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Powermatic DDS-225 manual

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Table of contents for the manual

  • Page 1

    Oper ati ng I nstr u c tio ns a nd P ar ts Ma nual Du al Dru m S an d er M ode l s DDS-2 25 a nd DDS -2 3 7 (m odel DDS - 225) WALT ER MEIER (M anuf act ur ing) In c. 427 N ew Sa n f ord Road LaVerg n e, Tennessee 37086 Part No. M - 0460278 Ph . : 800- 274-6848 Re v isi o n H 1 11/ 2012 w w w .pow e rmatic. com Copyrig h t © 2012 W al t er M eier [...]

  • Page 2

    2 W ar r a nt y and Se r vi c e Wal t er M eier ( M anuf act ur ing) I nc., w arr ant s e v ery pr oduct i t sell s. I f one of our tools needs ser v ice or repair, one of our Aut horiz ed Se rv ice Center s lo cat ed t hroughout t he U nited S t at es can g iv e y ou qui ck se rv ice. I n m ost cases, any o f t hese Wal t er M ei er Aut hor iz ed [...]

  • Page 3

    3 T a bl e of Cont e nt s Wa rran ty a n d S erv i ce..........................................................................................................................2 T a bl e o f C on ten ts ...............................................................................................................................3 Wa rn in g s ......[...]

  • Page 4

    4 Warn i ngs 1. Read a n d under stan d t h e e n t i r e own er' s m a nu al bef ore at tempting assemb ly or oper ation . 2. Read an d unders tan d th e w arn i n gs post ed on t h e mac h i n e a n d i n t h is m a nu al. Fai l u r e to comply wit h all of th ese w arn i n gs m ay cau s e ser i o u s in j u r y. 3. Repl ace t h e w arn i n [...]

  • Page 5

    5 18 . KEEP T HE FLO O R ARO UND T H E M AC H I NE CLEA N a nd f re e of s c r ap m at e ria l, s a w d u s t , oil an d ot h er liq u i ds t o m in i mize t h e dan ger of trippi n g or sli ppi n g. Be su r e t h e c onv eyor table is fr ee of al l scr ap, f o r eign m ater ial a n d t ools befor e st ar tin g sa n di ng oper atio n s. 19. Keep vi[...]

  • Page 6

    6 Featu re s Fi gur e 1 Fi gur e 2 – Dust P or t Locat i ons[...]

  • Page 7

    7 S p eci f i ca t i o ns Model Num b er ................................................ D D S -2 2 5 ...................... D D S -23 7 ...................... D DS -2 37 S to ck Nu m b e r ................................................. 1791290 ....................... 1791320 ....................... 1791321 Ma i n Moto r .......................[...]

  • Page 8

    8 Un packing O pen t h e s hipping c rat e an d ch eck f or shippi ng dam age. R epor t an y dam age immed i at el y. Read t h e ow ner’s m a nual t h or o u g h ly for assem bl y, m ain te n an c e a n d s a fe ty i n str u cti o n s. Shipp ing Cont e nts Not e 1 : Som e part s ar e i n s i de a box i n t h e cabi n et. Not e 2 : M odel s DD S-2[...]

  • Page 9

    9 Ex p osed metal s u rf aces, su c h as th e s h af t s on t h e drums an d pr ess u re r oll ers, h a v e bee n gi v e n a prot ect iv e coat in g at th e f actor y . Th is sh o uld be re m o v ed w i th a s o ft cl oth m o i s te n e d wi th ke ro sen e. Do n ot u se acet on e, gasol in e, or lacqu er thi nn er f or t h is p u rpose. Do n ot u s[...]

  • Page 10

    10 p e r m a ne nt w i r i n g s y ste m ; o r to a s y stem h a v i n g an equip m e n t -gr oun d i n g c o n d u c tor . Mak e su r e th e v olt age of y ou r pow er su pply m at ches t h e spec if i cat i o n s o n t h e m ot or plate of th e m a c h i n e Ab r asi ve P ap er I n stall at i on Di sconn ect mach i ne fr o m power source. Proper [...]

