Powerware 5075 kVA manual

www .powerwar e.com BPIII INST ALLA TION & OPERA TION M ANUAL Harsh Environment UPS 50–75 kV A[...]

ii Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 ------------------------------------------------------------------------ ------------------------------------------------------------------------ ---------------------------------- IMPORT ANT SAFETY INSTRUCTIONS Instructions Importantes[...]

iii Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 T able of Cont ents Intro duc tion 1 ........................................................ Using This Manual 3 ............................................ Conventio ns Used in This Manual 4 .............................. Safety [...]

iv Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Sec ti on II Ope rati on 37 .............................................. 7 Unders tanding UPS O perat ion 39 ........................... Lo oking Ins ide the UPS 40 ....................................... Normal Mode 41 ..............[...]

v Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 10 Ope ra ti ng th e UPS 63 .................................... Using t he Operat ing Contro ls 64 .................................. Ope rati on 66 ................................................... T o Pla ce the UPS in N ormal M [...]

vi Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Meter s Printout (Ctrl + M) 9 4 .................................. Syst em Informat ion P rintout (Ct rl + A) 94 ....................... Batter y T est Prin tout (Ctrl + B) 95 .............................. System C onfiguratio n 96 ...[...]

vii Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 List of F igures Figure 1. P owerwa re BPIII Harsh Enviro nment UP S Sys tem 2 ......... Figure 2. Cabinet as Shipped, with O uter Packaging a nd Pallet 10 ...... Figure 3. Removing Front and R ear Suppo rts 12 .....................[...]

viii Powerwar e BPI II Harsh E nvironm ent UPS 50- - 75 kV I nst allation and O perat ion 164291261 Rev . F 1 1 1503 Figure 25. System Met ers S creen (T ypical for Powerware BPI II HE 75 480/ 480V Un it) 55 ......... Figure 26. Load Amps Meters S creen 56 .............................. Figure 27. Event Histo ry Lo g Screen 57 .....................[...]

1 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Intro duction Powerware BPIII online po wer protectio n can be utilized to prevent los s of va luable electronic informatio n, minimize equipment downtime, and/o r minimize the adverse effect on equipment product ion due to unexpect e[...]

2 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 ENVIR ONMEN T AL CAB INET UPS CABINET Figu re 1. P owerw are BPIII Harsh Envi ronment UPS Sy stem[...]

3 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Using This Ma nual This ma nual descri bes the Pow erware B PIII HE UPS installati on, operation and routine maintena nce. The info rmation in this manual is divided into the s ections and chapt ers listed. In trodu ction The Intro du[...]

4 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 • Chap ter 13 - - Serial C ommu nic ations - - describes t he serial communications featur es of the UPS system. • Cha pter 14 - - Rem ote Notif ication - - contains inst ructions for using the rem ote notification featur e of the UP[...]

5 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Safe ty Considerations The UP S and Enviro nmental cabinets a re designed for indus trial applicat ions in harsh enviro nments. However , t he UPS system is a sophist icated power sys tem and should be handled with appropriate care, f[...]

6 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

7 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Section I Installation[...]

8 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

9 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Ge tting Started The H arsh Env ironme nt (HE) UPS system is shi pped as two sep arate cabinets (UPS C abinet and Environmental Cabinet). Each cabinet is shipped on a wood /foam and ste el pal let. Use a forkli ft or pall et jack to m[...]

10 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Environment Considera tions The UPS system m ust be instal led on a seale d concrete f loor . W ARNING : Insta llati on should be performe d by qual ified pe rsonne l. Inspecting and Unpacking Each Cabinet The first ta sk in preparing f[...]

11 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 2. Use a forklift o r other materia l handling equipment to move t he cabinets t o a convenient unpacking area. Insert the forklift j acks between the foam cushions on the bottom of the unit. CAUTION: DO NOT tilt cabinets more than 1[...]

12 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 FRONT SID E FOAM SUPPOR T SU PPORT 1 2 1 2 2 2 JACK ING BO L T FL OOR PROT ECT OR 1 2 DOOR CUSHION Figure 3 . Removing Front and Rear Sup po rts WA R N I NG : Cabi net may fall. Do not loosen h ardwar e att achi ng the s ide or fron t s[...]

13 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Installin g the Harsh Environm ent UPS System After the U PS s ystem is unpack ed and moved to t he final installatio n location, the UPS and Environmenta l Cabinets are rea dy to be jo ined. Once the cabinets are joined, internal an[...]

14 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 W ARNING : Insta llati on should be performe d by qual ified pe rsonne l. Note the fol lowing importan t inform ation whi le install ing the UPS: • Dimensio ns in this manual are provided in millimeters and inches. • Do no t tilt th[...]

15 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Ground ing Joined Cab inets Open the door of each cabinet. Locate the groun ding stud at the f ront/side of each frame. Remove the to p nut, lock washer , and flat washer from each stud (if attached, see Figures 5). 1. Lo cate the gr[...]

16 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Installing UPS Internal P ower an d Control W iring NOT E: The cab les used in ste ps 2 throu gh 12 are co iled insid e the En viron me nta l cabi net and are attach ed at th e factory to th e terminal s i nside th is cabi net. W iri ng[...]

