Go to page of
A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Powermatic Single End Dovetailer DT45, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Powermatic Single End Dovetailer DT45 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Powermatic Single End Dovetailer DT45. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Powermatic Single End Dovetailer DT45 should contain:
- informations concerning technical data of Powermatic Single End Dovetailer DT45
- name of the manufacturer and a year of construction of the Powermatic Single End Dovetailer DT45 item
- rules of operation, control and maintenance of the Powermatic Single End Dovetailer DT45 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Powermatic Single End Dovetailer DT45 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Powermatic Single End Dovetailer DT45, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Powermatic service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Powermatic Single End Dovetailer DT45.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Powermatic Single End Dovetailer DT45 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
-
Page 1
Opera ting Instructions and Parts M anual Single End Dovetailer Model DT 45 WM H TOO L GR OUP , Inc . 2420 Vantage Dr ive El g in, Illi nois 60124 Part No . M-1791304 Ph.: 800-274-6848 Revi s i on A1 11/07 www.powerm ati c .c o m Copyri ght © 2007 WM H Tool Group, Inc.[...]
-
Page 2
2 Warranty and Serv ice WMH Tool Group, Inc., warrants every product it sel ls . If one of our tool s needs service or r epair, one of our Authorized Servi ce Centers l ocated throughout the United St a tes can give you qui ck service. In m ost cases, any of these WMH Tool Group Authorized Service Cent ers can authorize warranty repair, as sist you[...]
-
Page 3
3 Ta ble o f Con tent s W arranty and Servic e .............................................................................................................................. 2 W a rning ................................................................................................................................................... 4 Int roduction [...]
-
Page 4
4 W a rning 1. Read and under s tand t he enti re owner’s m anual bef ore att e m pting ass em bly or operati on. 2. Read and understand the warni ngs post ed on the m ac hi ne and in thi s m anual. Fail ure to co m ply with all of these warning s may cause seriou s i njury. 3. Replac e the warning l abe l s if t hey become obscured or remov ed. [...]
-
Page 5
5 21. Giv e your w ork undiv ided att ent i on. Looking around, carrying on a conversati on and “horse -pl ay” are careles s acts th at can res ult in se rious injury. 22. Mai ntain a balanc ed s tanc e at al l tim es s o t hat you do not f all or lean agai ns t t he cutt er or other m o v ing parts. Do not overr each or us e ex cess iv e force[...]
-
Page 6
6 Introduct ion Thi s m anual i s provi ded by WMH T oo l Group, I nc. , c o v eri ng the safe oper ation and mai ntenance procedur es f or a Model DT 45 Si ng l e End Dovet a iler . Th i s m anual contains instr ucti ons on install ation, safet y precaut ions, gener al operat ing pr ocedure s , m aintenanc e instruc ti ons and part s breakdo wn. T[...]
-
Page 7
7 Features o f the DT45 Dovetail er Ter m in ol og y Bel ow are the t erms used in this manual to identif y types of c u ts and m eas urem ents.[...]
-
Page 8
8 Unpacki ng Open shi pping cont ainer and c heck for s hi pping dam age. Report any dam age immedi a t ely to your di stri butor and s hi pping agent . Do not discar d any shippi ng m aterial until the dov etailer is assem bled and r unn i ng properl y. Rem o v e the box from inside t he cabi net. Com pare the cont ents of your cont ainer wit h th[...]
-
Page 9
9 Instal lation & A ssem bl y Too ls requi re d for assembl y f orklift or hoi s t wit h straps/sli ngs 11mm wrench (pr o v ided) [NOT E: A so cke t s et w ith ra tche t w rench may speed assem bly ] 4 and 5mm hex w renches (prov ided) knif e or w ir e cutter 1. Rem o v e the four s crews and fl at washers holdi ng the machi ne to t he pa llet [...]
-
Page 10
10 3. Ti ghten the four socket head c ap s crews. I nstallin g Switch 1. Rem o v e any protectiv e w rappi ng from t he sw itch. 2. Rem o v e the two socket head cap scre ws f r om t hei r h ol e s on t h e l ef t si d e of t he f r am e with a 5mm he x wrench. S ee Figure 4. 3. Pl ace the f lange of t he sw it ch box o v er t he holes, and r e-ins[...]
-
Page 11
11 Groun d in g Instru ctio n s Elect rical co nnecti ons must be mad e by a q ualifi e d el ectrici an in comp liance wi th all rel evant codes. Th is machi ne must be p r op erly grou nded to h e lp preven t electri cal sh ock and po ssible f atal in jury. Thi s mac h i ne m ust be grounded. I n t he ev ent of a m a lf unction or breakdown, grou [...]
-
Page 12
12 The t e m porary adapt er should onl y be used unti l a properl y grounded out let can be install ed by a qualif ied el ectri cian. Th is adapter i s no t appl icable in C ana da . The gr een colored ri gid ear, l ug, or tab, ex tendi ng f r o m t he adapter, m ust be connected t o a per manent ground s uch as a properl y grounded outl et box, a[...]
-
Page 13
13 A d justmen ts Disco nnect mach i ne f rom pow er source b efore making adj ustments. Fai lure to compl y may cause seriou s in jury. Lower Wor k Supp ort Inside t he cabi net i s a lower w ork support (F igure 13) whi ch is used to support work pi eces in t he v ertic a l positi on. To m o v e this s upport up or do w n, l oosen the l ocki ng h[...]
