the mot or pull ey or by mov ing the drive belt . Do no t grab the c utter head it self to rotat e it . 3. Rem ove t he old k ni v es by looseni ng gib scre ws wit h an 8mm wrench, and al l ow ing the spri ngs to push t he[...]

  • Page 16

    16 10. The ti ghteni ng process shoul d conti nue at least t wo more tim es, each t ime tighteni ng the scre ws mor e on all three kniv es. O n the thi rd t im e, they should all be f irml y ti ghtened. Befo re starting t he join ter, make sure al l gib screws are fi rmly tig hte ne d. A loose k nife t hro wn fr om the cut terhead ca n cause severe[...]

  • Page 17

    17 Lev eli n g T ab les Refer t o Figur e 20. The t ables hav e been leveled wit h each other from the f ac tor y, but this should be confi rmed by the user, and checked peri odic a lly , by placing a steel st raight edge across both t ables. I f t ables are not l evel, this may be the result o f l oose gibs. Cor rect as foll ows : 1. Loosen hex nu[...]

  • Page 18

    18 A dju stin g Depth of C ut Refer t o Figur e 21. Depth of cut is determ ined by the height o f t he inf eed tabl e rel ative t o the cutt erhead. S etting the i n f eed table i s achieved wi th both a rapi d adjust and a fi ne adjust. Rapid A d just: 1. Loosen the l ock s crew (A) and the l ocking handle (B). 2. Raise or lower the height adjustm[...]

  • Page 19

    19 Aft er the outf eed table has been s et at the corr ect hei ght, it should not be c hanged ex cept f or s peci al operati ons or a f ter replaci ng kn iv es. Examp les of inco rrect settings: If the outfeed t able is too hi gh, the fini shed surf ace of the workpi ece w ill be taper ed ( Fi gure 23). If the outf eed tabl e is too l ow, t he work[...]

  • Page 20

    20 Fence Sto ps See F igure 29. Peri odic a lly check the 90 degree and 45 degree til t accuracy o f the f ence w i th an angl e m easuring devi ce, such a s an a djustabl e square or m achi n ist' s protr actor. If adjustm ents are necessary, proceed as f ollows: 90-d egree stop: 1. The 90- degree stop i s control led by the scre w ( E, Fi gu[...]

  • Page 21

    21 Operatin g Controls Start /Stop Powe r I nd ica tor Light – The s tart s witch has a power i ndicat or lamp which is on w henever th ere is pow er conn ected to t he Joint er, not just when the J ointer is runni ng. Do not as sume that no light means ther e is no pow er to t he machine. If the bul b i s bad, t here w ill be no indi cati on. A [...]

  • Page 22

    22 Basic Jointer Op erati on NOT E: If y ou are inex perienc ed at j ointi ng , use scrap pi eces of lum ber to chec k setti ngs and get the f eel o f operations bef ore attem pting regul ar w ork. Thi s s ecti on bri e fly di scuss es ge neral r ules as well as som e of the basic cuts usi ng a j oint er, such as surf aci ng, edging, bev eling, ske[...]

  • Page 23

    23 I M PO RT AN T : W hen stock i s longer t han twice the l ength of the inf eed and outf eed tables, an assistant or support tabl e must be u sed to support the stock. Always u se a hold down or pu sh block when s urf acing short stock or sto ck less than 3 inches thi ck. Jointin g Warped S ur faces If the wood to be j oint ed is dished or warped[...]

  • Page 24

    24 Skewin g (Sh ear C uttin g ) W hen edging or f acing burl or birds-eye m aple, it i s not unusual t o def ace or mar the surf ace being f inished. T his i s caused by the c utter head kniv es occasional ly c utting agai nst the gr ain. In order t o prevent the def ac i ng or m arring of this type woo d, it is necessary t o ske w , or angl e fi n[...]

  • Page 25

    25 Rabbe ting A rabb et cut requires removal of the cu tter guard . Use extreme caut ion and keep hands cl ear of cutt erhead. Always rep lace gu ard immed iately aft er rabb eting operati on is complet e d. Refer t o Figur e 37. A rabbet is a gr oov e cut along t he edge of a board. Nev er r abbet a pi ece of w ood les s than 12" l ong. Use p[...]

  • Page 26

    26 Sh arpenin g Kniv es (model 60C onl y) Kniv es s hould be k ept sharp. T his w i ll cont r i bute to bet ter stock fi nish, l onger machi ne lif e, and safer operati on . A j o int er knif e hone pr o v ides a simpl e way to sharpen str aight k nives. Hones are a v ail able from m any w oodworki ng supply stor es . Caref ull y read any i nstruct[...]

