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A good user manual
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First and foremost, an user manual of Procom MD100TBA should contain:
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Procom MD100TBA alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Procom MD100TBA, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Procom service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Procom MD100TBA.
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Table of contents for the manual
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Page 1
1 CAUT ION - FO R YO UR S AFET Y V ent-Free Gas W all Heater Blue Flame W ARNING: This appliance is equipped for (Natural and Propane) gas. Field conversion is not permitted other than between natural or propane gases. PC-MD100TBE-0902 Model # MD100TBA MD200TBA MD300TBA MD100HBA MD200HBA MD300HBA MD200TBA-BB MD300TBA-BB MD200HBA-BB MD300HBA-BB W AR[...]
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Page 2
2 2 T ABLE OF C ONTEN TS Important Safety Information ..............................................................................................................................5 Product Features................................................................................................................................................7 Prepar[...]
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Page 3
3 PROD UCT SPEC IFIC A TIONS MODEL MD100 TBA MD200 TBA MD300 TBA BTU (available) 10,000 20,000 30,000 Gas T ype Using Natural Gas Using Natural Gas Using Natural Gas Pressure Regulator Setting 4 in. W .C. 4 in. W .C. 4 in. W .C. Inlet Gas Pressure* (inches of water) * For purposes of input adjustment. Maximum 10.5 in. 10.5 in. 10.5 in. Minimum * 5 [...]
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Page 4
4 MODEL MD200 TBA- BB MD300 TBA- BB BTU (available) 20,000 30,000 Gas T ype Using Natural Gas Using Natural Gas Pressure Regulator Setting 4 in. W .C. 4 in. W .C. Inlet Gas Pressure* (inches of water) * For purposes of input adjustment. Maximum 10.5 in. 10.5 in. Minimum * 5 in. 5 in. Gas T ype Using Propane Gas Using Propane Gas Pressure Regulator [...]
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Page 5
5 5 5 IMPOR T ANT SAFET Y INFOR MA TION IMPORT ANT : Read this owner ’s manual carefully and completely before trying to assemble, operate, or service this heater . Improper use of this heater can cause serious injury or death from burns, re, explosion, electrical shock, and carbon monoxide poisoning. Only a qualied installer , service agen[...]
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Page 6
6 6 6. If heater shuts off, do not relight until you have provided fresh, outside air . If heater keeps shutting off, have it serviced. 7. Do not run heater: Where ammable liquids or vapors are used or stored. Under dusty conditions. 8. Before using furniture polish, wax, carpet cleaner , or similar products, turn heater off. If heated, the vapo[...]
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Page 7
7 PRODU CT F EA TURES SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air. PIEZO IGNITION SYSTEM This heater is equipped with an electronic piezo control system. This system requires AAA batteries (provided). 2 GAS OPTIONS CAP ABLE Y o[...]
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Page 8
8 8 PREP ARING FOR INST ALLA TION Before beginning assembly or operation of the product, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact customer service for replacement parts. Before installing heater [...]
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Page 9
9 9 AIR F OR C OMBUS TION AND VE NTILA TION W ARNING: This heater shall not be installed in a conned space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air . Read the following instructions to ensure proper fresh air for this and other fuel-burning appliances in your home. Providing Adequ[...]
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Page 10
10 10 DETERMINING FRESH-AIR FLOW FOR HEA TER LOCA TION Determining if Y ou Have a Conned or Unconned Space Use this worksheet to determine if you have a conned or unconned space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms. 1. Determ[...]
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Page 11
1 1 1 1 Fig ure 3 - V ent ila tion Air f rom Outdoo rs Fig ure 2 - V enti lat ion Air fr om Insi de Bui lding NOTE: B a s e n o t i n c l u d e d . N o t f o r u s e i n bedrooms or bathrooms. W ARNING: If the area in which the heater may be operated is smaller than that dened as an unconned space or if the building is of unusually tight cons[...]