  • Page 11

    11 drum. Co n ti nu e to w r ap th e abras i v e i n a clockw i se spiral f as h io n by rot ati n g t h e dr um w i t h you r left h an d an d g u id in g t h e st rip w ith y o ur r i g ht ha nd ( F i g . 1 1 ) . S uc c e s s i ve w i nd i n g s of th e strip sh o u ld be f lu s h w i t h previ o us w i n d i n gs w i t h o u t a n y ov er l ap. [...]

  • Page 12

    12 Pressu r e Ro l l ers Th e pr essu re r ol l er s (Fig. 15) m a i n t ai n t e n sio n u po n t h e w or kpiece as i t passes t h r ou g h t he m ac h i ne. T h e spr in g te n si o n of th e pr ess u re r ol l er s h as bee n f act ory set . I f a board ref u ses to pass t h ro u g h t h e m ac h i n e, or t h e f in is h ed s u r face of a boa[...]

  • Page 13

    13 4. I n ser t a t ool , su ch as a h ex w r en c h or scr ewdr iv er , t h r ou g h t h e h ole o n t op of t h e leadscrew ( Fi g 18) at t h at cor n er of th e table th at i s l owe st. 5. Tu r n t h e leadscrew clockw ise to r ai se t h e t abl e. 6. Wh e n t h e ad j u st m e n t is co mpl ete, i n s tal l the ch a i n ov er t h e f ou r spr [...]

  • Page 14

    14 Co n veyo r Bel t Co nv eyor belt t e n sio n a nd t r acki n g adj ust m e n ts m ay occas i o n al ly be n eces sary du ri n g br eak- in an d n or mal oper at i o n t o comp e n sat e for belt st ret ch i n g. Adju st the t en s io n of th e co nveyor belt by t u r n i n g t h e k n obs ( F ig. 20) cl ockw ise t o i n cr ease ten sio n , coun[...]

  • Page 15

    15 Pulle y A lig nm e nt Th e dr um a n d m ot or p u l l eys m ust be in l i n e s o t h at th e b e l ts a re str ai g h t. To ch ec k th i s: Pl ace a st raigh t edge, su c h as a metal ru ler, agai n st th e f l at si des of th e motor pu l l ey a n d a drum pull ey (Fig. 23). I f th e st raigh t edge does n ot li e f l u s h o n th e f l at si[...]

  • Page 16

    16 M ai nt e na nc e Not e: See also M aintenance Checkl is t on page 19. For bes t r esu lts , perfor m t h e f oll ow ing proced- u r es o n a r ou t i n e basis:  G reas e th e fou r l eadscr ews on t h e t able.  Lu bric at e t h e b u s h i ngs at each e n d of th e pres su r e roll er s. U s e a dry t ype lu br ica n t for t h is, s u c[...]

  • Page 17

    17 Edge Sa ndi ng W h e n ed g e sa nd i ng, t h e sa nd er w ill mi mic t h e opposite edge of th e st ock w h ic h is lyi n g on t h e conv eyor belt . Becau se of th is, it is im port an t f or t h e st ock edge t o h av e bee n r i pped at th e pr oper an g le t o t h e f ace be f ore t h e s an di n g proc ess. Wh e n edge san d i n g smal l s[...]

  • Page 18

    18 abras i ves may al so be clea ned by soak in g i n pai n t th i nn er or m i n er al spirit s for 20 m inu t es t o 1 h o u r , t h e n u si n g a br u s h t o remo v e a n y b uild- u p or bu r n s . Dry t h e abr asiv e st rips compl et el y bef ore r eu se. Extendin g A br as i ve Lif e . Abrasive li fe ca n a l so be in cr eased by remov i n[...]

  • Page 19

    19 Ma i n ten an ce Ch ecklist Not e: See also th e M aintenance section o n page 16.  W ork ar ea arou n d mac hi n e mar ked of f clearly.  No n - skid floor str ips i n ar ea w h er e operat or n or mally st an ds.  I n spec t en tir e m ac hi n e f or loose bolts, nu t s, scr ew s. Tigh t e n and replace as n ecessar y.  Clea n co n[...]