17 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Installing UPS External W iring 1. Install rectifier , bypass, and battery i nput power wiring to termi nals in the Environmenta l cabinet. Refer to D rawings 164201261 - - - 1 and 164201261 - - - 4 in Appendix A of t his manual for [...]

18 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Completing the Installa tion Checklist The final s tep in inst alling the U PS s yste m is complet ing the fo llowing In sta llatio n Checklist . This checklist ensures t hat all hardware, cables, and other equipment have be en complet [...]

19 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Installati on Checkli st - All packing materia ls and rest raints ha ve been removed fro m each cabinet. - Each cabinet in the U PS s yst em is placed in it s inst alled loc atio n. - All cabinets are bo lted to gether . - A ground b[...]

20 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Notes[...]

21 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Installing a R emot e EPO C ontrol The Remo te EPO co ntrol a rrives as s hown in Figure 6. See D rawing 164201261 - - - 7 in Appendix A for enclos ure dimensions , si de views, and knockout p atterns. EMERGENCY O FF UNIN TER RUP TIB[...]

22 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 T a b l eB . R e m o t eE P O Remote EPO switch rating is 24 VDC. 1 Amp minimu m if suppli ed by us er . NOTE: Thi s switch must be a dedicated switch n ot tie d into a ny othe r circu its. 4. If ins talling mult iple Remo te EPO st ati[...]

23 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Installing a Remote Monitor P anel As an option, a R emote Monitor P anels (RMPs) can be i nstalled to monito r the o peration o f the U PS s ystem fro m virtually an y locatio n within the facility , up to 500 feet from the UPS . Fl[...]

24 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 WIRES MUST BE TWISTED FLUSH MOUNT SURFACE MO UNT (FOR HA NGING) Figu re 7. Rem ote Monit or Pan el (RMP)[...]

25 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Before inst alling an RMP , be sure yo u have prepared the U PS acco rding to t he instructio ns in Ch apter 2. To i n s t a l l a n R M P : 1. Securely mount the R MP(s). 2. Inst all wiring from the RM P using ½-in. conduit t hroug[...]

26 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 (ON CO MMUNICA TIONS PA N E L O F T H E U P S ) D B --- 9 C O N N E C T O R TB1 TB 2 Figu re 9. Wiri ng an RMP to the UPS 4. Connect RMP wiring to t he terminal block u sing terminatio ns sho wn in T able D . Ta b l e D . R M P W i r e [...]

27 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 5. T o check t he operation o f the RMP , ensure that t he UPS is supplying the load via inverter or bypass . I f the indicators o n the RMP show the appropriat e status , then it is o perating correctly . If the com munication s lin[...]

28 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

29 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Installing a R elay Interface Module The optio nal Relay Interface Module (RI M) uses relay contact clo sures to indicate the operat ing status and alarm condit ion of t he UPS s ystem. The module uses an R S422 serial int erface lin[...]

30 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Before inst alling an RMP , be sure yo u have prepared the U PS acco rding to t he instructio ns in Ch apter 2. To i n s t a l l a n R I M : 1. Securely mount t he RIM. 2. Inst all wiring from the R IM u sing ½-in. co nduit thro ugh th[...]

31 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 (ON CO MMUNICA TIONS PA N E L O F T H E U P S ) D B --- 9 C O N N E C T O R TB1 TB 2 Figu re 12. Wiri ng an RIM to the UPS[...]

32 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 4. Connect R IM wiring to the t erminal block using the terminatio ns shown in Ta b l e E . 5. Cont act your local field service o ffice for verificatio n and testing o f the RI M and its connections prio r to making connections with J1[...]

33 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Installing a Supervis ory Cont act Module The optio nal Supervisory C ontact Mo dule (SCM) as sho wn in Figure 13 provides cont acts for monitoring UPS s tatus. A maxim um of two monito ring accessor ies (RMP s, RIMs, or SCMs) can be[...]

34 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Before inst alling an RMP , be sure yo u have prepared the U PS acco rding to t he instructio ns in Ch apter 2. T o install a Supervi sory Contact Module: 1. Securely mount t he SCM. 2. Inst all wiring from the S CM us ing ½-in. co ndu[...]

35 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 (ON CO MMUNICA TIONS PA N E L O F T H E U P S ) D B --- 9 C O N N E C T O R TB1 TB 2 Figu re 15. Wiri ng an SCM to the UPS 4. Connect t he SCM wiring to the t erminal bl o ck using the terminatio ns sho wn in Ta b l e F . 5. Cont act[...]

36 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 SYSTEM NORMAL NO REDUNDANC Y ON GENERA TO R BY PA S S N O T AVA IL A B LE ON BA T TERY UPS ALARM ON BY PA S S SHUTDO WN IMMI NENT Note : Supervis ory contacts are rated at 2. 0 amps at 28 Vdc or 120 Vac and 0. 15 amp at 115 Vdc. Supe rv[...]

37 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Section II Operation[...]

38 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

39 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Understanding UPS Operat ion Y our U PS functio ns auto matically to supply AC electrical po wer to your critical l o ad. The UPS always operates in one of four modes: • In Normal mode, t he critical loa d is supplied by the invert[...]

