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Quadra-Fire CB1200M-MBK manual

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  • Page 1

    R www .quadrare.com 7014-179D December 16, 201 1 CLASSIC BA Y 1200 PELLET ST OVE O-T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US Owner ’ s Manual Installation and Operation CB1200M-MBK Model: DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instruc - tionsincluded. ?[...]

  • Page 2

    Page2 7014-179D December 16, 201 1 R CB 1200 Pellet Stove and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradition of excellence!  In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durabi[...]

  • Page 3

    R December 16, 201 1 7014-179D Page3 CB 1200 Pellet Stove Section 1: Listing and Code Approvals  A. ApplianceCertications...................... 4  B. MobileHomeApproved...................... 4  C. GlassSpecications ............................ 4  D. ElectricalRating ....................[...]

  • Page 4

    Page4 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 1 Listing and Code Approvals A. Appliance Certication C. Glass Specications E. BTU & Efciency Specications This appliance is equipped with 5mm ceramic glass.  Replace glass only with 5mm ceramic glass.  Please contac[...]

  • Page 5

    R December 16, 201 1 7014-179D Page5 CB 1200 Pellet Stove A . Design, Installation & Location Consider- ations Warning! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute  components. 1. Appliance Location NOTICE: Checkbuildingcodespri[...]

  • Page 6

    Page6 7014-179D December 16, 201 1 R CB 1200 Pellet Stove C. Thermostat Location The thermostat’s location will have some effect on the  appliance’s operation.  When the thermostat is located close to the appliance, it may require a slightly higher temperatur[...]

  • Page 7

    R December 16, 201 1 7014-179D Page7 CB 1200 Pellet Stove H. Inspect Appliance & Components and Pre-Burn Check List ReciprocatingSaw ChannelLocks Hammer PhillipsScrewdriver T apeMeausre PlumbLine Level FramingMaterial Hi-tempCaulkingMaterial Gloves SafetyGlasses FramingSquare ElectricDrill&Bits?[...]

  • Page 8

    Page8 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 3 Dimensions and Clearances A. A ppliance Dimensions 5.0 in (127mm) 4-5/8 in (1 18mm) 12-3/8 in (314mm) 14-1/4 in (362mm) 2-1/2 in (64mm) C L 8-1/6 in. (205mm) 20- 7/ 16 in. (51 9 mm) 28-1/ 2 in. (724m m) 27-5/ 8 in. (69 2 mm) 25-3/ 4 in. (65 4 mm) C L 10-3/4 in. (273mm) 24-3/4 in. (62[...]

  • Page 9

    R December 16, 201 1 7014-179D Page9 CB 1200 Pellet Stove Straight Back Against W all Inches Millimeters A BackW allto Appliance 2 51 B SideW allto Appliance 6 152 Corner Installation Inches Millimeters C W allsto Appliance 2 51 V ertical Installation Inches Millimeters D BackW alltoFluePipe 3 76 E SideW[...]

  • Page 10

    Page10 7014-179D December 16, 201 1 R CB 1200 Pellet Stove *L Exception for Horizontal Installations: USA INSTALLATIONS : A  non-combustible oor protec - tion is recommended extending beneath the ue pipe when installed with horizontal venting or under the top ventadapter?[...]

  • Page 11

    R December 16, 201 1 7014-179D Page1 1 CB 1200 Pellet Stove Do not terminate vent inanyenclosedorsemi-enclosed areasuchasacarport,garage,attic,crawlspace,undera sundeckorporch,narrowwalkwayorcloselyfencedarea, oranylocationthatcanbuildupac[...]

  • Page 12

    Page12 7014-179D December 16, 201 1 R CB 1200 Pellet Stove Improperinstallation,adjustment,alteration,serviceor maintenancecancauseinjuryorpropertydamage.Refer totheowner ’sinformationmanualprovidedwiththisap pli - ance.Forassistanceoradditionalinformationco[...]

  • Page 13

    R December 16, 201 1 7014-179D Page13 CB 1200 Pellet Stove 5 V enting Systems NOTE: •  IllustrationsreecttypicalinstallationsandareFOR DESIGNPURPOSESONL Y . • I llustrations/diagramsarenotdrawntoscale. •  Actualinstallationmayvaryduetoindividualdesign preferen[...]

  • Page 14

    Page14 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 6 in. (152mm) Min imu m Non-combustible Hearth Pad W all Thimble Horizontal T ermination Cap 2 in. (51mm) Minimum 6 in. (152mm) Minimum From Glass Straight Out B. Through The W all Horizontal termination cap must be a minimumof 12 inches. (305mm) from?[...]