  • Page 20

    20 M ech an i cal & El ect ri cal P ro b l ems Proble m: M ac hi n e w ill n ot s t ar t , r esta r t, or r epeatedly trips circu it breaker or blow s f u ses Possible Ca use Solut ion 1. No in com in g pow er 2. O v er l oad a u t om at i c r eset ha s no t r e s e t 3. Sa n der tr ips fr equ en t ly 4. Bui ld i n g c i rc u it breaker t rips [...]

  • Page 21

    21 P ar t s – DDS -225 S an d er Dru m Ass emb l y – DDS - 2 25 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 25- 101A .........R ea r D rum ( seri a l no. 1009DDS2252795 and h i gher) .................................. 1 2 .............. DD S 2 25- 102A .........A b ra siv e F as ten e r-R i g h t ( seri a l no. 1009DDS2[...]

  • Page 22

    22 Dru m Ass emb l y – DDS - 2 25 Index N o. Part No. Descript ion Si ze Q t y 5 5 ............ T S- 1521021 ............S oc k et S et S cre w .............................................M4 x 6........................ 4 5 6 ............ DD S 2 25-1 5 6 ...........Ro l l Pin ............................................................ ∅ 2 x 8m[...]

  • Page 23

    23 Co n veyo r Ass emb l y – DDS- 2 25 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 225 -2 01 ...........T a b l e .................................................................................. ............... 1 2 .............. D DS 225 -2 02 ...........S uppor t B r acket, Le f t -F r on t .............................[...]

  • Page 24

    24 Co n veyo r Ass emb l y – DDS- 2 25 Index N o. Part No. Descript ion Si ze Q t y 5 6 ............ T S- 081C022 ............Sc rew .............................................................. #10-24 x 3/ 8 ............... 8 5 7 ............ DD S 2 37-2 6 0 ...........Bo ot ......................................................................[...]

  • Page 25

    25 M o tor & Cab i n et Assemb l y – DDS - 22 5 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 225 -3 01 ...........C ab in et ................................................................................ .............. 1 2 .............. D DS 225 -3 02 ...........S uppor t B r acket -Fr on t ...........................[...]

  • Page 26

    26 M o tor & Cab i n et Assemb l y – DDS - 22 5 Index N o. Part No. Descript ion Si ze Q t y 5 0 ............ DD S 2 25-3 5 0 ........... Label (Dr um Set ti n g Gau ge) ................................................................ 2 5 1 ............ T S- 1550061 ............F l at W a sh e r ...............................................[...]

  • Page 27

    27 M o tor & Cab i n et Assemb l y – DDS - 22 5[...]

  • Page 28

    28 G earb o x Asse mb l y – DDS- 22 5 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 25- 401A ........Gea rb o x Bo dy ( seri a l no. 0506DDS225584 and h i gher) .............................. 1 2 .............. TS - 0720071 ............L o ck Was h er ....................................................1 /4 ................[...]

  • Page 29

    29 G earb o x Asse mb l y – DDS- 22 5 Dru m[...]

  • Page 30

    30 P ar t s – DDS -237 S an d er Dru m Ass emb l y – DDS - 2 37 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 37- 101B .........R ea r D rum ( seri a l no. 1008DDS2370150 and h i gher .) ................................ 1 2 .............. DD S 2 25- 102A .........A b ra siv e F as ten e r-R i g h t ( seri a l no. 1008DDS2[...]

  • Page 31

    31 Dru m Ass emb l y – DDS - 2 37 Index N o. Part No. Descript ion Si ze Q t y 5 4 ............ D D S 237- 154B .........Fro n t D rum ( seri a l no. 1008DDS2370150 and hi gher ) ................................ 1 5 5 ............ T S- 1521041 ............S oc k et S et S cre w .............................................M4 x 10 ................[...]

  • Page 32

    32 Co n veyo r Ass emb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 237 -2 01 ...........T a b l e .................................................................................. ............... 1 2 .............. D DS 225 -2 02 ...........S uppor t B r acket, Le f t -F r on t .............................[...]

  • Page 33

    33 Co n veyo r Ass emb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 5 9 ............ DD S 2 37-2 5 9 ...........U pper B r acket .................................................................................... 4 6 0 ............ DD S 2 37-2 6 0 ...........Bo ot ..................................................................[...]