40 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Looking Inside the UPS The Powerware BPIII HE is a c ontinuo us duty , so lid-state U PS t hat suppo rts the following equipment: pro cess contro l, data processing, and tele communi cations/PBX. The Pow erwar e BPIII HE mai ntains powe[...]

41 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Nor mal Mode In No rmal mode, utilit y AC po wer is s upplie d to the rect ifier . The rectifier supplies DC po wer to the invert er , which then supplies t he critical loa d with AC power . The rectifier also provides cha rging powe[...]

42 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Bypass Mode The UPS autom atically sw itches to Byp ass mode if i t detects an overl oad, load fault, o r internal failure. The bypass s ource supplies t he commercial AC power to the load thro ugh an internal switch and an internal tra[...]

43 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Battery M ode The UPS transfers to Battery m o de autom atically if a util ity power outage occurs, or if the util ity power d oes not conform to specifi ed param eters. In Battery m ode, the battery , through the DC t o DC vo ltage [...]

44 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Maintenance Bypass Mode The UPS can be manually switched to Maintenance Bypass mode allowing the UPS to be el ectric ally isolated from the c ritic al load. The by pass source s uppl ies the comm ercial A C power to the load throu gh an[...]

45 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Monitoring and Contro lling UPS Operation After you s tart the U PS, operator int ervention is unneces sary except fo r periodic checks of the UPS status . Manual operation is required only during routine mai ntenanc e or servic e. U[...]

46 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

47 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Controls and F eatures UPS Controls T h eU P Sh a st h r e ep r i m a r yc o n t r o la r e a sa sd escribed in t he following paragraphs. Cont rol P a nel The Con tro l Pa ne l on the front of the UPS ( see Figur e 22) contain s the[...]

48 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Emergenc y P ower Of f An EMERGENCY POWER OF F pushbutt on is provided for situa tions where you mu st imm ediate ly rem ove all pow er to your cri tical load . T he pushb utton is located on the Moni tor Pane l for qui ck access and i [...]

49 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Safe ty Considerations The UPS en closur es are desi gned f or industr ial or com puter r oom app licat ions, and cont ain safet y shields behind the do ors. However , the U PS is a so phisticated power sys tem and sho uld be handled[...]

50 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Symbols, Control s, and Indicators These symbo ls may a ppear on yo ur UPS sys tem or o n labels inside t he UP S. They are accepted by mos t internatio nal safety agents . Everyone in your organizatio n who works with yo ur UPS should [...]

51 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Using t he Monitor P anel Thi s chapte r descr ibes the Mon itor Pa nel and how to monit or and control UPS operat ion. The Monitor Panel is a bla ck rectangula r area on t he front o f the U PS (s ee Figure 23). UNINTERRUPTIBL E POW[...]

52 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 The Mon itor P anel contai ns: 1. A flat l iquid c rystal di splay (LCD) sc reen. 2. A hori zontal row of pu shbuttons. 3. A vertical colum n o f backlit status indicators. 4. Ar e d EMERG ENCY POWER OFF pus hbutto n. A quick reference [...]

53 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 D Th e cu rre nt ly se lect ed option is highlighted i n the menu box. Press the and pushbuttons to mov e the highlight up o r down. The data in the informatio n area ( G ) changes accordingly . E The menu ba r lists the titles o f t[...]

54 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Reading t he Status Indicat or s T h es i xl i g h t so nt h el e f ts i d eo ft h em o n i t o rp a n e la r e sta tus in dicat ors .T h e y a r e bac klit by col ored l ight em itting d iode ( LED) lam ps, and wor k in conjun ction wi[...]

55 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Using the Menu Options The UPS menus allow yo u to dis play data in the info rmatio n area t o help you monitor a nd control U PS o peration. The following menus and optio ns are available: • Meters D ispl ays UPS perfor mance mete[...]

56 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Sel ect Load Amp s fro m the Met ers menu to see a real-time bar graph of the o utput current of the U PS. The graph shows the current fo r each phase. Figu re 26 sh ows the Load Amps Me ters scre en. Uninterruptible Power System System[...]

57 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Sel ect Histor y from th e Event s menu to di splay th e Event Hi story Log. The Ev ent Histor y Log lists up to 40 0 system eve nts in chron ological order , with the m ost recent event listed last. The end of the log (the most rece[...]

58 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Sel ect Activ e from the Events menu to dis play a listing o f all system event s that are currently active. The mos t recent system event is listed first. As events clear , they a r er e m o v e df r o mt h eA c t i v eS y s t e mE v e[...]

59 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Sel ect Unit from the Statisti cs menu to d isplay a listi ng of statistics ab out UPS oper ation. Figu re 29 show s the Unit Statistic s screen. Uninterruptible Power System UPS System Normal Alarm: None Notice: None 04 MAY 1998 14:[...]

60 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Sel ect Mimi c from the Graphics menu to display a real-time graphical representatio n of the flo w of current thro ugh the UPS . Figu re 30 show s the Mim ic scree n. Uninterruptible Power System UPS System Normal Alarm: None Notice: N[...]

