ProSoft Technology ProSoft 1560 manual

U S E R M A N U A L 1 560 1 560 U S E R M A N U A L[...]

Pr oSoft T echnology , Inc 1560-MBP Modb us Plus SCANpor t Gate wa y Catalog Numbers: 1560-MBP-1 Modb us Plus SCANpor t Gatew a y - 115 V A C 1560-MBP-2 Modb us Plus SCANpor t Gatew ay - 24 VDC T ab le of Contents Quick Start Guide ..................................................................................... 4 R e v i s i on s .............[...]

3 Contents Please Read This Notice Successful application of the 1560-MBP card requires a reasonab le working knowledge of the Allen-Br adley hardware to be interfaced with, and the application in which the combination is to be used. For this reason, it is important that those responsible for implementing the 1560-MBP satisfy themselves that the 15[...]

4 Contents Quic k Star t Guide In this section we ha ve assemb led a simple step-b y-step procedure f or installing and making the 1560-MBP unit operational. This discussion presumes that the application decisions such as Modbus Plus addressing and hierarch y , SCANpor t cab le length, etc. ha v e been addressed prior to this point. Step-by-Step Th[...]

5 Contents Revisions 3/15/97 Rev 1.0 Initial Release 5/5/97 Rev 1.1 Modify product to allow slave addresses within any group of 16 slave addresses on one PLC Host when using Global Data. Also protect Control and Reference words from overwrite if Global Control Enab led. Re visions 1/98 Upgrade User Manual[...]

6 Contents 1 Pr oduct Specifications The ProSoft T echnology , Inc. 1560-MBP card is a hardw are product designed to be a communications front end f or Allen- Bradley SCANport compatible products (1336 Plus/Force/ V ector , 1305, SMC Dialogue Plus, SMP3, etc.). The product includes the following functionality: 1.1 Modbus Plus Specifications • Pro[...]

7 Contents • Mounting : DIN Rail mounting • Dimensions : 44 mm (width) x 76 mm (height) x 123 mm (depth) • Communication port connections: Modbus Plus - Female 9-pin D shell connector SCANport - Standard SCANport connector • Status LED SCANport Status (bi-color Red/Green) Modbus Plus Status (green) • Current Consumption: 65 ma at 24 VDC ?[...]

8 Contents 2 Modb us Plus P or t Functionality 2.1 Modb us Plus Comm unications The 1560-MBP Modbus Plus card supports the Modbus Plus protocol using proprietary technology licensed from Schneider A utomation. With the Modb us Plus capability , the module is ab le to communicate data from Allen-Bradle y SCANpor t compatible devices to a Modbus Plus[...]

9 Contents MSTR T ype 5 Wr ite Global Data This command is used in a host processor to ‘publish’ Global Data which all slaves on the Modbus Plus highway may access. The 1560-MBP units can be configured to read the Control and Reference values from this Global Data table. 2.1.2 Modb us Register Map A pre-defined register map has been provided in[...]

10 Contents Chapter 3 — Hardware Setup L N G 115 VAC Hot 115 VAC Neutral Ground + Com G 24 VDC + 24 VDC Common Ground Host & Slave Address Add values of switches and then add 1 to total to calculate address Examples SW 1 2 3 4 5 6 Value 1 2 4 8 16 32 Address 1 Address 8 6 5 4 3 2 1 6 5 4 3 2 1 (0+0+0+0+0+0)=0+1=1 (0+0+0+4+2+1)=7+1=8 ON OFF ON[...]

11 Contents Switch SW 1 Function Description Details Datalink Options Host PLC Address (when Global Data Control Enabled) Allows the User to select the level of Datalink support the 1560-MBP unit will have when talking to the SCANport device. Some devices do not support Datalinks, in which case the ‘No Datalinks’ option must be selected. If the[...]

