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Powermatic pm1000 manual

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Table of contents for the manual

  • Page 1

    Opera ting Instructions and Parts M anual 10-inch Cab inet Sa w Model P M100 0     Pow ermatic 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-1791000 Ph.: 800-274-6848 Revi s i on A 3 05/2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .pdf document is bookmarked[...]

  • Page 2

     2 1.0 Warra nty and Service Powe r m atic war rants e very product it se lls against m anufactu rers’ de f ects. If one of ou r too ls ne e ds se rvi ce o r re pair, please cont a ct Te chnical Service by calling 1- 800-274-6846, 8AM to 5PM CST , Mo nday through F riday. W arranty Pe ri od The ge neral warranty lasts for the t im e period spe[...]

  • Page 3

     3 2.0 Table of cont ents S e c t i o n P a g e 1.0 Warranty and Service ............................................................................................................................... ...... 2  2.0 Table of contents ...............................................................................................................[...]

  • Page 4

    3.0 Saf ety war nings 1. Read and understand the entire own er’ s manu al bef ore attemptin g assembly or operation. 2. Read and understand the warnings posted o n the machin e a nd in this manu a l . Fai lu re to comply with all of thes e warnin g s m ay ca us e ser io u s inj ur y. 3. Replace th e warning labels i f th e y become obscured or re[...]

  • Page 5

    5   25. Maintain tools with care. Keep blade sharp a n d clean for the bes t and saf es t perf ormance. Follow in str u c ti ons for lu bricating and c h a nging acces sories. 26. Ch eck the saw blade for crack s or missing teeth. Do n ot use a cracked or dull bl ade or one with mi s s in g teet h or improper set. Make sure the blade is secur[...]

  • Page 6

    6   Familiarize yourself w i th t h e fol l owin g saf ety notices used in this m anu al: This m ean s that if prec auti ons are not h eeded, i t may result i n m inor injury a n d/or po ssible mac h i n e dam age. This means that i f precautions are not h eeded, it m ay result in serious inj ury or possibl y ev en death. 4.0 A bout this m an[...]

  • Page 7

    7   5.0 Glossar y A rbor: Metal sh af t th at conn ects t h e drive mec h anism to the blade. Bev el Edge Cu t: Tilt of the saw arbor and blade between 0° and 45° to perf orm an angled cutting operation. Blade Guard: Mech a nis m m ounted over the saw blade to prevent accidental con tact with the c u tt ing edge. Cr osscu t: Sawing operatio[...]

  • Page 8

     8 6.0 Speci f i cations M ode l nu mbe r .................................................................................................................. ........................... PM 1000 Stock nu m bers: Saw un it on ly , w itho ut Acc u-Fe nce or ra il sys te m ..............................................................................[...]

  • Page 9

     9 Dust co llect ion : D u s t p o r t out s id e d ia me te r ................................................................................................... ............. 4 " (10 0 mm) Min imu m e x trac tio n vo lu m e re quire d ......................................................................................... 350 c fm (18 cm[...]

  • Page 10

     10 7.0 Setup and assembl y 7.1 Sh ipping con t en ts 7.1.1 Carton c ontents (F i gur e 1) 1 Cabin et saw 1 Guard assembly (A ) 1 Miter gauge (B) 1 Anti-kickback paw l assembly (C) 1 Riving knife (D ) 1 Arbor w ren ch (E ) 2 St orage h ook s (F ) 1 Pu sh stick (G) 2 Knobs (H) 2 Handl es (I) 2 Han dwh eels (J) 1 Motor Cover (K) 1 Ex tens i on win[...]

  • Page 11

     11 1. Remov e scr ews h oldin g saw t o palle t, by unscrewin g them f ro m u n derneath pallet. 2. Caref u lly s li de s aw from pal let onto floor. The cabinet saw should be placed in an area wit h a sturdy level f loor, good ventilat i on and suff icient lightin g. Lea v e e nough space around the machine for mou n ti n g ex t en si on wi n [...]

  • Page 12

     12 1. S h if t ex te nsion win g s o it is s li ghtly above saw table su rfac e. 2. Begin b y tig h teni n g t he three screws (17mm wrench) under t h e exte nsion wing t hat secure i t to sa w ta bl e. Ti gh ten th es e ju s t en ou gh t o h ol d win g in pl ace bu t l oos e en ou gh t o ch an g e w ing he ig ht b y t a pp i ng o n it. 3. Lay [...]

  • Page 13

     13 Figure 9 NOTE : I f w h i l e lowering blade, the points on the anti-kickback paw l s tend to catch in the seam between tabl e and table in sert, slight l y raise that area of tabl e insert above main table su rfac e. 7.12 In stalling and rem ovin g blade A blade is not provided with the PM1000. Us e care when working wi th or around sharp s[...]