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Page 12
12 12 Figure 4 - Mouting clearances as viewed from front of heater (inches) NOTICE: This heater is i nt e nd e d f o r u se as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, y ou may run system’s circulating blower while using[...]
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Page 13
13 Figure 5 - Mounting Bracket Location F ASTENING HEA TER TO W ALL Mounting Bracket The mounting bracket is located on back panel of heater (see Figure 5). It has been taped there for shipping. Remove mounting bracket from back panel. Removing Front Panel of Heater 1. Remove two screws near bottom corners of lower front panel . 2. Pull bottom of l[...]
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Page 14
14 Attaching to W all Anchor Method For attaching mounting bracket to hollow walls (wall areas between studs) or solid walls (concrete or masonry): 1. Drill holes at marked locations using 5/16-inch drill bit. For solid walls (concrete or masonry), drill at least 1 inch deep. 2. Fold wall anchor as shown in Figure 8. 3. Insert wall anchor (wings ?[...]
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Page 15
15 15 W ARNING: A qualied service technician must connect heater to gas supply . Follow all local codes. W ARNING: This appliance requires a 3/8-inch NPT (National Pipe Thread) inlet connection to the pressure regulator . W ARNING: Ne ve r co nne ct h ea te r t o pri va te ( no n-u ti lit y) ga s we ll s. T hi s ga s i s com mo nl y kn own a s w[...]
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Page 16
16 16 Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves . The installer must supply an external regulator . The external regulator will reduce incoming gas pressure. Y ou must reduce incoming gas pressure to between 1 1 and 14 inches [...]
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Page 17
17 17 CHECK ING GAS C ONNEC TION S Figure 17 - Equipment Shutoff V alve Figure 18 - Fuel Supply Figure 14 Figure 15 Figure 16 W ARNING: T est all gas piping and connections for leaks after installing or servicing. Correct all leaks at once. W ARN ING: Never use an open ame to check for a leak. Apply a mixture of liquid soap and water to all join[...]
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Page 18
18 18 Pressure T esting Heater Gas Connections 1. Open equipment shutoff valve (see Figure 17). 2. Open gas supply tank valve. 3. Make sure control knob of heater is in the OFF position. 4. Remove front panel. 5. Check all joints from equipment shutof f valve to control valve (see Figure 17). Apply mixture of liquid soap and water to gas joints. If[...]
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Page 19
19 19 LIGH TING INST RUCTI ONS MD100TBA & MD200TBA & MD300TBA & MD200TBA-BB & MD300TBA-BB Unscrew ignitor cap and install a AAA battery with the + pointing out. Replace cap. 1. STOP! Read the safety information on the side of the heater . 2. Make sure equipment shutoff valve is fully open. 3. T urn control knob clockwise to the OFF [...]
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Page 20
20 20 LIGH TING INST RUCTI ONS MD100HBA & MD200HBA & MD300HBA & MD200HBA-BB & MD300HBA-BB 1. STOP! Read the safety information on the side of heater . 2. Check that gas supply to heater is on. 3. Push in gas control knob slightly and turn clockwise to the OFF position. 4. W ait ve (5) minutes to clear out any air . Then smell for[...]
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Page 21
21 21 INSPE CTIN G BUR NER Check pilot ame pattern and burner ame pattern often. PILOT FLA ME P A TTER N Figure 21 shows a correct pilot ame pattern. Figure 22 shows a incorrect pilot ame pattern. The incorrect pilot ame is not touching the thermocouple. This will cause the thermocouple to cool, which shuts the heater off. If pilot ?[...]
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Page 22
22 22 CARE AND MAINTENANCE W ARNING: T urn off heater and let cool before servicing CAUTION: Y ou must keep control areas, burner , and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualied service technician. Heater may nee d mo re fr equent cleani ng due to excessi[...]