-
Page 14
14 Template Bar The f our-sided t e m plate bar, s hown in F igur e 16, will allow you to c reate “half-bli nd” dovet a i ls, where the dov etail s are vi s ibl e on onl y one side of t he joi nt. It w ill creat e dov e tail s in one of f our diff erent “pit ches” or center li nes . T he a v ailabl e pit ches are 1”, 1- 1/2”, 2” and 2[...]
-
Page 15
15 3. Cont inue t o check t he spacing by sli ding t he headstoc k acros s , unt il the dov e tail cut s will be distr ibut ed e v enly ac ross the wi dth of the workpiec e. NOT E: Thi s i s an approx im ate m e thod of determining by eye where to plac e the workpiec e. A scal e in inc hes and mill imeter s is mount ed to the t ab le if you need m [...]
-
Page 16
16 Bu ffer P ads The pol yethyl ene buff er pads (sho w n i n Figur e 20) hav e slots thr ough which t hey are secured to t he f ences by screw s. These buf f er pads at tim es m ay need to be r e-positioned; f or ex a m p le, if a clam ping bar is adj us ted f or a diff erent thick nes s of workpiec e, the buf f er pad m ay need to be adj usted ou[...]
-
Page 17
17 T h ickness o f T en on Cu t To adj ust the t h ic kness of the tenon (m a l e) cuts, you w ill change t he depth of the t racer pi n (F igure 22). 1. Di sconnect m achi ne fr o m power source. 2. Loos en the l ocki ng handle on t op t he trac er pin (F igure 22) by turni ng it count er clockwis e. 3. Insert a 5.5m m hex w r ench int o the end o[...]
-
Page 18
18 Driv e Belt T en sion The t ight nes s of the belt t hat drives the spi ndle has been adj us ted at t he f ac tor y. Furt her adjustm ent m ay be necessary af t er the mac hine receiv es some use, as the b elt m ay stretc h sli ghtly during t he “breaking in” process. Bel t tensi on can be adj usted by a socket head cap scre w at the r ear o[...]
-
Page 19
19 IMPORTAN T : Ma ke s ure the workp iece has been cut square bef ore m aking dov e tail s. An out-of -square workpiec e w ill re su lt in poor do veta il jo ints . 1. Set t he appropri a te t e m p lat e size, fenc e positi ons, cl a m p ing bar thi ckness , and c utter depth f or y our parti cul ar job. Ref er t o “Adj ustments” sect ion sta[...]
-
Page 20
20 10. Insert t he LEFT SI DE p iec e and clam p it in v er ti cal positi on on the l ower work support and against t he f ence. (NOTE: T he bottom groov es on both piec es w ill be f ace up, but wil l now be oppo sit e the fenc es .) A ga in, m ake sure the edges are fl ush w i th t he LEF T SIDE ov erlappi ng the edge of the BACK. 11. Conti nue t[...]
-
Page 21
21 3. Plywood has a tende ncy t o chip out on ex pos ed edges. A back-up board shoul d be used as needed ( s ee Fi gure 29). M a intenanc e Be for e doin g ma inte nanc e on the machine, disco nnect it fro m th e electri cal su pply. Failu re to comply may cause seri ous inj ury. If the power cord i s worn, cut , or dam aged i n any way, hav e it r[...]
-
Page 22
22 T roubleshoot ing t he DT 45 Trou ble Proba b le Ca use Re me dy Machi ne not plugged i n . Verif y machine is connect ed to power. Fuse bl ow n, or ci rcuit breaker tri pped. Replac e f use, or reset cir cu it break er. Cord dam aged. Replac e cord. Ov erload aut o m a tic r es et has not reset. If the Dovet a il er o v erloads on the ci rcuit [...]
-
Page 23
23 Trou ble Proba b le Ca use Re me dy Machi ne will not s tar t/res tart o r repeatedl y t r i ps ci rcuit breaker s or bl o ws f u ses. (cont inued) On/o ff sw itch f a ilure . If th e on/o ff s w i tch is s us pec t, you ha v e two opti ons: Ha v e a qualifi ed e lec trician t est the switch f or f unc tion, or purchase a new on/off s witc h and[...]
-
Page 24
24 Par ts List: Base A ssembly Ind ex No. Part No. Descrip tion Siz e Qty 1............... DT4 5- 10 1.................W o rktab le .............................................................................................. 1 2............... DT4 5- 10 2.................Bas e Guide Ro d ...........................................................[...]
-
Page 25
25 Base A ssembly[...]
-
Page 26
26 Par ts List: Head stock A ssembly Ind ex No. Part No. Descrip tion Siz e Qty 1............... DT4 5- 20 1.................Spind le Ass embly ( Ind e x #2 thr u #10) .................................................... 1 2............... DT4 5- 20 2.................Spind le Be aring Ho us ing ......................................................[...]
-
Page 27
27 Headstock A ssembly[...]
-
Page 28
28 Par ts List: C abinet A ssembly Ind ex No. Part No. Descrip tion Siz e Qty 1............... DT4 5- 30 1.................Cab ine t.................................................................................................. 1 2............... DT4 5- 30 2.................Doo r ..................................................................[...]
-
Page 29
29 El ectrical Connections – 115 volt[...]
-
Page 30
30 El ectrical Connections – 230 volt[...]
-
Page 31
31[...]
-
Page 32
32 WM H T ool Grou p, I nc. 2420 Van tage D r ive Elgin, Il linois 60 124 Phone : 800-274-6848 www.wm htoolgr oup.com[...]