  • Page 14

     14 6. Ri ving knife must be paral lel to s aw blade. See section 9.6 f or i nspection and adj u stments. NO TE : A low -p rof ile ri vi ng kn if e is a lso p ro vid ed , f o r m ak ing no n- t hr o ug h c ut s o n t he ta b le saw . 7.14 A nti-kickba ck pawls Refer to Figure 12. 1. Ins ta ll ins ert p late in to tab le. 2. Pos iti on an ti- ki [...]

  • Page 15

     15 2. Groun de d, cor d-connected tools i ntended for u se on a s u pply circ u it having a nom in al r ating less th an 150 vo lts: This tool is intended for us e on a circuit that h a s a n ou t let th at looks li ke t he one illus tra ted in A, Figu re 13. An adapter, shown i n B an d C , may be used to connect this plug to a 2-po l e recept[...]

  • Page 16

     16 Do not r ely t hat no li g ht means n o power to the mach i ne. A lways ch eck for power fir st. Failu r e to com ply may cause s e ri o u s in ju ry. To s tart saw, p ull red button. Push it back i n to stop saw . The switch has a safety key (Figure 15). S li de k ey out an d store in a safe place, to preven t unauthorized start in g of saw[...]

  • Page 17

     17 9.4.3 Exte nsion plate The extension plate (D, F igure 17) ca n be adjusted by sliding to the right or lef t or removed en t irely. To adj u st, loosen two lock h andle s (E), slide the extensi on plate and retighten l ock h a ndl e s. Make su re end of ex tension plate is not i n blade pat h . NOTE : Th e lock handles (E) are adj ustable. P[...]

  • Page 18

     18 Figure 21 9.5.2 Tilt s top 4 5 ° Repeat steps 1 t h ro u g h 4 abo ve for 45° settin g, as shown in Fig u re 22. Loo s e n nut (B 1 ) w ith 11m m wrench, and turn set screw (B 2 ) wit h a he x ke y t he n eeded amoun t. Reti ghten nut (B 1 ). Figure 22 9.6 Rivin g knife alignmen t 9.6.1 L a te r a l a lig n men t The saw blade an d r iving[...]

  • Page 19

     19 9.6.2 B lad e pro xi mi ty ali gnment The gap between s aw blade and riv in g knife m us t be between 3 and 8mm (Fi gure 26). Figure 26 I f adj us tm ent i s needed, note w hether the blade to knife gap needs to be increased or decrea s ed. Then adjust as follows: Refer to Figure 25. 1. R emove blade gu ard, paw l, table insert and rivin g k[...]

  • Page 20

     20 3. Press dow n o n m otor whil e retig h te nin g screw (C). If belt sh ows signs of wear, frayin g, cracks, etc. it should be replaced, as follows. 9.8.2 B el t rep l acem ent Refer to Figure 29. 1. Lower trunnion completely. 2. Loosen screw (C) wit h 17mm w ren c h . 3. S li g htly loo s e n nut (D) wit h 1-1/4” (or adj u stable) wrench.[...]

  • Page 21

     21 acci dents. Nev er use a crack ed sa w bl ade. The use of a sharp, wel l maint a i ned, and corr ect cut ting tool for t he operati on wil l help av oid injuri es.  Support the work properl y and hol d it fi rmly against gauge or f ence. Us e a push s ti ck or push bl ock when ri pping shor t, narr ow (6" widt h or l ess), or thi n w[...]

  • Page 22

     22 Figure 33 Figure 34 W hen ripp ing lo ng boards, use a support at front of table (C, Figure 34), su c h a s a roller s tand, and a support or "tailman" at the rear (D). Never use the rip f en c e beyond the po int wh ere t he carriage is f l ush wit h t he end of the rails. Have th e blade e x te n d abo u t 1/8" abo ve the to[...]

  • Page 23

     23 Length s to ps should n ot be used on the free end of the workpi ece in the cutoff area. Do not crosscut workp ieces s h orte r t h a n 6". Before starting a cut, be sure the miter gauge i s securely clamped at the des ired angle. Hold the workpiece f i rmly agains t the table an d back agains t the miter gauge. A lways use t h e saw g [...]

  • Page 24

     24 Figure 41 The process of c u tti n g 1/8" to 13/16" grooves in workpieces is accomplished by the use of a stacked dado blade set or an adj ustable type blade moun ted o n the saw arbor. By us in g var i ous com bi n ations of stacked dado blades, or proper ly setting th e d ial on an adjustable bl ade, an acc urate width dado c an [...]

  • Page 25

     25 Push sti c k and push block The use of a push block or p ush stick provide s a n added level of saf ety for the operator. A push s t i ck is included wit h your table saw, but yo u m ay wish to make others per sonali zed f or di fferent cutting procedures. The tem plates in Figures 44 a nd 45 off er con struct i on details. Figure 44 – Pus[...]

  • Page 26

     26 12.0 Maintena nce A lways disco nn ect power to th e ma ch in e be fo re pe rformi n g mai nt e n a n ce . Failu re to do t h is may r esu lt i n serio u s personal i n j ury. 12.1 Cleanin g Note : The following maintenance schedule assumes th e saw is being used every da y . Daily: • Wip e  do w n  the  tab le  surf ac e  a[...]