61 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Sel ect Ti m e from the Set up menu to display the Time Setup screen. The T ime Setup screen allows yo u to set t he internal timestamp of the UPS . The timestamp is used for lo gging events in the Event Hist ory Lo g. F igure 31 sho[...]

62 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Sel ect Por t 1 or Po r t 2 from the S etup menu to display o ne of the Port Setup screens. The Port Setup screens a llow you to specify set tings for the t wo serial communication po rts on t he UPS . Figure 32 shows the S etup Serial [...]

63 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Operating t he UPS This chapter des cribes how t o st art and st op the U PS and ho w to transfer th e system to mainten ance bypass. Figu re 33 shows the location of the oper ating control s. NOT E: Bef ore startin g the UPS, en sur[...]

64 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Using the O perating Controls Although the o perating contro ls appear easy t o use, you sho uld read these instructio ns and tho roughly understand ho w the cont rols work befo re attempting to use them. R efer to oneline drawing 16420[...]

65 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 • The ST ART s witch activates the po wer controls o n the Cont rol Panel. The ST ART s witch is cent er -biased (the k ey will rest o nly in the upright po sitio n). Its operatio n is similar t o that o f an aut omobile ignitio n [...]

66 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Oper ati on The fol lowin g sections descr ibe how to oper ate the control s to start, stop, or change th e operating m ode of the UPS. T o Place the UPS in Normal Mode : 1. Close BIB circuit breaker . 2. Close CB1 circuit breaker . 3. [...]

67 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 T o Start the UPS in Byp ass Mode : If the power proces sing unit (PPU) of the U PS is no t available and you need to energize your critical load right away , you can energize your critical load without the benefit of back up. T o tu[...]

68 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 T o C old Start the UPS from Battery (No AC Inpu t P ower) : T o s tart the U PS s ystem when co mmercial power is not available, perfo rm the following procedure: 1. Ensure the feeder break er is open (no input or bypass po wer availab[...]

69 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 12. Syst em is now o n line (Inverter input s upported by ba ttery) and will cont inue until the batt ery is depleted o r commercial input power ret urns. T h ef o l l o w i n gm e s s a g e sa p p e a ro nt h es c r e e n : Status: [...]

70 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Using the EMERG ENCY POWER OFF P us hbutton Emergency P o wer Off is init iated by the covered, red EMERGENCY POWER OF F pushbutto n on the Mo nitor Panel. This pus hbutton is pro tected by a clear plastic shiel d to prevent accid ental[...]

71 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Using F eat ures and Opt ions The m any stand ard featur es of your UPS prov ide consi stent, econo mical, and dependable po wer protection. In addition , you can add available options and accesso ries to enhance t he performance of [...]

72 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Summary A lar m Co ntact s T wo s umm ary alarm contacts are provided as a standard feature on the UPS. The alar m contac ts (one notic e and one al arm) are locate d insid e the UPS on the custo mer interface panel (see Figure 36). NOT[...]

73 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 R emote Monitor P anel As an opti on, you can in stall Rem ote Monitor P ane ls (RMP s) to moni tor the operatio n of t he UPS syst em from virtually any lo catio n within your facilit y , up to 500 feet from the UPS. Each RMP cont a[...]

74 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 The RMP co ntains a local horn and the fo llowing backlit status indicat ors: SYSTEM NORMAL The UPS is energiz ed (either with utility power or battery backup) and is supplyi ng condi tioned power to the critical lo ad. NO REDUNDA NCY T[...]

75 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 R elay Interfac e Module An optional Relay Interface Module (RIM) uses relay contact closures to indicate the operat ing status and alarm co ndition o f the U PS s ystem. A maxim um o f two moni toring acc essories ( R MP s, RIMs, or[...]

76 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Supe rvisory Contact Modu le An opti onal Sup ervisor y Contact Modu le (SCM) establi shes an inter face be tween the UPS manufacturer’ s equipment and the customer’s monito r . This interface all ows the customer to m onitor oper a[...]

77 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 R espon ding to System Events When the U PS syst em is running in Normal mode, it cont inually monitors itself and the inco ming utility power . In Battery o r Bypass mode s, the UPS may issue al arms to let y ou know exactly what ev[...]

78 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 System Event Messages When a s ystem event o ccurs, a mes sage is added to the Event His tory Lo g. A me ssage may also appe ar on the Moni tor Pa nel of the UPS. The Eve nt Histor y Log contains all sys tem event messa ges, whether o r[...]

79 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 RECTIF IER ALA RMS Rectifier Failure Rectifier D C O ver V olta ge Rect ifier DC U nder V olt age Inpu t Phase Rotation Over T emperature Over T emperature Warning T emperature Senso r Fail ure Rectifier C alibratio n Required Rectif[...]

80 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 ENVIRONMENT AL CA BINET ALARMS Convert er Offline Conver ter Fail ure Converter Fan Failure Convert er Fuse Blown Convert er Overtemp Conver ter Link OV Conver ter Link UV Conver ter Battery O V Conver ter Battery UV Convert er Overcurr[...]