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Page 23
23 23 PROBLEM When ignitor button is pressed in there is no spark at ODS/pilot. When ignitor button is pressed in there is a spark at ODS/pilot but no ignition. ODS/pilot lights but ame goes out when control knob is released. POSSIBLE CAUSE 1. Ignitor electrode is positioned wrong or broken. 2. Ignitor electrode is not connected to ignitor cable[...]
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Page 24
24 24 PROBLEM Burner(s) does not light after ODS/pilot is lit. Delayed ignition of burner(s). Burner backring during combustion. Y ellow ame during burner combustion. Slight smoke or odor during initial operation. Heater produces a whistling noise when burner is lit. Heater produces a clicking/ ticking noise just after burner is lit or shut o[...]
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Page 25
25 25 PROBLEM Heater produces unwanted odors. Heater shuts off in use (ODS operates). Gas odor exists even when control knob is in OFF position. Gas odor during combustion. Moisture/condensation noticed on windows. POSSIBLE CAUSE 1. Heater is burning vapors from paint, hair spray , glues, etc. See IMPORT ANT statement page 23. 2. Gas leak. See W ar[...]
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Page 26
26 26 26 IMPOR T ANT SAFET Y INFOR MA TION ACCESSORIES Purchase these heater accessories from your local dealer . If they can not supply these accessories, contact PRO-COM for information. EQUIPMENT SHUTOFF V AL VE For all models. Equipment shutoff valve with 1/8 in. NPT tap. (see gure 1) Optional F AN Kit The optional fan kit, part PF06-YJLF-B [...]
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Page 27
27 27 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 100T BA) P ART P ART # DESCRIPTION QTY 1 MB10053D Cabinet Assembly 1 2 MB1 1005 Reector Unite 1 3 ML087-03 Upper Glass Retainer 1 4 ML086-03 Glass 1 5 ML0[...]
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Page 28
28 28 ILLUS TRA TED P ARTS MD100 TBA 2 26[...]
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Page 29
29 29 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 200T BA & MD 300TB A) P ART MD200TBA P ART # MD300TBA P ART # DESCRIPTION QTY 1 MB10052D MB10054D Cabinet Assembly 1 2 MB1 1004 MB1 1052 Reector Unite[...]
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Page 30
30 30 ILLUS TRA TED P ARTS MD200 TBA & MD300 TBA 26[...]
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Page 31
31 31 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 100HB A) P ART P ART # DESCRIPTION QTY 1 MB10056D Cabinet Assembly 1 2 MB1 1005 Reector Unite 1 3 ML087-03 Upper Glass Retainer 1 4 ML086-03 Glass 1 5 ML0[...]
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Page 32
32 32 ILLUS TRA TED P ARTS MD100 HBA 26[...]
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Page 33
33 33 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 200HB A & MD 300HB A) P ART MD200HBA P ART # MD300HBA P ART # DESCRIPTION QTY 1 MB10055D MB10057D Cabinet Assembly 1 2 MB1 1004 MB1 1052 Reector Unite[...]
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Page 34
34 34 ILLUS TRA TED P ARTS MD200 HBA & MD300 HBA 30[...]
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Page 35
35 35 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 200T BA-BB & MD 300T BA-BB ) P ART MD200TBA-BB P ART # MD300TBA-BB P ART # DESCRIPTION QTY 1 MB10052D MB10054D Cabinet Assembly 1 2 MB1 1004 MB1 1052 Re?[...]
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Page 36
36 36 ILLUS TRA TED P ARTS MD200 TBA- BB & MD300 TBA- BB 26 27-1 27-2 28[...]
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Page 37
37 37 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 200HB A-BB & MD 300H BA-BB ) P ART MD200HBA-BB P ART # MD300HBA-BB P ART # DESCRIPTION QTY 1 MB10055D MB10057D Cabinet Assembly 1 2 MB1 1004 MB1 1052 Re?[...]
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Page 38
38 38 ILLUS TRA TED P ARTS MD200 HBA-B B & MD300 HBA-B B 30 31-1 31-2 32[...]