  • Page 15

    R December 16, 201 1 7014-179D Page15 CB 1200 Pellet Stove We recommend a minimum of 60 in. (1.5m) vertical, howeverabovetheeaveispreferred. Both installations areapproved formobile home instal - lations.  Must use 3 or 4 inch (76 to 102mm) “L[...]

  • Page 16

    Page16 7014-179D December 16, 201 1 R CB 1200 Pellet Stove FireHazard InspectionofChimney: • Masonrychimneymustbeingoodcondition. • MeetsminimumstandardofNFP A 21 1 • Factory-builtchimneymustbeminimum6in.(152mm) UL103HT . W ARNING E. Masonry F. Alternate Masonry [...]

  • Page 17

    R December 16, 201 1 7014-179D Page17 CB 1200 Pellet Stove 6 Mobile Home 1. An outside air inlet must be provided for the combustion air andmust remainclear of leaves,debris, iceand/or snow .  It must be unrestricted while the appliance is in use?[...]

  • Page 18

    Page18 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 7 Appliance Set-Up A. Outside Air Kit Instructions Flex Hose Hose Clamp Collar Assembly T rim Rin g T erminatio n Cap Assembly Hose Clamp Included in Kit: 1pieceof2inchx3footexhose,2hose clamps,1collarassembly ,terminationcap[...]

  • Page 19

    R December 16, 201 1 7014-179D Page19 CB 1200 Pellet Stove 3 to 3 inch T op V ent Adapter 3 to 6 inch T op V ent Offset Adapter 1. Put a layer of high temperature silicone on the 3 inch (76mm)exhaustoutlet. 2. Slidethetopventadapterontotherearexhaustoutlet andadjust[...]

  • Page 20

    Page20 7014-179D December 16, 201 1 R CB 1200 Pellet Stove D. Optional Brick Set Installation 1. Removethebaferst,followinstructionson page 34 . 2. Slide bottom of left rear brick in rst; rotate top edge toward rear of appliance and then rotate outer [...]

  • Page 21

    R December 16, 201 1 7014-179D Page21 CB 1200 Pellet Stove G. Optional Gold or Nickel Grille Assembly 1. Place the front log in rst as shown in Figure 21.1 .  Place  logbetweenrepotand faceofappliancewith charred areasurroundingrepot. 2. Set the left [...]

  • Page 22

    Page22 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 1 . A  12 volt AC thermostat is required to operate this pellet appliance.  Y ou may use the included wall mount thermo - stator purchase an optional programmable thermostat or remote control.[...]

  • Page 23

    R December 16, 201 1 7014-179D Page23 CB 1200 Pellet Stove 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuelpellets are made from sawdustor wood by-products.  Ifthe source material is hardwood, they can have a higher mine ral content,creatingmorea[...]

  • Page 24

    Page24 7014-179D December 16, 201 1 R CB 1200 Pellet Stove E. Fire Characteristics A properly adjusted re with the heat o utput control  switch  set on“high” hasa shortactiveame patternthat extendsoutof the repot approximately 4 to 6 inches [...]

  • Page 25

    R December 16, 201 1 7014-179D Page25 CB 1200 Pellet Stove G. Ignition Cycles 1. During each ignition cycle, it is normal to see some smoke in the rebox.  The smoke will stop once the restarts. 2. The convection blowerwill automaticallyturn on a[...]

  • Page 26

    Page26 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 9 T roubleshooting With proper installation,operation, andmaintenance yourappliance willprovide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist aqual i?[...]

  • Page 27

    R December 16, 201 1 7014-179D Page27 CB 1200 Pellet Stove Symptom Possible Cause Corrective Action Sloworsmokystart-up (Cont’d ) Dirtyexhaustand/orventingsystem. Checkforashbuildupinunit,includ - ingbehindrearpanels,rebox,heat exchanger ,exhaustblowerandventing. [...]

  • Page 28

    Page28 7014-179D December 16, 201 1 R CB 1200 Pellet Stove Symptoms Possible Cause Corrective Action Convectionblowerfailsto start. #1snapdiscdefective. Blowernotpluggedin. Blowerisdefective. Controlboxisdefective. Replacesnapdisc. Checkthatblowerispluggedintowirehar - ne[...]

  • Page 29

    R December 16, 201 1 7014-179D Page29 CB 1200 Pellet Stove 10 Maintaining & Servicing Y our Appliance C. General Maintenance 1. T ypes of Fuel Dependingonthe typeoffuelyouare burningwilldictate howoftenyouhavetocleanyourrepot. If the fuel you are burning has?[...]

  • Page 30

    Page30 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 5. Disposal of Ashes • Frequency:  Asneeded • By: Homeowner Ashes should be placed in a metal container with a tight-tting lid.  The closed container of ashes should be placedon anon-combustible[...]