81 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 RECTIF IER NOTICES Inpu t AC Over V oltag e Input A C U nde r V oltage Input O ver Frequency Input U nder Frequency P o w e rS u p p l yO v e rV o l t a g e Power Supply U nder V olta ge Input T rans ient DC V ol tage Low DC V ol tag[...]

82 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 MONITOR NOTICES Outp ut AC Ove r V ol tage Output AC Unde r V oltage Output O ver Frequency Output U nder Frequency T h r e eW i r eA C O v e rV o l t a g e T h r e eW i r eA CU n d e rV o l t a g e T h r e eW i r eU n d e rF r e q . Po[...]

83 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 CONVERTER NOTICES Convert er Shutdo wn Conver ter In Startup OK T o Close CB 2 C o n v e r t e rL o g i cP o w e rO K CONVE RTER S T A TUS ES Conver ter Norm al[...]

84 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

85 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Serial Communicat ions This chapter describes the serial communications feature of t h e P o w e r w a r e B P I I I H E U P S . O n e R S --- 2 3 2 / R S --- 4 8 5 seria l com mun icati on po rt a n d a n o p t i o n a l R S --- 2 3[...]

86 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Locating the Comm unications P anel The Communications Panel inside the UPS contains t wo serial communications port s, one DB - - - 9 and one op tional DB - - - 25. The por ts provi de a compu ter inte rface to a Remote Mon itor Pa nel[...]

87 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Connecting Equipm ent to a Serial P ort Y ou can co nnect a wide variety of t erminals, printe rs, and co mputers to ea ch port, and conf igure the UPS as the Data Communi cation Equi pment ( D CE). Set up the remote equipment using [...]

88 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 3 2 1 6 5 4 9 8 7 12 11 10 13 15 14 18 17 16 21 20 19 24 23 22 25 GND RS232 TX D RS232 RXD RS232 RTS RS232 CTS RS232 DSR RT N +12V NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED RS232 [...]

89 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Configuring the Serial P o rts Y ou mu st config ure the por t for comm unicati ons using th e LCD scre en and push buttons on the UPS Monitor Pan el. Sel ect Por t 1 or Po r t 2 (optio nal) from the Setup menu to dis play one of the[...]

90 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 T abl e 4 shows w hich opti ons are avai labl e for each p ort. The sections that follow descri be the confi guration setti ngs you can change . Ta b l e 4 . Options Available for Each Commu nicati on Port Por t 1 Por t 2 Opti ons X X T[...]

91 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Data/Stop The data s ize and sto p bits o f the equipment co nnected to t his port. These settings determine the number of bits trans mitted per ASCII charact er . The data size and s top bits yo u specify depend on t he configurat i[...]

92 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Te r m i n a l M o d e In this mo de, sys tem events are co ntinually logged through t he serial port to the device conn ected to the port. Port 2 operate s by defaul t in T ermin al mode. The printed l og entries contain a time and dat[...]

93 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Entire Log (Ctrl + P) This key sequence print s the entire Event His tory Lo g of the U PS at t he time the data is reques ted. The printout begins with the o ldest alarm entry in the queue and ends w ith the most rece nt. An y alarm[...]

94 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Meters P rintou t (Ctrl + M) This key sequence print s the current readings o f the UPS syst em meters. The Input area s hows the phas e-to-phase vo ltage, frequency , and phase current o f the incoming utility , followed by the kVA, kW[...]

95 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Battery T est P rintou t (Ctrl + B) This key s equence prints t he Battery T es t Lo g. The lo g consis ts o f a hist ory of t he last 30 b attery tests that w ere run and the results of those tests. Th e most recen t test wil l appe[...]

96 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 System Configu ration The Sy stem Confi gurati on mode al lows you to mod ify spe cial fu nctions in y our UPS . These functions include programming of building alarms, custo mizing building alarm messages, adj usting t he nominal outpu[...]

97 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Enabl e/Disable Def ault F unctio ns From this menu you may either enable the building alarm s fo r general functions or s p e c i a lf u n c t i o n ss u c ha sO nG e n e r a t o r ,G oT oB y p a s s ,a n dG oT oU P S . Y o um a y a[...]

98 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Customiz e Alarm Messages If C usto mize Alarm Mess ages is selected fro m the P rogram Building Alarm menu, you can sele ct a custo m m essage for a build ing alarm or disable a previ o usly enabled building alarm custom mess age. When[...]

99 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Adjus t Output V olt age If Adjus t Out put V oltage is s elected from the main menu, the fo llowing menu is displayed: Adjust Output V olt age Output Voltage Setup: 208 Output V oltage Range: 197 - - - 218 Enter Des ired Output V o [...]

100 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Battery T est Setup If Batter y T est Setup is selec ted from the m ain menu, the fol lowing menu is displayed: Batter y T est Setup 1. Setup One-ti me Delayed Batter y T est 2. Setup Monthly Batter y T est 3. Setup Quarterl y Battery [...]

101 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Modif y Low Battery Time This menu a llows yo u to modify th e low bat tery time wa rning. W hen s electe d, the follo wing menu will be displaye d: Modify Low B attery T ime Lo w Batt ery Time (Minut es): 004 Enter Ne w L ow Batter[...]

