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Quadra-Fire 844-4120 manual

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  • Page 1

    www .quadra fi re.com January 3, 2007 7009-1 13E Quartet Front Solitaire Front TO P A Z DIRECT VENT ROOM HEA TER Owner ’ s Manual Installation and Operation Model: 839-1290 839-1320 839-1340 844-4120 R T ested and List ed by Beaverton Oregon USA OMNI- T est Laborat ories, Inc. C US DO NOT DISCARD THIS MANUAL CAUTION • Important operating and m[...]

  • Page 2

    Page 2 Quadra-Fire · T opaz · 7009-1 13E January 3, 2007 Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the market, including ‘V oice of the Customer ’ c[...]

  • Page 3

    Page 3 Quadra-Fire · T opaz · 7009-1 13E - T ABLE OF CONTENTS - January 3, 2007 Section 1: Listing and Code Approvals A. Appliance Certi fi cations ...................... 4 B. Glass Speci fi cations ............................ 4 C. BTU Speci fi cations .............................. 4 D. High Altitude Installations .................... 4 E. N[...]

  • Page 4

    Page 4 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E 1 Listing and Code Approvals The product is listed to ANSI standards for “V ented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre- ational V ehicles” and "Gas Fired Appliances for use at High Altitudes". A.[...]

  • Page 5

    January 3, 2007 Page 5 Quadra-Fire · T opaz · 7009-1 13E NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including thos[...]

  • Page 6

    Page 6 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E 2 Getting Started Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult local building, fi re of fi cials or authorities having jurisdiction about restrictions, installation inspection, and perm[...]

  • Page 7

    January 3, 2007 Page 7 Quadra-Fire · T opaz · 7009-1 13E 3 Appliance Location and Clearances A. Selecting Appliance Location NOTE: · Illustrations re fl ect typical installations and are FOR DESIGN PURPOSES ONL Y . · Illustrations/diagrams are not drawn to scale. · Actual installation may vary due to individual design preference. When selecti[...]

  • Page 8

    Page 8 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E 4 T ermination Locations A. V ent T ermination Minimum Clearances 24 in. (610mm) (minimum) to Perpendicular W all (Gas Only) A 18 in. (457mm) Gas or Wood T ermination Gas T ermination Gas T ermination A 6 in. (152mm) Wood & Fuel Oil T ermination 20 in. (508mm) Figure 4.2 Multiple V erti[...]

  • Page 9

    January 3, 2007 Page 9 Quadra-Fire · T opaz · 7009-1 13E Figure 4.4 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inche s ............. clearances above grade , veran- da, porch, deck or balcony B = 1 2 in c hes ............ c l ea r an c es t o w in d ow o r d o o r that may be opened, or to per- manently [...]

  • Page 10

    Page 10 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E 5 V ent Information A. V enting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only following venting components: • Hearth & Home T echnologies (HHT) • Security Chimney's Secure V ent Chimney System • Selkirk Metalbestos • [...]

  • Page 11

    January 3, 2007 Page 1 1 Quadra-Fire · T opaz · 7009-1 13E D. How to Use the V ent Graph E. V enting Guidelines 1. Measure the vertical distance from the center line of the flue pipe to the center of the 90° elbow . On the graph below , draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted [...]

  • Page 12

    Page 12 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E Female Locking Lugs Male Locking Lugs Step 1. Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance. F . Horizontal T[...]

  • Page 13

    January 3, 2007 Page 13 Quadra-Fire · T opaz · 7009-1 13E Figure 5.5 When installing the Sapphire in a rear vent configuration with no vertical rise: a Snorkel Kit must be used, and a derating orifice must be installed. The appropriate orifice is supplied with the Rear V ent Kit . 45° Elbow in Corner Installation CENTER LINE WAL L THIMBLE CENTER[...]

  • Page 14

    Page 14 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly . It is important that the vent pipe extend into the vent termination cap a sufficient distance s[...]

  • Page 15

    January 3, 2007 Page 15 Quadra-Fire · T opaz · 7009-1 13E Step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 16, Figure 5.16. Check the instructions below for maximum vert[...]

  • Page 16

    Page 16 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E Step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed. Step 5. Cut a hole in the roof centered on the small [...]

  • Page 17

    January 3, 2007 Page 17 Quadra-Fire · T opaz · 7009-1 13E MIN. 1 in. (25mm) CLEARANCE CEILING FIRES T OP NAILS MIN. 1 in. (25mm) CLEARANCE MIN. 1 in. (25mm) CLEARANCE MIN. 1 in. (25mm) CLEARANCE Figure 5.16 Fire Risk. Explosion Risk. W ARNING • Any occupied areas above the first floor , including closets and storage spaces, which the vertical v[...]

  • Page 18

    Page 18 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E 2. Cathedral Ceiling LEVEL CA THEDRAL CEILING SUPPORT BOX 2 in. (51mm) MIN. BELOW FINISHED CEILING CUT HOLE 1/8 in. (3mm) GREA TER IN SIZE THAN P A TTERN OF SUPPOR T BOX AS IT IS PROJECTED ONTO ROOF LINE Figure 5.17 Figure 5.18 Step 1. Follow installation Steps 1 and 2 under vertical insta[...]