  • Page 31

    R December 16, 201 1 7014-179D Page31 CB 1200 Pellet Stove 7. Cleaning Beneath Heat Exchanger • Frequency: Monthlyorafterburning1tonoffuel • By: Homeowner  a. Be sure the appliance is allowed to cool, has been unpluggedandtheexhaustblowerisoff .?[...]

  • Page 32

    Page32 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 15. Soot and Fly Ash: Formation & Need for Removal in Exhaust V enting System. • Frequency: Y earlyormorefrequentlydependingon ashbuild-up. • By: QualiedServiceT echnician/Homeowner Be sure the appliance is allowed to[...]

  • Page 33

    R December 16, 201 1 7014-179D Page33 CB 1200 Pellet Stove Correct Flame Size, Y ellow/White in Color Correct Figure 33.3 Ash Build Up in Firebox Pellets Back Up In Feed T ube Firepot Overfills T all, Lazy Flame, Orange in Color Incorrect Figure 33.1 Figure 33.2 D. High Ash Fuel Content Maintenance • Frequency: Whentheashbuil[...]

  • Page 34

    Page34 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 2. Exhaust Blower Replacement G. Igniter Replacement F . Bafe Removal 1. Use proper shut down procedures to shut down the appliance and let it completely cool down and then unplugitandremovetheashdrawer . 2.[...]

  • Page 35

    R December 16, 201 1 7014-179D Page35 CB 1200 Pellet Stove H. Glass Replacement • Glassis5mmthickhightemperatureheat- resistantceramicglass. • DONOTREPLACEwithanyothermaterial. • Alternatematerialmayshatterandcause injury . W ARNING Figure 35.1 T op & Bottom Frame [...]

  • Page 36

    Page36 7014-179D December 16, 201 1 R CB 1200 Pellet Stove 11 Reference Materials 7. Heat Exchangers The heat exchangers transfer hot air from the exhaust system into convection air . Lift the stove top to access the heat  exchangers. There are 2clean out rods[...]

  • Page 37

    R December 16, 201 1 7014-179D Page37 CB 1200 Pellet Stove 16. Thermostat The applianceis designedto runon a12 volt ACthermostat. The heat anticipator should be set on the lowest setting available. 17. Snap Disc #1 (Convection Blower) 145°F Snapdisc#1is located?[...]

  • Page 38

    Page38 7014-179D December 16, 201 1 R CB 1200 Pellet Stove B. Component Locations Heat Output Fan Speed Reset Button Call Light HIGH HIGH MED LOW LOW Power Outlet T erminal Block. Center 2 screws for Thermostat Wires Outside Air Flex Hose Convection Blower Cleaning Rods Heat Exchanger T ubes Figure 38.1 Figure 38.3 Figure 38.4 Figure 38.2[...]

  • Page 39

    R December 16, 201 1 7014-179D Page39 CB 1200 Pellet Stove C. Exploded Views Figure 39.1 Service Parts 12/1 1 R Classic Bay Freestanding Pellet Stove CB1200M-MBK Beginning Manufacturing Date: April 2009 Ending Manufacturing Date: Active 1 5 2 3 6 7 12 9 8 4 10 11 13 14 15 16 21 17 18 19 20 22 23 24 25 26 33 35 37 38 39 40 31 29 28 27 30 36 32[...]

  • Page 40

    Page40 7014-179D December 16, 201 1 R CB 1200 Pellet Stove Figure 40.1 B. Service Parts & Accessories Service Parts 12/1 1 R IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an author[...]

  • Page 41

    R December 16, 201 1 7014-179D Page41 CB 1200 Pellet Stove Service Parts 12/1 1 R IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION[...]

  • Page 42

    Page42 7014-179D December 16, 201 1 R CB 1200 Pellet Stove Service Parts 12/1 1 R IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION[...]

  • Page 43

    R December 16, 201 1 7014-179D Page43 CB 1200 Pellet Stove Service Parts 12/1 1 R IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION[...]

  • Page 44

    Page44 7014-179D December 16, 201 1 R CB 1200 Pellet Stove Service Parts 12/1 1 R IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION[...]

  • Page 45

    R December 16, 201 1 7014-179D Page45 CB 1200 Pellet Stove Service Parts 12/1 1 R CB1200M-MBK Beginning Manufacturing Date: April 2009 Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in t[...]

  • Page 46

    Page46 7014-179D December 16, 201 1 R CB 1200 Pellet Stove E. W arranty Policy[...]

  • Page 47

    R December 16, 201 1 7014-179D Page47 CB 1200 Pellet Stove[...]

  • Page 48

    R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrare.com 7014-179D December 16, 201 1 Page48 CONT ACT INFORMA TION : This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 1[...]