  • Page 34

    34 M o tor an d Cab inet Assemb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 237 -3 01 ...........C ab in et ................................................................................ .............. 1 2 .............. D DS 237 -3 02 ...........S uppor t B r acket -Fr on t ...............................[...]

  • Page 35

    35 M o tor an d Cab inet Assemb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 3 2 ............ T S- 0207021 ............S oc k et H ead C ap Sc rew ...................................1 /4 -2 0 x 1 /2 ................ 1 3 3 ............ T S- 0720071 ............L oc k Wa sh er ....................................................1 /4[...]

  • Page 36

    36 M o tor an d Cab inet Assemb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 8 5 ............ DD S 2 37-3 8 5 ...........Po w e rm ati c Logo ............................................................................... 1 8 6 ............ DD S 2 37-3 8 6 ...........I.D. Label ( n ot sh ow n ) ....................................[...]

  • Page 37

    37 G earb o x Asse mb l y – DDS- 23 7 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 25- 401A .........Ge ar bo x B od y .................................................................................... 1 2 .............. TS - 0720071 ............L o ck Was h er ....................................................1 /4 ...[...]

  • Page 38

    38 G earb o x Asse mb l y – DDS- 23 7[...]

  • Page 39

    39 O p ti o n al Accesso r ies Th e opt io nal access ories l i st ed bel ow are av ailable f or u se w i t h D DS -225 a n d DD S-237 Drum S a n ders. Read y- T o - Cu t Ab rasi ve S t ri p s Part No. Descript ion Norm a l U se 60-9036 ..... 36 Gri t Sa n dpaper ..........su rfac i n g rou g h -s awn boards , st ock an d gl u e r emo v a l 60-9060[...]

  • Page 40

    40 Wi ri ng D i a gr a ms DD S-225 Sander 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 G ROUN D GRE EN RED BL ACK BLAC K WH ITE GRE EN BL ACK RE D 98 96 95 9 7 250 VAC 15 0MFD 450V AC 3 0UF GR EEN B LACK RE D GR EEN B LACK RE D RE D B LACK GR EEN W HITE YELL OW S 6 R F RONT U B ACK BL ACK RED V 5 35 0VAC 10U F 64 51 BLACK RE[...]

  • Page 41

    41 DDS- 23 7 S an d er – 7. 5HP , 1Ph , 230V 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GR OUN D GRE EN WH ITE BLAC K BLA CK W HIT E GR EEN BLAC K WH ITE 98 96 95 97 250 VAC 250 MFD 4 50VA C 50 UF GREE N B LAC K WHIT E GREE N B LAC K WHIT E WHIT E B LAC K GREE N WHIT E Y ELLO W S 6 R F RON T U B ACK BL ACK RED V 5 35 0VA[...]

  • Page 42

    42 DDS- 23 7 S an d er – 10HP, 3Ph , 230V L IMITED SWITC H RED RE D RE D RED RED U 1 V1 W1 W5 V5 U5 U2 V2 W2 U W L2 L3 RED GREEN WHITE RED BLACK V W2 Y1 W U2 Z1 U V2 X1 U1 V1 W1 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GRO UND GREEN WHITE BLACK BLACK WHITE GREEN BLAC K WHITE 98 96 95 97 GR EEN BLA CK WHIT E GR EEN BL A[...]

  • Page 43

    43 DDS- 23 7 S an d er – 10HP, 3Ph , 460V 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO L IMI TED SWI TCH RED RE D RE D RE D RE D U1 V1 W1 W5 V5 U5 U2 V 2 W2 U W L2 L3 RE D GRE EN WH ITE RED B LAC K V V2 W1 W W2 U1 U U2 V1 Z1 X1 Y1 2 T1 4 T2 6 T3 A2 GRO UND GRE EN WH ITE BL ACK BL ACK WHI TE GRE EN BLA CK WH ITE 98 96 95 97 GR EEN B LACK WHI[...]

  • Page 44

    44 WALT ER MEIER (M anuf act ur ing) In c. 427 New Sanford Road LaV ergne, T ennessee 37086 Phone: 800-274-6848 ww w.p o we rm a ti c.c om ww w. wal te rm ei e r.c om[...]