12 Contents Chapter 3 — Hardware Setup of f on on off on on 28 off o n on o n off off 2 9 off off o n on off on 30 of f on on on on o ff 31 of f on on on on on 32 on off off off off off 33 on off off off off on 3 4 on off off off on off 3 5 on off off off on on 36 on off off on off off 3 7 on off off on off on 38 on off off on on off 3 9 on of f [...]

13 Contents Chapter 3 — Hardware Setup Switch SW 2 (cont’d.) Function Global Data Base Control Enables the 1560-MBP to automatically gather the Control W ord and Speed Reference values from the selected Host Global Database. When enabled, the 1560 will use two words from the global database based on the selected Modbus Plus address (SW1-1 to 6)[...]

14 Contents Chapter 3 — Hardware Setup off o n off off on off 1 9 off o n off off on o n 20 off o n off on off off 2 1 off o n off on off o n 22 off o n off on o n off 2 3 of f on off on on on 24 off o n on off off off 2 5 off o n on off off o n 26 of f on on off on on 27 of f on on off on on 28 off o n on o n off off 2 9 off off o n on off on 30[...]

15 Contents 4 Pr ogramming Considerations T ransf erring data to/from the 1560-MBP is perf or med either using the standard MSTR instruction, or using the Peer Cop functionality available in some Schneider processors. (Note that P eer Cop functionality is somewhat limited. See Appendix C .) Specifically , the f ollo wing functionality is suppor ted[...]

16 Contents Relationship between Global Data from Host and 1560-MBP Control & Reference Words: The diagram shows an example if Slave 37 was configur ed for Global Data Control and wher e the Contr ol/Reference wor ds would come fr om in the Global Data from a Host. The following table details the relationship between the Modbus Plus addresses a[...]

17 Contents Chapter 4 — Programming Consider ations 13,29,45,61 24 25 14,30,46,62 26 27 15,31,47,63 28 29 16,32,48,64 30 31 1560-MBP Modbus Plus Address Global Data Ta b l e Index Description Control W ord Ref erence W ord Control W ord Ref erence W ord Control W ord Ref erence W ord Control W ord Ref erence W ord This instruction “publishes”[...]

18 Contents 4.1.2 Host Issued Write Commands - MSTR T ype 1 If the Global Data Control Mode is not enab led, the 1560-MBP will not look to the Global Data T able to obtain the Control and Reference values. In this mode, the Host PLC must execute a write command (MSTR T ype 1) to the 1560-MBP to register addresses 40001 and 40002, per the following [...]

19 Contents 4.2 Reading from the 1560-MBP Reading data from the 1560-MBP is independent of the Global Data Control mode selection. There are tw o methods f or obtaining data from the 1560-MBP units as outlined in the following section. 4.2.1 Global Data - MSTR T ype 6 The 1560-MBP publishes Global Out Data which can be accepted by any other node on[...]

20 Contents Chapter 4 — Programming Consider ations In the example we configur ed the Allen-Bradley device to use Datalink output words. The MSTR 6 instruction (Read Global Data), when pr ogrammed in a Host PLC, will retrieve the Global Data fr om the 1560-MBP and place it in the Host PLC r egister space beginning at address 40510. enable - - act[...]

21 Contents Chapter 4 — Programming Consider ations enable - - active 40050 40060 MSTR 00020 - error - success abor t - Contents of registers in the contr ol bloc k 40050 = 2 Read Instruction 40051 = 0 Error Code 40052 = 13 Length of the read 40053 = 21 slave register to read (40021) 40054 = 37 Node address to retrieve data from 40055 = 1 Slave I[...]

22 Contents Chapter 4 — Programming Consider ations 4.3 The MBP Status Register s (40021 to 40100) The register space between 40021 and 40100 has been set aside f or miscellaneous status data. This data is intended to be used f or assisting in troubleshooting. The f ollo wing tab le details the Status v alues which are a vailab le: Name SCANport [...]