102 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

103 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Optio nal R emo te Notification NOT E: Th e optional RS - - - 232 seri al com munic ation port is requi red to use thi s feature. Remote Notif ication provi des the user wi th the option of re ceiving a larms and notice s at a remot[...]

104 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 R emote Notific ation F eatu res Remote Notificati on provides the UPS with the c apability to util ize a standard off-the-shelf PC modem as a telephone int erface. The features provided by this option a re as foll ows: • Call ou t t[...]

105 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Desc ription of Operation The Remot e Notificat ion opt ion performs t hree basic functio ns: Call Answer into T erminal mode, C all Out to a remote t erminal, and Housek eeping. Remote Notificati on also allows access to any func t[...]

106 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 • The UPS lo gs a succes sful notify to t he event log when the remote computer o r modem a nswers and lea ves a n even t mess age wit h the fo llo wing forma t. nnn<space>mmm<L F><C R> where: nnn = The telephon e n[...]

107 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Hardw are R equ irements The following hardware components are required to connect t he Remote Notifi cation function . • Modem: Basic external PC mo dem supporting the fo llowing A T commands. E0 - - - Do not echo characters in c[...]

108 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Configuring the Modem The modem must be configured by the us er before connecting to the UP S. In addition, the modem must be programmed with the Ca ll Out telephone numbers in order to o perate th e Remote N otificat ion opt ion. T o [...]

109 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Configuring t he Modem to Call a Remote Computer T o configure t he modem to call a remote co mputer , perform the following procedure: NOT E: Perfor m thi s pr ocedur e only after c ompleti ng “B asi c M odem C onfigur ation” s[...]

11 0 Power ware BP II I Hars h Environm ent UPS 50 - - 75 k V Ins tallat ion and Operat ion 164291261 Rev . F 1 1 1503 Configuring the Modem to Call a N umeric P a ger T o configure t he modem to call a numeric pager system, perform the following procedure. NOT E: Perfor m thi s pr ocedur e only after c ompleti ng “B asi c M odem C onfigur ation?[...]

111 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Conf iguring the Modem t o Answer Incoming Calls T o configure t he modem to ans wer incoming call s , perform the fo llowing procedure. NOT E: Callin g int o the UPS do es no t pre sen t any ty pe of se curit y risk. T here a re no[...]

11 2 Power ware BP II I Hars h Environm ent UPS 50 - - 75 k V Ins tallat ion and Operat ion 164291261 Rev . F 1 1 1503 UPS S etup C onfi gur ati on Connect t he modem to the UPS by connecting one end o f the serial cable to the opti onal UPS Por t 2 DB - - - 25F conn ector an d the other to the m odem ( ref er to Chapter 13, “S erial Communicatio[...]

11 3 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 User-Selected Events Insert a check at each alarm or notice in the appropriate Group 1 or Group 2 b lock to indi cate the config uration of y our UPS. INVERTER MES SAG ES - - ALARMS Group 1 Group 2 INVERTER MES SAG ES - - NOTICES G[...]

11 4 Power ware BP II I Hars h Environm ent UPS 50 - - 75 k V Ins tallat ion and Operat ion 164291261 Rev . F 1 1 1503 RECTIF IER MES SAG ES - - ALARMS Group 1 Group 2 RECTIF IER MES SAG ES - - NOTICES Group 1 Group 2 Inpu t Phase Rotation Batter y T est Fail ed Over T emperature DC V ol tag e Hig h Over T emperature Warn ing DC V ol tage Low Recti[...]

11 5 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 MONITOR MES SAG ES - - ALARMS Group 1 Group 2 MONITOR MES SAG ES - - NOTICES Group 1 Group 2 Batter y T est Fail ed Batter y Passed T est Batter y T est Fail ed Batter y T est Aborte d (loa d) Fan Fa il ur e Batter y T est Aborte d[...]

11 6 Power ware BP II I Hars h Environm ent UPS 50 - - 75 k V Ins tallat ion and Operat ion 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

11 7 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Maintaining the UPS System The components inside the U PS cabinet are s ecured to a sturdy met al frame th at is s upport ed by the U PS ma gnetics. This design allows autho rized service personnel to remove repairable components w[...]

11 8 Power ware BP II I Hars h Environm ent UPS 50 - - 75 k V Ins tallat ion and Operat ion 164291261 Rev . F 1 1 1503 P erforming P reventiv e Maintenance The UPS requires very little preventive maintenance. Ho wever , the UPS should be inspected periodically to verify t hat the unit is operating normally . Pe rform the follow ing chec ks D AIL Y [...]

11 9 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Maintena nce T raining A basi c training course, avail able from Powerw are, gives you a competent working knowledge of U PS operatio n and teaches you ho w to perform first level correct ive maintenance. F or mo re information abo[...]

120 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

121 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Product Specifications The following sectio ns detail the input , out put and envir o nme ntal specificati ons for the UPS system. System M odels Note s P owerw are BPIII HE 50 50 kVA, 40kW 50 Hz/60 Hz model s P owerw are BPIII HE 6[...]

122 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Sys tem Out put Rec tifi er/ Charge r Capaci ty 135% + 6 K w DC Fi lter ing Ripple v oltage l ess than 0. 5% peak to peak UPS Ou tput C apacity 100% current at 0.8 power factor Output V oltag e Regul ation 1% (10% to 100% load) Output [...]