  • Page 27

     27 13.0 Optional accessories These accessor y item s (purc h a sed separate ly ) ca n e nh a n ce t h e functi onal i t y of y o u r tab l e s aw. Co n tact y o ur dealer to order, or call Powerm atic at th e p hone number on the cover. Figure 46 # 708097 – Dado Insert Figure 47 # 708119 – Univ ersal Mobile Base, adj u stab l e up to 36” [...]

  • Page 28

     28 14.0 Troublesho oting the P M 1000 Cabinet Sa w Table 2 Sym pto m Pr obable Cause Rem edy S aw will not st a rt . No in comi n g pow er. Check plug connecti on. Low vol tage. Check power line for proper vo l tage. Open circ u it in m otor or loose connecti on. Inspect all l ead c onn ec tions on motor for loose or open connections. Cord dam [...]

  • Page 29

     29 Sym pto m Pr obable Cause Rem edy Ex ce ssiv e vibra tion. Tilti n g or raising l ock knobs n ot tightened. Ti g hte n lo ck k nob s o n ha ndw he el s Machine not resting evenly on floor. Make sure floor is level; use shims beneat h c ab ine t if ne ed ed . Blade ou t of balance. Replace blade. Pulley l oose. Check motor pull e y and s pi n[...]

  • Page 30

     30 15.1.1 PM 1000 Table an d Cabin et Assem bly – E xploded View   32 31 31A(op tional ) 30 33 34 35 36 24 27 28 29 23 25 26 37 38 38 39 40 42 43 45 45 43 46 46 28 48 28 48 49 50 52 47 53 54 56 55 54 51 51 57 58 58 59 60 60 62 67 67 61 44 47 47 63 64 1 2 3 4 5 5 6 7 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 41 41 38-1 65 34 35 66[...]

  • Page 31

     31 15.1.2 PM 1000 Table an d Cabin et Assem bly – P arts List Ind ex No Part No Descrip t ion Siz e Qty 1 ................ 1791789 .................... Mite r Gau ge Ass embly (ind ex #2 thru 22) ............... ...................... ................ 1 2 ................ PM2000-340.............. Ha ndl e .....................................[...]

  • Page 32

     32 Ind ex No. Part No . Descrip t ion Siz e Qty 59 .............. PM1000-059.............. Tilt A n g le Scal e ........................................................ ......... ............................. 1 60 .............. TS-1533032 .............. Pan Head Screw ...................................................... M5 x 10 ..... .......[...]

  • Page 33

     33 15.2.1 PM 1000 Mot or an d Tr unnio n A ssembly – E xploded View   101 102 104 105 106 108 106 107 109 110 111 111 118 113 114 105 112 116 115 120 124 125 126 128 129 109 128 129 109 131 132 132 130 130 128 130 133 134 136 135 109 137 138 139 139 140 141 140 142 143 144 145 146 147 148 148 149 150 150 151 152 154 149 146 155 156 157 [...]

  • Page 34

     34 15.2.2 PM 1000 Mot or an d Tr unnio n A ssembly – P arts List Ind ex No Part No Descrip t ion Siz e Qty 101 ............ PM1000-101.............. Ar bor Nut ................................................................. ........ .............................. 1 102 ............ PM1000-102.............. Arbor Colla r.....................[...]

  • Page 35

     35 Ind ex No. Part No . Descrip t ion Siz e Qty 151 ............ PM1000-151.............. Tilt ing Shaft .............................................................. ....... ............................... 1 152 ............ PM1000-152.............. Eccent ri c Bushing .................................................... ............. .......[...]

  • Page 36

     36 15.3.1 PM 1000 Bla de Guar d Assem b ly – Exploded Vie w 1 3 2 4 5 5 6 7 8 9 10 11 11 12 13 13 14 15 15 16 17 16 16 16 18 17 20 19 19 19 19 21 23 22 24 7 25 26 17 17 27 1A 1B[...]

  • Page 37

     37 15.3.2 PM 1000 Bla de Guar d A ssembly – Par ts List Ind ex No Part No Descrip t ion Siz e Qty 1 ................ PM1000-301.............. Ri ving Knife.............................................................. ....... ............................... 1 1A .............. PM1000-301A ........... Low P ro f il e Ri vin g Knife ...........[...]

  • Page 38

     38 16.0 Electri cal Connections for P M 1000 ELEC TRI C AL SC H EMAT IC - 115 V 70uf / 250 VAC 3 0 0M F D / 1 2 5 V A C ELEC TRIC AL S CHEMATIC - 2 3 0V 70uf / 250 VAC 300MFD / 125 V AC ON/OFF S witch ON/OFF S witch[...]

  • Page 39

     39 This page intenti o nally left bl ank. [...]

  • Page 40

     40  427 New Sanf or d Road LaVergne, Tennessee 37086 Phone: 800- 274-6848 ww w .pow er matic.c o m [...]