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Quadra-Fire CB1200 manual

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  • Page 1

    R www .quadrare.com 7014-082B September 21, 2006 CLASSIC BA Y 1200 PELLET ST OVE Tested and Listed by Beaverton Oregon US A OMNI- Test Laboratories, I nc . C US Owner ’ s Manual Installation and Operation CB1200 Model: HOT! DO NOT TOUCH . SEVERE BURNS MA Y RESUL T . CLOTHING IGNITION MA Y RESUL T . W ARNING during operation and cool down. Glas[...]

  • Page 2

    Page 2 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradi - tion of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durabil - ity , and performance. This commitment begins with our research of the[...]

  • Page 3

    R R R September 21, 2006 7014-082B Page  CB 1200 Pellet Stove Section 1: Listing and Code Approvals A. Appliance Certications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specications ............................ 4 D. Electrical Rating .................................. 4 E. BTU & Efciency Speci[...]

  • Page 4

    Page 4 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 1 Listing and Code Approvals A. Appliance Certication C. Glass Specications E. BTU & Efciency Specications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. This appliance is ap[...]

  • Page 5

    R R R September 21, 2006 7014-082B Page 5 CB 1200 Pellet Stove 2 Getting Started A . Design, Installation & Location Considerations 1. Appliance Location Consideration must be given to safety , convenience, trafc ow , and the fact that the appliance will need a chimney and chimney connector . It is a good idea to plan your installation on[...]

  • Page 6

    Page 6 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R E. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Channel Locks Hammer Phillips Screwdriver T ape Measure Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electric Drill & Bits (1/4”) 1/4” Self-T apping[...]

  • Page 7

    R R R September 21, 2006 7014-082B Page 7 CB 1200 Pellet Stove 3 Dimensions and Clearances A. Appliance Dimensions 5.0 in (127mm) 4-5/8 in ( 1 18mm) 12-/8 in (14mm) 14-1/4 in (62mm) 2-1/2 in (64mm) C L 8-1/6 in. (205mm) 20- 7/16 in. (519mm) 28-1/2 in. (724mm) 27-5/8 in. (692mm) 25-/4 in. (654mm) C L 10- /4 in. (27 mm) 24- /4 in[...]

  • Page 8

    Page 8 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Straight Back Against W all Inches Millimeters A Back W all to Appliance 2 51 B Side W all to Appliance 6 152 Corner Installation Inches Millimeters C W alls to Appliance 2 51 V ertical Installation Inches Millimeters D Back W all to Flue Pipe  76 E Side W all to T op 6 152 F Back W [...]

  • Page 9

    R R R September 21, 2006 7014-082B Page 9 CB 1200 Pellet Stove *L Exception for Horizontal Installations: USA INSTALLATIONS : A non-combustible oor protec - tion is recommended extending beneath the ue pipe when installed with horizontal venting or under the top vent adapter with vertical installation. CANADA INSTALLATIONS : A non-combustible[...]

  • Page 10

    Page 10 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc. CAUTION [...]

  • Page 11

    R R R September 21, 2006 7014-082B Page 1 1 CB 1200 Pellet Stove Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner ’s information manual provided with this ap pli - anc e. For as sis tan ce or add iti ona l i nfo rma tio n c ons ult a qualied installer , service agency[...]

  • Page 12

    Page 12 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 5 V enting Systems NOTE: • Illustrations reect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. A. Alcove Figure 12.1 All minimums listed are to a comb[...]

  • Page 13

    R R R September 21, 2006 7014-082B Page 1 CB 1200 Pellet Stove 12 in . (05 mm ) M in i m u m Non-combustible Hearth Pad W all Thimble Horizontal T ermination Cap 2 in. (51mm) Minimum 6 in. (152mm) Minimum From Glass Straight Out B. Through The W all Horizontal termination cap must be a minimum of 12 inches. (05mm) from the wall. Approved f[...]

  • Page 14

    Page 14 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R We recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred. Bo th i ns ta ll a ti on s a r e a pp r ov ed f or mo bi l e home installations. Must use  or 4 inch (76 to 102mm) “L” or “PL” listed pellet venting or listed double wall pipe and Quadra[...]

  • Page 15

    R R R September 21, 2006 7014-082B Page 15 CB 1200 Pellet Stove Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFP A 21 1 • Factory-built chimney must be 6 in. (152mm) UL10 HT . W ARNING E. Masonry F . Alternate Masonry Non-Combust ible Hearth Pad Airtight Clean-ou t Door Cleano [...]