123 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Env ironmental Specif ications Operating T emperature 0t o5 0 ˚ C without derati ng. However , operating at or near 50 ˚ C wil l adversely affect battery life (refer to yo ur battery specificati ons for more informati on). The rec[...]

124 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

A- - -1 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Appendix A - - - Customer Information The informatio n in this appendix will help you plan for and install your UPS s ystem. This appendix contains the following drawings: • 164201261 - - - 1 Ins talla tion No tes • 16420126[...]

NOTE: Callou t lett er an d map to dra wing #164201261 - - - 3 ,, , DESC RIPT ION : DA TE: DRA WIN G NO: 1o f1 1 INST ALLA TION NOTES SHEET : REV I SION : F 111503 164201261 - - - 1 A --- 2 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Ta b l e A . INPUT Ra ting s & Externa l Wir [...]

NOTE: Callou t lett er an d map to dra wing #164201261 - - - 3 ,, , DESC RIPT ION : DA TE: DRA WIN G NO: 2o f1 1 INST ALLA TION NOTES SHEET : REV I SION : F 111503 164201261 - - - 1 A- - -3 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 Ta b l e B . OUTPUT Rating s & Extern al W[...]

NOTE: Callou t lett er an d map to dra wing #164201261 - - - 3 ,, , DESC RIPT ION : DA TE: DRA WIN G NO: 3o f1 1 INST ALLA TION NOTES SHEET : REV I SION : F 115103 164201261 - - - 1 A --- 4 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Ta b l e C . INP UT/O U TPU T Ratings & Exter[...]

DESC RIPT ION : DA TE: DRA WIN G NO: 4o f1 1 INST ALLA TION NOTES SHEET : REV I SION : B 011500 164201261 - - - 1 A- - -5 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 10. Refer to T able D for internal power cabl e terminations and T able E for external p ower cable terminatio ns.[...]

DESC RIPT ION : DA TE: DRA WIN G NO: 5o f1 1 INST ALLA TION NOTES SHEET : REV I SION : B 011500 164201261 - - - 1 A --- 6 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 T able E. Exter nal P o wer C able T ermina tions T ermi nal Function Vo l t a g e Te r m i n a l Function Size of Pr[...]

DESC RIPT ION : DA TE: DRA WIN G NO: 6o f1 1 INST ALLA TION NOTES SHEET : REV I SION : E 093001 164201261 - - - 1 A- - -7 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 16. Batt ery volt age is co mputed at 2 volt s per cell as defined by Article 480 o f the NEC . Rate d battery cur[...]

DESC RIPT ION : DA TE: DRA WIN G NO: 7o f1 1 INST ALLA TION NOTES SHEET : REV I SION : B 011500 164201261 - - - 1 A --- 8 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 25. T able I lists t he maximum rating for D C input circuit protect ion devices (circuit breakers). T able I. Maximu[...]

TB1 BLDG ALARM 1 BLDG ALARM 4 BLDG ALARM 5 1 2 3 4 5 6 7 8 9 15 10 11 14 13 12 TB2 BLDG ALARM 2 BLDG ALARM 3 BLDG ALARM 6 1 2 3 4 5 6 7 8 9 15 10 11 14 13 12 RS232 RS485 ON BYP AS S BAT TERY C ONTACTOR C LOSED REL AY 2 NO ON INV REL AY 2 NC REL AY 1 NO REL AY 1 NC BLDG ALARM 1 R TN BLDG ALARM 4 R TN BLDG ALARM 5 R TN BLDG ALARM 2 R TN BLDG ALARM 3 [...]

DESC RIPT ION : DA TE: DRA WIN G NO: INST ALLA TION NOTES SHEET : REV I SION : A 9o f1 1 053099 164201261 - - - 1 A --- 1 0 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 T able K. Communica tions P anel Inputs a nd Outputs TB2 Pin # Nam e Descri ption 1 REMOTE EP O C o n t a c t s u s[...]

DESC RIPT ION : DA TE: DRA WIN G NO: 10 of 11 INST ALLA TION NOTES SHEET : REV I SION : A 053099 164201261 - - - 1 A --- 1 1 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 28. Us e Class 1 wiring methods (as defined by the NEC ) for cont rol wiring. Install the co ntrol wiring in se[...]

DESC RIPT ION : DA TE: DRA WIN G NO: 11 of 11 INST ALLA TION NOTES SHEET : REV I SION : A 053099 164201261 - - - 1 A --- 1 2 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 30. The Remote EPO feature opens all breakers and co ntactors in t he UPS cabinet a nd isolates po wer from your c[...]

A --- 1 3 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 DESC RIPT ION : DA TE: DRA WIN G NO: 1o f1 TYPICAL UPS SYSTEM SHEET : REV I SION : A 053099 164201261 - - - 2 ENVIR ONMEN T AL CAB INET UPS CABINET[...]