  • Page 19

    January 3, 2007 Page 19 Quadra-Fire · T opaz · 7009-1 13E 3. Class A Metal Chimney Figure 5.20 HIGH WIND TERMINA TION CAP SHEET MET AL SCREWS DRILL FOUR 1/8 in. (3mm) DIAMETER HOLES Figure 5.22 Figure 5.23 Step 4. Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill fou[...]

  • Page 20

    Page 20 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E 4. Existing Masonry Chimney T ype A - Up & Out Installations for T op V ent Configurations Figure 5.24 T ype B - Hearth Rear V ent Installations for Use With Rear V ent Kit (see Section 12 for conversion kit and venting components.) Chimney Liner T ermination Cap Part #923GK Co-Axial t[...]

  • Page 21

    January 3, 2007 Page 21 Quadra-Fire · T opaz · 7009-1 13E 10 in. x 10 in. (254mm x 254mm) FRAMED OPENING IN W ALL STUDW ALL MASONR Y CHIMNEY RETRO CONNECTOR FOUR MASONR Y BOL TS (NOT INCLUDED) W ALL THIMBLE COVER CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT -ADHESIVE Figure 5.25 Figure 5.26 Step 1. Before cutting any holes, assemble the[...]

  • Page 22

    Page 22 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E HIGH WIND TERMINA TION CAP TOP ADAPTER THREE SHEET MET AL SCREWS FLASHING Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector ( Figure 5.29 ). Mount the retro connector to the masonry wall using masonry bolts. Redrill large[...]

  • Page 23

    January 3, 2007 Page 23 Quadra-Fire · T opaz · 7009-1 13E 6 Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fi ed technician usin[...]

  • Page 24

    Page 24 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E A B C Figure 6.8 T urn control knob to the OFF position, ensure that gas supply to the valve has been turned off. Using a T orx TH20, or slotted screwdriver , remove the three pressure reg- ulator mounting screws (A) , pressure regulator tower (B) , and diaphragm (C) . 2. V alve Regulator [...]

  • Page 25

    January 3, 2007 Page 25 Quadra-Fire · T opaz · 7009-1 13E Fire Risk. Explosion Risk. • If the information in these instructions is not followed exactly , a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. • The quali fi ed service agency is responsible for the proper inst[...]

  • Page 26

    Page 26 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E • A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally . Air only needs to be purged again if gas valve has been turned to the O[...]

  • Page 27

    January 3, 2007 Page 27 Quadra-Fire · T opaz · 7009-1 13E 7 Electrical Information A. Recommendation for Wire C. Standing Pilot Ignition System Wiring See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the Appliance This appliance DOES NOT require 1 10 V AC supply for operation. A wirin[...]

  • Page 28

    Page 28 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105 O C rated wire. • Wire must have high temperature in[...]

  • Page 29

    January 3, 2007 Page 29 Quadra-Fire · T opaz · 7009-1 13E 8 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. T op to Rear V ent Conversion Figure 8.1 Remove top trivet, if installed. Remove vent pipe adapter and gasket. If gasket breaks, apply high-tempera- ture silicone to the bot[...]

  • Page 30

    Page 30 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E D. Accessories Install approved accessories per instructions included with accessories. Refer to Section 12 for appropriate accesso- ries. Shock or fi re risk. Use ONL Y optional accessories approved for this appliance. • Using non-listed accessories voids warranty . • Using non-liste[...]

  • Page 31

    January 3, 2007 Page 31 Quadra-Fire · T opaz · 7009-1 13E E. Front Installation Fronts shipped attached to face Figure 8.12 T o remove the face, loosen the thumb bolt beneath the ashlip. Figure 8.13 Lift up on the top of the Front, gently pulling out on the bottom. Set aside in a safe location. For BOTH Quartet and Solitaire Fronts: INST ALLA TIO[...]

  • Page 32

    Page 32 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E NOTE: Side brick panels will fit only if installed at an angle. Do not attempt to push the brick flat against the outer wall of the firebox. Brick should rest against spacer on inside of firebox. Figure 8.16 Install left or right side panel. Place in lower chan- nel and rotate into place. [...]

  • Page 33

    January 3, 2007 Page 33 Quadra-Fire · T opaz · 7009-1 13E Figure 8.20 Insert locator pin into right front log. Insert rear log onto log pan over stud. Figure 8.22 Insert locator pin into right front log. Place right front log on burner in the grooves provided on the burner surface. Lo cater Pins Figure 8.23 Place right twig over the locator pins [...]

  • Page 34

    Page 34 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E NOTE: This blower utilizes a snap disc to control ON and OFF operation. When the correct temperature is reached, the blower will automatically turn ON. Use the rheostat knob to adjust the fan to High or Low to suit your preferences. Figure 8.29 Install speed control to switch panel. Attach[...]

  • Page 35

    January 3, 2007 Page 35 Quadra-Fire · T opaz · 7009-1 13E SNAP DISC 6 in. (152mm) BLACK BLOWER 4 in. (102mm) WHITE CORD M F M F 34 in. (864mm) BLACK 34 in. (864mm) WHITE F M M F RHEOST A T F F M F Figure 8.31 Blower Wiring Diagram[...]