23 Contents Modbus Address 40028 40029 40030 40031 40032 Name Parameter Write Update Counter Not Defined at this time Not Defined at this time Product Revision - Firmware Release Product Batch Number V alues 0 to 0xFFFF Description This is a rollover counter which increments each time a Write Parameter command (used to transf er MSTR T ype 1 wr ite[...]

24 Contents Modbus Address 40033 40034 to 40100 Chapter 4 — Prog ramming Consider ations Name MBP Status Not Defined at this time V alues 0 to 3 Description This register is used to communicate the last Invalid MBP Status value. Possible values are as follows: 0 No error since power cycle 1 Invalid Global Cmd Request Most likely the slave address[...]

25 Contents 5 T r oubleshooting Se v eral hardware diagnostics capabilities ha v e been implemented using the LED indicator lights on the front of the 1560-MBP card. 5.1 LED Locations The location of the LEDs on the units are shown in the following diagrams: LED Locations 5.1.1 LED T r oubleshooting T able The following table details the meaning of[...]

26 Contents Chapter 5 — T roubleshooting SCANpor t Status NAME Color Status Indication T wo Flashes then OFF for two seconds The node is hear ing the tok en being passed among other nodes, but is never receiving the token. Check the network for an open circuit or defective termination. Three Flashes then OFF for 1.7 seconds The node is not hearin[...]

27 Contents Chapter 5 — T roub leshooting 5.2 MBPST A T Diagnostics This troub leshooting section applies to Users that hav e access to a utility from Modicon called MBPST A T . This utility is shipped with the SA-85 Modbus Plus Communications Card, and allows easy access to Modbus Plus Network status and statistics. The data that is available wi[...]

28 Contents 6 Cable Diagram The communication connection to the 1560-MBP card is made via a DB- 9 pin f emale connection on the front of the card. The ph ysical terminations are shown in the following diagram: 1560-MBP Modbus Plus DB-9 Female Network TxRxD+ 1 TxRxD+ TxRxD- 2 TxRxD- COM 3 COM Refer to the Modicon Modbus Plus Network Planning & I[...]

29 Contents 7 T echnical Suppo r t 7.1 T e c hnical Suppo r t Contacts ProSof t T echnology su r vi v es on its ability to pr o vide meaningful support to its customers. Should any questions or problems arise, please feel free to contact us at: ProSoft T echnolog y , Inc. 9801 Camino Media Suite 105 Ba k ersfield, CA 93311 (661) 664-7208 (661) 664-[...]

30 Contents Appendix A 1560-MBP Modb us Register Map 1560-MBP Modb us T ype Addr Description R/W 40001 Command Control Word Global Data Write if Enabled R/W 40002 Ref erence Control W ord Global Data Write if Enabled R/W 40003 Adaptor I/O - In A1 Datalink A R/W 40004 Adaptor I/O - In A2 Datalink A R/W 40005 Adaptor I/O - In B1 Datalink B R/W 40006 [...]

31 Contents Appendix B De vice Specific Hints SMC Dialogue Plus The SMC Dialogue Plus does not suppor t Datalinks, theref ore the configuration of SW1-7 and 8 should not include any of the Datalinks Enabled. If a Datalink is enabled, the SCANport Status LED will toggle, indicating an error in the SCANport communications. The version of SMC which wa[...]

32 Contents Setting up the Adaptor I/O - Data In Selects the parameters which will be made accessib le f or configuration/ writing from the 1560-MBP . As with the Data Out par ameters , there are eight possib le selections. These ma y be chosen b y the programmer to meet the needs of the application. Appendix B — De vice Specific Hints C1 C2 D1 D[...]

33 Contents Appendix C — P eer Cop Example Appendix C Single Drive P eer Cop Application Example Overview This e xample shows ho w to configure a PLC to control and monitor a single drive using Peer Cop. Note that this example may easily be e xtended to 16 drives on one network. Additional sets of 16 dr ives ma y be controlled by adding Modbus Pl[...]

