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Powermatic DS20 manual

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Table of contents for the manual

  • Page 1

    Oper ati ng I nstr u c tio ns a nd P ar ts Ma nual 20-i n ch Di sc S an d er M odel DS 2 0 Th r ee P h ase m ode l sh own WALT ER MEIER (M anuf actur i ng) In c. 427 N ew Sa n f ord Road LaVerg n e, T N 37086 Part N o. M -0460226 Ph . : 800- 274-6848 Re v isi o n G 01/2010 w w w .pow e rmatic. com Copyrig h t © 2010 W al t er M eier ( Man u f actu[...]

  • Page 2

    2 W ar r a nt y and Se r vi c e Wal t er M ei er (M anuf acturing) Inc. , w arrants ev ery produ ct it se l l s. If one of ou r t oo l s n eeds serv i ce or repa ir, one of o ur Aut hori zed S e r v ic e Cent er s l o cat ed throughout the U ni ted S tat es can g ive y ou qui ck se rv i ce. I n m ost cases, any o f these Wal t er M ei er Aut hor i [...]

  • Page 3

    3 T a bl e of Cont e nt s Wa rran ty a n d S er v i ce..........................................................................................................................2 T a bl e o f C on ten ts ............................................................................................................. ..................3 Wa rn in g ......[...]

  • Page 4

    4 Warn i ng 1. Read a n d under stan d t h e e n t i r e own er’s ma nual bef ore at temptin g as se m bly or oper ation . 2. Read a n d under stan d t h e w ar n i n gs post ed o n t h e m ac h i n e a n d i n this m a nu al. Fa ilu re t o co mpl y w it h all of th ese w arn i n gs may cau s e ser io u s i n j u r y. 3. Repl ace t h e w arn i n [...]

  • Page 5

    5 21. Giv e y o u r w or k u n d i v ide d att en t io n . Looki n g aro un d, car ryin g o n a conv er sat i o n a n d “ h ors e-play” ar e careless a cts t h at ca n r esu l t i n serio u s i nju r y. 22. M ai n t ai n a ba la n ced st a n ce at al l ti m es so t h at yo u do n ot fall or lea n agai n s t t he di sc or oth er m o vi n g part [...]

  • Page 6

    6 Int r o duc t i on This m a nual i s pr o v ided by Walt er M ei er ( Man u f act u ri n g) I n c. , coveri n g t h e saf e operat i on a n d m ai n t e n a n c e pr ocedu r es for a Power m at i c M odel DS20 D isc Sa n der . Th is ma nu al co n t ai n s i n st r u ct io n s on i n s tal latio n , saf ety pr ecau t i o n s, ge n er al operat in [...]

  • Page 7

    7 I n stall at i o n T ools required f or assem b ly: 6m m h e x key (“A l l e n wren c h ”) Ex p osed m et al areas of t h e D isc Sa nder h a ve been f act ory c oated w ith a pro t ectan t . Th is sh o uld be re mo v ed w it h a sof t clot h da mpe n e d w i t h a clea n er /degr easer, or kerosen e. D o n ot u se gas o l i ne, acet on e or [...]

  • Page 8

    8 Du st Co l lect io n Th e use of a d u st collect i o n syst em w i t h t he Di sc Sa n der is str o n gl y recomme n d ed. I t w il l m ai n t ai n s hop clea nliness , an d h e lp pre v e n t possible h ea lth h a zards ca u sed by w ood du st . Mak e su r e th e capac ity of t h e d u st col lector is suitable f or t h is si z e mac hi n e. M [...]

  • Page 9

    9 Th e t h r ee p h ase Ba n d Saw m a y be co nv ert ed t o 460 volt oper atio n . Re- co nn ect the mot or lea ds accor din g t o th e d iagram in si de th e motor j un ct io n bo x . ( S imilar diagra ms m ay be f o un d at t h e back of this m a nu al; h ow e v er , di agrams o n t h e m ac hi n e it sel f sh o uld t ake preceden c e. ) I t is [...]

  • Page 10

    10 Ad j u stm en ts T abl e M o vemen t Th e w or k t abl e (A, Fig u r e 5) ca n be t il t ed 3 0 degrees for wa r d an d 45 degrees backw ard. 1. Loose n the h a n d le (B, Fi g u re 5) a n d r ot ate t h e h a n dw h eel (C, Fi g u re 5) clockw i se t o t i lt t abl e backw ard, an d c oun ter clockw ise to t i lt t abl e f orw ard. Th e poi n t[...]

  • Page 11

    11 M i t er Gaug e Th e m iter gau ge is eq uipped wit h i n d i v id ual l y adj u st able in de x s tops at 90 degrees a n d 4 5 degrees righ t a n d le ft. T h e in dex sto ps can b e adj u st ed by loose ni n g t h e h e x nu t (G , Fig u re 8) an d t u r nin g t h e scr ew (H , Fi g u re 8) . C h eck t h e acc u r acy of t h e 90- degree st op[...]

  • Page 12

    12 F orw ard -Rever se Th e t h r ee p h ase mode l of t h e DS20 has a Forw ar d-Rev er se sw itch ( Fi g u r e 11). Wh e n c h an gin g di re c ti on wi t h t h e F o r wa rd - R ev e rs e sw itch , tu rn t h e le v er to t h e O FF positio n and al lo w th e d isc to com e to a com p l ete st op. (U se t h e brak e for imm ed iate s top) . The n[...]

  • Page 13

    13 T r oubl e s hoot i ng T rouble Probabl e Cause Rem e dy M ac h i ne w ill n ot star t / rest ar t o r repeat edly tr ips circuit breaker s or bl ow s fu ses. Mac h i ne n ot co nn ect ed t o pow er sou rc e. Verify m ac h i n e is co nn ect ed to pow er . F u se b l own , or ci rcu i t break er t ripped. Repl ace f u se, or r eset circu it br e[...]

  • Page 14

    14 T rouble Probabl e Cause Rem e dy Mac h i ne vibrat es ex cess i v ely. Sa n der base n ot l e v el wit h f l oor. Shim if n ecessary. Not secu r ed to t h e f loor. U s e lag scr ews t h r ou g h h oles i n base t o secu re m ac h i ne to t h e f loor. I m pr oper motor m oun t i ng. C h eck and adj u st m o un t i n g. Sa n di n g marks on w o[...]

  • Page 15

    15 Part s Li st : DS 20 Di sc San d er Index N o. Part No . Descript ion Si ze Q ty 1 .............. 6295560 ..................B a se .................................................................................................. 1 2 .............. 6295561 ..................C olu mn ...............................................................[...]

  • Page 16

    16 Index N o. Part No . Descript ion Si ze Q ty 5 5 ............ 6295615 ..................Ph ill i p H e a d S cre w......................................1/4 "-2 0 x 1/2 " .................... 4 5 6 ............ 6295616 ..................Sp rin g P in ..................................................5 x 20 mm ......................... 5[...]

  • Page 17

    17 Ex ploded V iew: DS 2 0 Dis c S a nde r[...]

  • Page 18

    18 Part s Li st : B rak e Ass emb ly Index N o. Part No . Descript ion Si ze Q ty ................ D S 2 0- 20 0 ................B ra ke As sem bl y (in c lu d e s in dex # 1 th rough 1 2 ) ...................................... 1 .............. D S 20 -2 0 1 ................Bra ke P a d .............................................................[...]

  • Page 19

    19 El e ct ri cal C onne ct i ons[...]