  • Page 16

    Page 16 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 6 Mobile Home 1. An out sid e air inlet must be provi ded for the com busti on air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spill age. Smoke spillage can also set o[...]

  • Page 17

    R R R September 21, 2006 7014-082B Page 17 CB 1200 Pellet Stove 7 Appliance Set-Up A. Outside Air Kit Instructions Flex Hose Hose Clamp Collar Assembly T rim Rin g T erminatio n Cap Assembly Hose Clamp Included in Kit: 1 piece of 2 inch x  foot ex hose, 2 hose clamps, 1 collar assembly , termination cap assembly , 1 trim ring, 12 screws. a. M[...]

  • Page 18

    Page 18 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 3 to 3 inch T op V ent Adapter 3 to 6 inch T op V ent Offset Adapter 1. Put a layer of high temperature silicone on the  inch (76mm) exhaust outlet. 2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position. . Drill 4 holes with #26[...]

  • Page 19

    R R R September 21, 2006 7014-082B Page 19 CB 1200 Pellet Stove D. Brick Set Installation 1. Remove the bafe rst, follow instructions on page 32 . 2. Slide bottom of left rear brick in rst; rotate top edge toward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. Figure 19.1. . Repeat w[...]

  • Page 20

    Page 20 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R G. Optional Gold or Nickel Grille Assembly 1. Plac e the fro nt log in rs t as show n in Fig ur e 20.1 . Plac e log between repot and face of appliance with charred area surrounding repot. 2. Set the left and right twigs ont o the log, plac ing the hol es in the base of twigs [...]

  • Page 21

    R R R September 21, 2006 7014-082B Page 21 CB 1200 Pellet Stove 1 . A 12 volt AC thermostat is required to operate this pellet appl iance. Y ou may use the inclu ded wall moun t thermo - stat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipator . The current rating is .05 amps. The an[...]

  • Page 22

    Page 22 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the sour ce mat eri al is har dwo od, they can have a hig her miner al content, creating more ash. Fuels containing bark will also have higher ash content. Mine[...]

  • Page 23

    R R R September 21, 2006 7014-082B Page 2 CB 1200 Pellet Stove D. Fuel Adjustment Rod The set screw is located at the bottom of the hopper and set loo se at the facto ry so the fuel adju stm ent contr ol rod will sli de up and down by only loosening the thumb screw at the top. See Figure 23.1. Do not re-tighten bottom set screw . F . Fire Charac[...]

  • Page 24

    Page 24 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R H. Ignition Cycles 1. During each ignition cycle, it is normal to see some smoke in the rebox. The smoke will stop once the re starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperature on the “high” setting. This blower t[...]

  • Page 25

    R R R September 21, 2006 7014-082B Page 25 CB 1200 Pellet Stove 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the corrective action [...]

  • Page 26

    Page 26 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in unit, includ - ing behind rear panels, rebox, heat exchanger , exhaust blower and venting. Feed system fails to start. Out of fuel. #2 snap disc[...]

  • Page 27

    R R R September 21, 2006 7014-082B Page 27 CB 1200 Pellet Stove Symptoms Possible Cause Corrective Action Convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc. Check that blower is plugged into wire har - ness. Replace blower . Replace control box. Exhaust [...]

  • Page 28

    Page 28 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 10 Maintaining & Servicing Y our Appliance Figure 26.1 - Large Clinker 4. Cleaning Ash Drawer • Frequency: As needed • By: Homeowner • T ask: The ash drawer is located in the pedestal. T o remove and empty the ash drawer , open both the left and right side pedest al access do[...]

  • Page 29

    R R R September 21, 2006 7014-082B Page 29 CB 1200 Pellet Stove 6. Ash Removal from Firebox (Cont’d) c. See Cleaning Ash Drawer for instructions to remove the ash drawer . d. This ash is deposited in the same ash drawer as the repot debris. The ash drawer should be emptied every time you clean the rebox. Remember to place the ash and debris[...]

  • Page 30

    Page 0 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Clean Out Cover Figure 28.1 16. Cleaning the T op V ent Adapter a. The appliance must be in complete shutdown and the exhaust blower should be off. Allow the appliance to completely cool down. b. Open the clean-out cover . See Figure 28.1. c. Sweep out any ash build-up. NOTE: There a[...]