  • Page 27

    27 9. Lif t cutterhead strai ght up from bas e. 10. Rem ove pull ey and both beari ng housings. I M PO RT AN T : T he beari ngs are pres s fi tted; if they need r eplacem ent , this shoul d be done by qualif ied servi ce personnel onl y. To r e-install cutt erhead, r e v erse the abov e procedur e. Bef ore re-i ns talli ng, m ake sure the m achine&[...]

  • Page 28

    28 T roubles hoot ing – Mechan ica l a nd Elect rica l Problems Trou ble Proba b le Ca use Re me dy No inc o mi ng pow er. Verif y unit is connect ed to power, on-but ton is pushed i n co m p l etely, and stop- button is disengaged. Ov erload aut o m a tic r es et has no t re s et. W hen jointer ov e rl oads on the ci rcuit breaker built int o th[...]

  • Page 29

    29 Trou ble Proba b le Ca use Re me dy Loose el ectric a l c onnections. Inspect all mot or leads f or tight nes s. Look f or any signs of electri ca l arcing which would indi cate loose connecti ons or ci rcuit o v erl oad. Machi ne will not s tar t/res tart o r repeatedl y t r i ps ci rcuit breaker or bl o ws f u ses. On/o ff sw itch f a ilure . [...]

  • Page 30

    30 T roubleshoot ing – O pera ting Proble m s Trou ble Proba b le Ca use Re me dy Fi n i s hed stock i s concav e on back end. Knif e i s higher t han outf eed tabl e. Raise outf eed tabl e un til it a li gns w it h ti p o f k n if e . See pages 18-19. Fi n i s hed stock i s concav e on front end. Outf eed tabl e i s hi gher t han knif e. Lower o[...]

  • Page 31

    31 Replacem ent Parts Replac ement part s are listed on t he f o llowing page s. To order part s or reach our ser v i ce departm en t, ca ll 1-800-274- 6848, M onday through Fr iday ( s ee our websit e f or business hours, www.powerm ati c .c o m). Havi ng the Model Num ber and Seri al Num ber of your mac h i ne av ailable when y ou call w ill a l [...]

  • Page 32

    32 49............. TS- 081B012 .............Phi llips Pan H ead Screw .....................................#8 -32 x 1/4 ” .................. 1 50............. 6296056 ...................Bolt ........................................................................................................ 1 51............. 6296057 ...................Belt Gu[...]

  • Page 33

    33 Base A ssembly (60C and 60HH)[...]

  • Page 34

    34 Par ts List: Fen ce A ssembly (60C an d 60H H) Ind ex No. P art No. Descrip tion Siz e Qty ................. PJ 882-FA .................Fence As se mbly ( Ind e x #1 thr u 4 9). ......................................................... 1............... PJ 882-101 ...............H and W heel .......................................................[...]

  • Page 35

    35 Fence A ssembly (60C an d 60HH)[...]

  • Page 36

    36 Par ts List: S traight Cu tterhead A ssembly (60C only) Ind ex No. P art No. Descrip tion Siz e Qty ................. 60 B-3 00 ...................Cu tter head Assembl y (Index # 1 thru 5, and 10 thr u 13) ......................... 1 1............... 6296046 ...................Kn ife...............................................................[...]

  • Page 37

    37 Par ts List: Helical Cutter head A ssembly (60HH only ) Ind ex No. P art No. Descrip tion Siz e Qty ................. 60 HH -C A .................Cu tter head As sembl y (Index #1 t hru 8) .................................................. 1 1............... TS- 0267021 .............Socke t Set Scre w ............................................[...]

  • Page 38

    38 Par ts List: S tand A ssembly (60C and 60HH ) Ind ex No. P art No. Descrip tion Siz e Qty ................. 2365025 ...................6 0C /60 HH St and Ass em bl y (Index #1 t hru 51) ....2H P, 1 Ph, 230V .......... 1 ................. 2365026 ...................6 0C /60 HH St and Ass em bl y (Index #1 t hru 51) ....3H P, 3 Ph, 230/ 460V . .. [...]

  • Page 39

    39 39............. 60 C-4 39 ...................Stra in Relie f ........................................................1 Ph ............................ 3 ................. 60 C- 439A ................Stra in Re lie f ........................................................3P h ............................ 3 40............. 60 B-4 40 ..............[...]

  • Page 40

    40 El ectrical Connections – Sing le Phase, 230 Volt[...]

  • Page 41

    41 El ectrical Connections – 3 Phase, 230 Vol t[...]

  • Page 42

    42 El ectrical Connections – 3 Phase, 460 Vol t[...]

  • Page 43

    43[...]

  • Page 44

    44 WM H T ool Grou p, I nc. 2420 Van tage D r ive Elgin, Il linois 60 124 Phone : 800-274-6848 ww w .powe rmatic .co m www.wm htoolgr oup.com[...]