A --- 1 4 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 DESC RIPT ION : DA TE: DRA WIN G NO: 1o f4 SHEET : REV I SION : A ONELINE DRAWINGS OF UPS SYSTEM 053099 164201261 - - - 3 UPS SYST EM W ITH 480/ 480 OR 400/ 400 VOL T INPU T/ OUTPU T[...]

A --- 1 5 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 DESC RIPT ION : DA TE: DRA WIN G NO: 2o f4 SHEET : REV I SION : A ONELINE DRAWINGS OF UPS SYSTEM 053099 164201261 - - - 3 UPS SYST EM W ITH 480/ 208 VOL T INPU T/ OUT PUT[...]

A --- 1 6 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 DESC RIPT ION : DA TE: DRA WIN G NO: 3o f4 SHEET : REV I SION : A ONELINE DRAWINGS OF UPS SYSTEM 053099 164201261 - - - 3 UPS SYST EM W ITH 208/ 208 VOL T INPU T/ OUT PUT[...]

A --- 1 7 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 DESC RIPT ION : DA TE: DRA WIN G NO: 4o f4 SHEET : REV I SION : A ONELINE DRAWINGS OF UPS SYSTEM 053099 164201261 - - - 3 UPS SYST EM W ITH 600/ 208 VOL T INPU T/ OUT PUT[...]

A --- 1 8 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 DESC RIPT ION : DA TE: DRA WIN G NO: 1o f2 SHEET : REV I SION : D L OCA TION OF UPS POWER TERMINALS 011001 164201261 - - - 4 UPS CABINET ENVIR ONM ENT AL C AB INET TB1 TB2 Bypass Input Breaker (BIB) Maintenance Bypass Breaker (MB[...]

A --- 1 9 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 DESC RIPT ION : DA TE: DRA WIN G NO: 2o f2 SHEET : REV I SION : A L OCA TION OF UPS POWER TERMINALS 053099 TB1 TB2 Ground DC Input to UPS (E4, E5) ( + , --- ) Connect cables 205 and 206 AC Input to Bypass T ransformer (E13, E1[...]

A --- 2 0 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 Di mensio ns are in mill imet ers (inc hes) DESC RIPT ION : DA TE: DRA WIN G NO: 1o f1 SHEET : REV I SION : A UPS CABINET 053099 164201261 - - - 5[...]

A --- 2 1 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 114.3 (4.50) 115.8 (4.56) 11.9 (0.47) 95.3 (3.75) SQUARE 88.9 (3.50) Knocko ut pattern typ. 5 sides TO UPS TO OTHER EQUIP MENT Dim ensio ns are in mill imet ers (inche s) DESC RIPT ION : DA TE: DR AWING NO : SHEET : REV I SION[...]

A --- 2 2 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 MAX. WIRE SIZE: NO . 14 AWG MIN. WIRE SIZE: N O . 18 A WG WIRES MUST CONDU IT AND W IRI NG SUPPLIE D B Y CUSTOMER. MAX. D IST A NCE BETWEEN REMOTE MON ITOR AND UPS NOT TO EX CEED 500 FEET . 41.1 (1.62) 25.4 (1.00) 190.5 (7.50) 88[...]

A --- 2 3 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 19.0 (.750) 28.6 (1.12) 41.1 (1.62) EXISTIN G INTERNAL FL U SH MOU NT SURF ACE MOUN T CON TINUES A T UPS MAX WIRE SIZ E NO . 14 A WG. MIN WIRE SIZ E NO . 18 A WG. Relay Interface Module 88.9 (3.50) 190.5 (7.50) 215.9 (8.5) 196[...]

A --- 2 4 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 1 5 --- P I N D --- S U B CONN ECTORS 25.4 (1.00) KNO CKOUTS P RO VIDED ON FIV E SU RF A CE S 285.7 (11.25) 273.1 (10.75) 215.9 (8.50) 171.5 (6.75) 74.6 (2.94) 100.0 (3.94) Di mensio ns are in mill imet ers (inc hes) DESC RIPT IO[...]

A --- 2 5 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allati on and Operat io n 164201261 Rev . F 1 1 1503 MAX. WIRE SIZE: NO . 14 AWG MIN. WIRE SIZE: N O . 18 A WG WIRES MUST CONDU IT AND W IRI NG SUPPLIE D B Y CUSTOMER. MAX. D IST A NCE BETWEEN REMOTE MON ITOR AND UPS NOT TO EX CEED 500 FEET . 41.1 (1.62) 25.4 (1.00) 190.5 (7.50)[...]

A --- 2 6 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV I nst allation and O peration 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

W- - 1 Powerwar e BPI II Harsh E nvironment UPS 50 - - 75 kV A Inst allat ion and Operat io n 164201261 Rev . F 1 1 1503 LIMI TED F AC TORY W ARRANTY FO R THREE - PH ASE PO WERWA RE PROD UCTS Subject to the conditio ns herein, Powe rwa re ( Powe rwa re  ) warrants so lely , to the original end-use r , the electronic s (the “Unit”), and Powe [...]

W- - 2 Powerware B PII I Harsh Env ironment UPS 50 - - 75 k V Inst allat ion and Operat ion 164291261 Rev . F 1 1 1503 This P age Inten tionally Lef t Blank.[...]

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164201261 Rev F *164201261F*[...]