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Python 091-0593 manual

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Table of contents for the manual

  • Page 1

    Millermatic Compatible™ 225 Ampere Push-Pull Welding Gun Product: Python Manual: 091-0593 Serial: 08050001 V oltage Rating: 24 VDC Revision: May 2008 Rev B Gun models: 240-8xx Owner ’ s Manual[...]

  • Page 2

    [...]

  • Page 3

    T able of Contents Safety Considerations ........................................................................ i-iii Installation ............................................................................... Section A T echnical Specications ..................................................................................... 1 Support Equi[...]

  • Page 4

    Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). Note Manufacturer ’s Name: Miller Electric Mfg. Co. Manufacturer ’s Address: 1635 W . Spencer Street Appleton, WI 54914 USA Declares that the product: XR-Control conforms to the following Direct[...]

  • Page 5

    Millermatic Python ® Owner's Manual Page i OM- 1594 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_7/02 1-1. Symbol Usage Means W arn ing! W atch Out ! T her e a re pos sib le haz ard s with this p rocedur e! The possible hazard s are s hown in the adjoin ing s ymbols .  Mar ks a speci al sa fety messa ge.  Mean s ?[...]

  • Page 6

    Millermatic Python ® Owner's Manual Page ii OM- 1594 Page 2 Arc rays from th e weld ing p roces s pro duce i ntens e visible and invisible (ultraviolet and infrared) rays that can bu rn eyes and sk in. Spa rks fly of f fro m the weld. ARC RA YS can burn eyes and skin. � W ear a w eld ing h elm et fit te d w ith a pr ope r s had e of fil ter[...]

  • Page 7

    Millermatic Python ® Owner's Manual Page iii OM- 1594 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. � Do not install or place unit on, over , or near combustible surfa ces. � Do n ot in stall unit n ear fl ammab les. � Do no t o ve rl oad b ui ldi ng wi ri ng – be s ur e pow er s[...]

  • Page 8

    Millermatic Python ® Owner's Manual Page iv OM- 1594 Page 4 1-4. Principal Safety Standards Safety i n W eldi ng, Cu tti ng, an d A lli ed Pro ces ses , ANS I St and ar d Z 49 .1, fr om Am er ic an W eld ing Soc iety , 5 50 N .W . Le Je un e R d, M ia mi F L 33 1 26 (phone: 305-4 43-935 3, web site: w ww .aws.org). Recommended S af e P rac ti[...]

  • Page 9

    Millermatic Python ® Owner's Manual Page v OM- 1594 Page 9 SECTION 2 – DEFINITIONS 1 1.1 1.2 1.3 3 3.1 3.2 3.3 4 4.1 + 2 2.1 2.2 + + 5 6 + 2.3 S-178 936 A. W arning! Watc h Out! There are p ossible hazards as shown by the sy mbols. B. Drive rolls c an inju re finge rs. C. Weld ing wi re and drive parts are at we lding volt age du ring ope r[...]

  • Page 10

    Millermatic Python ® Owner's Manual Page vi OM- 1594 Page 1 1 2-3. Symbols And Definitions Some symbols are found only on CE products. Note A Amperes V V olts Alternating Curre nt X Duty Cycle IP Degr ee Of Protection Hz Hertz Circui t Breaker Wir e Feed Jog Output T rigger Gun Press T o S et Increase T rigger Hold O n Tr igger Hold O ff Purg[...]

  • Page 11

    Millermatic Python ® Owner's Manual Page vii Thank You For selecting a quality product. We want you to take pride in operating this product...as much pride as we have in bringing the product to you! When this equipment is shipped, title passes to the purchaser upon receipt by the carrier . Consequently , claims for material damaged in shipmen[...]

  • Page 12

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  • Page 13

    Millermatic Python ® Owner's Manual - Page 1 Section A Installation T echnical Specications Wire Capacity Aluminum and Cored Wire ........................... .030" - 1/16" (0.8 mm - 1.6 mm) Solid and Hard Wire ..................................... .030" - .045" (0.6 mm - 1.2 mm) Wire Speed (At rated feeder input voltage[...]

  • Page 14

    Millermatic Python ® Owner's Manual - Page 2 Section B Operation General The Python ® maintains a constant, steady , uniform wire feed speed, regardless of curved or looped wire conduit. The constant push exerted by the slave motor in the cabinet, combined with the pull of the gun motor , causes the wire to literally oat friction-free thr[...]

  • Page 15

    Millermatic Python ® Owner's Manual - Page 3 N O AD J US T ME N T R EQ U IR E D F OR A NY W I RE S IZ E A ND AL LO Y Drive Roll Installation/Removal Note: Neither of the handles needs to be removed to access the drive or idler rolls. 1. Pull the cam lever away from the idler roll. This will relieve the pressure against the drive roll (as show[...]

  • Page 16

    Millermatic Python ® Owner's Manual - Page 4 Insulated Groove Drive Roll Kit ...................................................... 005-0642 For .040" (1.0 mm) dia. aluminum wire. Includes insulated drive roll and idler roll assy . Insulated Groove Drive Roll Kit ...................................................... 005-0718 For 3/64&qu[...]