  • Page 36

    Page 36 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E See Vent Graph for Recommendations on page 1 1 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance. Figure 8.34 The[...]

  • Page 37

    January 3, 2007 Page 37 Quadra-Fire · T opaz · 7009-1 13E 9 Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in place when appliance is operating. Risk of: • Combustion Fumes[...]

  • Page 38

    Page 38 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E C. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY READ BEFO[...]

  • Page 39

    January 3, 2007 Page 39 Quadra-Fire · T opaz · 7009-1 13E D. After Appliance is Lit When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to [...]

  • Page 40

    Page 40 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagnosis of a problem and the corrective acti[...]

  • Page 41

    January 3, 2007 Page 41 Quadra-Fire · T opaz · 7009-1 13E Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV . If the reading is acc[...]

  • Page 42

    Page 42 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E 11 Maintaining and Servicing Y our Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance check-up at the beginning of each heating season. Risk of injury or[...]

  • Page 43

    January 3, 2007 Page 43 Quadra-Fire · T opaz · 7009-1 13E Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow . 3. V erify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal an[...]

  • Page 44

    Page 44 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E 12 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For clearances refer to Section 3. Figure 12.1 Appliance Dimensions B C A K L M N O D E F G H I J Location Inches Millimeter Location Inches Millimeter A 27-3/8 695 I [...]

  • Page 45

    January 3, 2007 Page 45 Quadra-Fire · T opaz · 7009-1 13E B. V ent Components Diagram Figure 12.2 SL-D Series V ent Components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 1 1-3/4 in . (298mm) 5-3/4 in. (146mm) 6-5/8 in. (168mm) 6-3/8 in. (162mm) 6-1/2 in. (165[...]

  • Page 46

    Page 46 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E C. V ent Components List COMPONENTS 930D Ceiling Support / W all Thimble, Black 941 Cathedral Ceiling Support, Black 942 W all Thimble 908B 6 inch Pipe Length, Black 907B 9 inch Pipe Length, Black 906B 12 inch Pipe Length, Black 904B 24 inch Pipe Length, Black 903B 36 inch Pipe Length, Bla[...]

  • Page 47

    January 3, 2007 Page 47 Quadra-Fire · T opaz · 7009-1 13E D. Service Parts List R TO P A Z (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 12-8-03 Ending Manufacturing Date: Item # Description Item # Description Item # Description 1 Face Assembly , Quartet 10 Bulkhead 19 Switch, Rocker, ON/OFF 2 Face Assembly , Solitaire 11 Door Ret[...]

  • Page 48

    Page 48 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts List (cont’d.) R TO P A Z (NG, LP) Exploded Parts Diagram Beginning Manufactu[...]

  • Page 49

    January 3, 2007 Page 49 Quadra-Fire · T opaz · 7009-1 13E IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts List (cont’d.) R TO P A Z (NG, LP) Exploded Parts Diagram Beginning Manufactu[...]

  • Page 50

    Page 50 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E Ori fi ce, Pilot, NG, EZ, #62 842-4440 Paint, T ouch-up, Matte Black 7000-304 Paint, T ouch-up, Porcelain Mahogany 855-1450 Paint, T ouch-up, Powder Coat Crème TOUCHUP-CCR Paint, T ouch-up, Powder Coat Linden Green TOUCHUP-CLG 5 Pilot Assembly , NG 842-4940 6 Refractory Assembly BRICK-TO[...]

  • Page 51

    January 3, 2007 Page 51 Quadra-Fire · T opaz · 7009-1 13E Part Description Alphabetical Order Part # Blower Assembly with Speed Control (Rheostat) BK-GAS Decorative Glass Accent for Solitaire Front, Gold 844-0140 W arming Shelves, Matte Black 844-9780 W arming Shelves, Porcelain Mahogany 844-9810 W arming Shelves, Porcelain Midnite Blue 844-9821 [...]

  • Page 52

    Page 52 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E F . W arranty Policy Lifetime Warranty R LIMITED LIFETIME W ARRANTY The Hearth & Home T echnologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home T echnologies will repair or replace them. The[...]

  • Page 53

    January 3, 2007 Page 53 Quadra-Fire · T opaz · 7009-1 13E THIS P AGE INTENTIONALL Y LEFT BLANK.[...]

  • Page 54

    Page 54 January 3, 2007 Quadra-Fire · T opaz · 7009-1 13E THIS P AGE INTENTIONALL Y LEFT BLANK.[...]

  • Page 55

    January 3, 2007 Page 55 Quadra-Fire · T opaz · 7009-1 13E THIS P AGE INTENTIONALL Y LEFT BLANK.[...]

  • Page 56

    Page 56 Quadra-Fire · T opaz · 7009-1 13E January 3, 2007 Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HHT INDUSTRIES CONT ACT INFORMA TION : DEALERSHIP WHERE PURCHASED: ______________________________________ ______________________________________ _______________________________________ _____________________[...]