34 Contents Appendix C — P eer Cop Example The Host PLC (984) must also ha v e its dip s witches set to Node Address 7 and a proper Modbus Plus cable connected between the PLC and the 1560-MBP . Configuration Extension Blocks This section is a PLC printout (using Modsoft) that shows how the PLC’ s Peer Cop is configured. PEER COP Timeout : 500 [...]

35 Contents Appendix C — P eer Cop Example This configuration indicates that PLC words 40100 through 40131 will be sent in Node 7 (this PLC) Global Data. Since the 1560-MBP is config- ured to look at Node 7 as the Host, words 40110 will be the Driv e Control word, and 40111 will be the Ref erence to the driv e (The remain- ing registers are for 1[...]

36 Contents Appendix C — P eer Cop Example The Global Input Data from Node 6, star ting with offset 1 f or a length of 9 words , will be assigned to PLC registers 40200 through 40209. These are mapped as follows: PLC RefOffset Description 40200 Offset 1 Drive Feedback 40201 Offset 2 Datalink Input W ord A1 (Configurab le in Drive) 40202 Offset 3 [...]

37 Contents This allows a coil to control a specific function in the driv e. Y ou could use bit manipulation instructions operating on word 40100 (such as MBIT), but it is far simpler to just assign coils to specific functions, and then mov e these coils into the Control Word. These coils are then mov ed into word 40100 using the simple instruction[...]

38 Contents Addressing Pay careful attention to the dip switch address configuration. EACH 1560-MBP on the network must ha v e it own unique address . This MUST also be diff erent from the PLC address . ALL drives should in general have their Host address set to the PLC ís address. Hints Note that the Stop bit is set to 1 to stop drive. If communi[...]

39 Contents Appendix D Mounting and SCANport Cabling Instructions Mounting Instructions F ollowing are the mounting dimensions and la yout dra wings f or the enclosed style communication module , such as the 1560-MBP . The f ollowing dr awings are e xcerpted from A-B document 1203-5.5. 45mm (1.8) 25mm (1) 25mm (1) DINN Rail 76mm (3.0) Front View DI[...]

40 Contents Appendix D — Mounting & Cab ling Cable Requirements SCANpor t cables are a v ailable in either Male to Male or Male to F emale configurations. Cables of up to 10 meters (33 feet) can be connected from the SCANpor t device to the 1560-MBP . If a P or t Expander is used, the cable length from the master to the Port Expander must be [...]

41 Contents Appendix E — SCANpor t Datalinks Appendix E SCANport Datalink Operation (Excer pted from A-B Pub lication 1203-5.2 - Ma y 1995) In the f ollowing discussion, the term ‘Datalink’ is used e xtensiv ely . When configuring some SCANpor t devices , the ter m ‘Adaptor I/O’ is used in place of Datalink. A Datalink is a type of pointe[...]

42 Contents Repair and W arranty Ser vice and Repair The 1560-MBP card is an electronic product, designed and manuf actured to function under some what adv erse conditions . As with any product, through age, misapplication, or any one of many possible problems , the card ma y require repair . The 1560-MBP product has a one year parts and labor warr[...]

43 Contents Limitation of Liability EXCEPT AS EXPRESSL Y PRO VIDED HEREIN, PROSOFT MAKES NO W ARRANT OF ANY KIND , EXPRESSED OR IMPLIED , WITH RESPECT T O ANY EQUIPMENT , P AR TS OR SER VICES PRO VIDED PURSU ANT T O THIS AGREEMENT , INCLUDING BUT NO T LIMITED T O THE IMPLIED W ARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A P AR TICULAR PURPOSE. NE[...]

44 Contents P o w e r , input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, A r ticle 501-4 (b) of the National Elect r ical Cod e , NF P A 70 and Section 18-152 f or installation within Canada. A . This equipment is suita b le f or use in Class I, Division 2, Groups A, B , C , and D or nonhazardous location[...]