  • Page 17

    Millermatic Python ® Owner's Manual - Page 5 Barrel The Millermatic Compatible™ Python ® comes standard with a 60˚ curved barrel. The barrel assembly locks to the Python ® body using the patented EZ Lock™ system. Barrel Removal and Installation T o remove the barrel assembly , loosen the patented EZ Lock™ taper lock nut until it is c[...]

  • Page 18

    Millermatic Python ® Owner's Manual - Page 6 Section D Maintenance Periodic Maintenance Y our Millermatic Compatible™ Python ® is designed to provide years of reliable service. Maintenance of the gun will normally consist of a general cleaning of the wire guide system, including barrels, drive rolls, and conduits at regular intervals. Remo[...]

  • Page 19

    Millermatic Python ® Owner's Manual - Page 7 Recommended Spare Parts Listed in the table below is the factory recommendation of the necessary spare parts which should be kept on hand for maintaining proper operation of the Millermatic Compatible™ Python ® welding gun. This list, in no way , indicates that these parts are more likely to fai[...]

  • Page 20

    Millermatic Python ® Owner's Manual - Page 8 T roubleshooting T able Symptoms Cause Remedy No wire feed at gun, feeder not operating, i.e. no slave motor or brake solenoid. Circuit breaker in feeder/ control box open. Reset. Micro-switch defective/not being activated. Replace switch. Check switch for operation. Broken electrical cable. Check [...]

  • Page 21

    Millermatic Python ® Owner's Manual - Page 9 Section F Appendices Millermatic Compatible™ Python ® Diagrams / Parts List Exploded Parts View ................................................................. 10 Complete Parts List .................................................................. 1 1 Front Body Assembly Parts View .........[...]

  • Page 22

    Millermatic Python ® Owner's Manual - page 10 Millermatic Compatible™ Python ® No. Description 15' 25' 35' 50' 36 Conduit 615-0602-15 615-0602-25 615-0602-35 615-0602-50 39 Power Cable 843-0619 843-0620 843-0622 843-0621 35 Gas Hose 552-0224 552-0225 552-0227 552-0226 40 Control Cable 843-0624 843-0625 843-0627 843-0626[...]

  • Page 23

    Millermatic Python ® Owner's Manual - page 1 1 Millermatic Compatible™ Python Head Assembly No. Qty . Part No. Description No. Qty . Part No. Description 1 1 002-0629 Assy Cam Idler Arm 23 9 328-0012 Scr Shc 6-32 x 3/8 2 1 002-0631 Rear Body 24 4 333-0005 Wshr Spr LK #6 3 1 003-0857 Assy T rigger 25 1 336-0020 Scr Ph Phil 4-40 x 5/16 SST 4 [...]

  • Page 24

    Millermatic Python ® Owner's Manual - page 12 Millermatic Compatible™ Python ® Front Body Assembly 003-2108 Items 3, 4 & 9 available as package kit: P/N 005-0686 Python ® Front Body Assembly No . Qty . Part No. Description 1 - - Not available separately 2 - - 3* 1 325-0206 10-24 x 3/8 PH Screw 4* 1 333-0082 # 10 Lock W asher 5 1 419-0[...]

  • Page 25

    Millermatic Python ® Owner's Manual - page 13 Millermatic Compatible™ Python ® Barrel Assembly 003-2147 Air/Liquid Cooled 60º Curved Barrel Assembly No . Qty . Part No. Description 1 1 003-2213 Assy T aper Lock 2 4 303-0010 O-Ring 0.489 I.D. x .070 Width 3 2 303-0094 O-Ring 0.301 I.D. x .070 Width 4 1 931-0137 Liner Package, 5 pieces 5 1 [...]

  • Page 26

    Millermatic Python ® Owner's Manual - page 14 Millermatic Compatible™ Python ® Power/Gas Connector 003-2241 Millermatic Compatible™ Python ® Power/Gas Connector No . Qty . Part No. Description 1 2 321-0070 Set Screw , 10-32 2 1 321-1 104 Set Screw , 8-32 Mod Conduit 3 1 753-0089 Gas Hose Barbed Fitting 4 1 431-1742 Outlet Wire Guide .03[...]

  • Page 27

    Millermatic Python ® Owner's Manual - page 15 "X" Clocked Amphenol Connector Viewed from back of connector Polarizing Key Millermatic Compatible™ Python ® Electrical Schematic/Connector Pinout WARNING ELECTRIC SHOCK HAZARD • Do not touch live electrical parts. • Disconnect input power or stop engine before ser vicing. • Do [...]

  • Page 28

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  • Page 29

    16882 Armstrong Ave. Irvine, CA 92606 T el (949)863-1234 Fax (949)474-1428 www .mkproducts.com November 1, 2007 LIMITED WARRANTY - MK Products Inc. , Irvine, California warrants that all new and unused equipment furnished by MK Products is free from defects in workmanship and material as of the time and place of delivery by MK Products. No w arrant[...]

  • Page 30

    16882 Armstrong Av e. Irvine, CA 92606 T el (949)863-1234 F ax (949)474-1428 www .mkproducts.com[...]