  • Page 31

    R R R September 21, 2006 7014-082B Page 1 CB 1200 Pellet Stove Correct Flame Size, Y ellow/White in Colo r Correct Figure 31.3 Ash Build Up in Firebox Pellets Back Up In Feed T ube Firepot Overfills T all, Lazy Flame, Orange in Colo r Incorrect Figure 31.1 Figure 31.2 Poor quality pellet fuel, or lack of maintenance, can create conditions that m[...]

  • Page 32

    Page 2 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 2. Exhaust Blower Replacement E. Igniter Replacement F . Bafe Removal 1. Use proper shut down procedures to shut down the appliance and let it completely cool down and then unplug it and remove the ash drawer . 2. Follow instructions to remove the ash drawer found on page 28 . Rem[...]

  • Page 33

    R R R September 21, 2006 7014-082B Page  CB 1200 Pellet Stove G. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury . W ARNING Figure 33.1 • Remove door from appliance and place face down on a protected surfa[...]

  • Page 34

    Page 4 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R 1 1 Reference Materials 7. Heat Exchangers The heat exchan gers transfer hot air from the exhaust system into convection air . Lift the stove top to access the heat exchangers. There are 2 clean out rods located under the heat exchangers. 8 . Heat Output Switch The heat outp ut swi t[...]

  • Page 35

    R R R September 21, 2006 7014-082B Page 5 CB 1200 Pellet Stove 16. Snap Disc #1 (Convection Blower) 145°F Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and of f as needed. Power is always present at snap dis[...]

  • Page 36

    Page 6 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R B. Component Locations Heat Output Fan Speed Reset Button Call Light HIGH HIGH MED LOW LOW Power Outlet T erminal Block. Center 2 screws for Thermostat Wires Outside Air Flex Hose Convection Blower Cleaning Rods Heat Exchanger T ubes Figure 36.1 Figure 36.3 Figure 36.4 Figure 36.2[...]

  • Page 37

    R R R September 21, 2006 7014-082B Page 7 CB 1200 Pellet Stove Figure 37.1 - Door , Face, Glass & Door Latch Assembly Figure 37.2 - Firepot Assembly C. Exploded Views 1 2  4 5 6 7 8 9 Glass Size Center: 13-7/8” wide x 1 1” high Glass Size Sides: 5-1/8” wide x 1 1” high Nbr Description Part Number 1 Door Frame MBK: 410-600 Gold:[...]

  • Page 38

    Page 8 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Figure 38.1 2 24 25 26 27 28 29 0 1 2  4 5 6 7 8 9 40 41 42 4 44 45 46 47 48 Nbr Description 2 Door Assembly 24 Ash Pan 25 Panel Access, Front (Firepot) 26 Latch, Draw 27 Director , Air , Large 28 Director , Air , Small 29 Grille, Louvers [...]

  • Page 39

    R R R September 21, 2006 7014-082B Page 9 CB 1200 Pellet Stove 51 52 5 54 55 56 70 71 72 7 62 74 57 58 59 60 61 6 64 65 66 67 68 69 75 76 77 Figure 39.1 Nbr Description 51 Exhaust Plenum Clean-Out Plate 52 Snap Disc, #1, 145-40 degree 5 Blower , Convection 54 Convection Air Plenum 55 Snap Disc, #2, 200 degree 56 Curtain Mount, Side, [...]

  • Page 40

    Page 40 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R IMPORT ANT : THIS IS DA TED INFORMA TION. The most curren t informati on is locat ed on the Quadra - Fire web site at www .quadrare.com . When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts and Accessories Item # Parts (Alphabetical Order[...]

  • Page 41

    R R R September 21, 2006 7014-082B Page 41 CB 1200 Pellet Stove Appliance Part No. Classic Bay 1200 Pellet Stove CB1200  Glass Assembly , Left or Right, 1 pc 510-5410 Grille, Bar , Bottom 410-80 4 Glass Frame Post 410-6240 5 Glass Frame Side 410-4740 7 Glass Frame Spacer 410-6250 8 Glass Frame, T op & Bottom 410-470 72 Handle, Hoppe[...]

  • Page 42

    Page 42 7014-082B September 21, 2006 R CB 1200 Pellet Stove R R Date of Service Performed By Description of Service E. Service And Maintenance Log[...]

  • Page 43

    R R R September 21, 2006 7014-082B Page 4 CB 1200 Pellet Stove Lifetime Warranty F . W arranty Policy LIMITED LIFETIME W ARRANTY The Hearth & Home T echnologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home T echnologies will repair or replace them.[...]

  • Page 44

    R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrare.com 7014-082B September 21, 2006 Page 44 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please call 1-800-926-4356 WHERE PURCHASED: __[...]