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Quadra-Fire CUMPGAP-PMH manual

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Table of contents for the manual

  • Page 1

    www .quadra fi re.com 7006-188G Cumberland Gap Non-Catalytic, Front/Side Load, W ood Heater O-T O - T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US Models: CUMBGAP-MBK CUMBGAP-PMH DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party respo[...]

  • Page 2

    R Page 2 November 5, 2010 Cumberland Gap W ood Stove 7006-188G and Welcome to the Quadra-Fire Family ! H earth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the mark[...]

  • Page 3

    Page 3 Cumberland Gap W ood Stove R November 5, 2010 7006-188G Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which, [...]

  • Page 4

    R Page 4 November 5, 2010 Cumberland Gap W ood Stove 7006-188G The Quadra-Fire Y osemite W ood Stove meets the U.S. Environmental Protection Agency’s 1990 particulate emis- sion standards. A. Appliance Certi fi cation C. Glass Speci fi cations D. BTU & Ef fi ciency Speci fi cations This stove is equipped with 5mm ceramic glass. Replace gl[...]

  • Page 5

    Page 5 Cumberland Gap W ood Stove R November 5, 2010 7006-188G 2 Getting Started A . Design, Installation & Location Consider ations Consideration must be given to: • Safety • Convenience • T raf fi c fl ow • Chimney and chimney connector required It is a good idea to plan your installation on paper , using exact measurements for clea[...]

  • Page 6

    R Page 6 November 5, 2010 Cumberland Gap W ood Stove 7006-188G Marginal Location: • Below peak Location NOT recommended: • Not the highest point of the roof • Wind loading possible Multi-level Roofs Windward Leeward Recommended: Outside Air Intake on windward side NOT recommended: Outside Air Intake on leeward side Recommended Location: • A[...]

  • Page 7

    Page 7 Cumberland Gap W ood Stove R November 5, 2010 7006-188G Exterior conditions such as roof line, surrounding trees, prevailing winds and nearby hills can influence stove performance. Y our local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your fl ue problem. D. F[...]

  • Page 8

    R Page 8 November 5, 2010 Cumberland Gap W ood Stove 7006-188G Floor Protector Thimble, 12 in (305mm) Of Brick Ceiling Joist Combustible W all Airtight Cleanout Door Fireclay Flue Liner With Air Space Sheathing Eave 1 in (25mm) Clearance With Firestop Rafter Flashing Concrete Cap Outside Air T ermination Cap Outside Air Rear V ent Spark Arrestor Ca[...]

  • Page 9

    Page 9 Cumberland Gap W ood Stove R November 5, 2010 7006-188G 3 Dimensions and Clearances A. Appliance Dimensions NOTE: Flue Collar size is 6 inch (152mm) diameter (ID) FRONT VIEW SIDE VIEW TOP VIEW SIDE VIEW WITH FUEL DOOR 27-1/4" (692mm) 18-1/8" (460mm) 2-9/16" (65mm) 12-3/16" (310mm) 16-1 1/16" (424mm) 26-7/8" (683[...]

  • Page 10

    R Page 10 November 5, 2010 Cumberland Gap W ood Stove 7006-188G B A C1 Non-fuel door side D2 Fuel Door side C2 D1 B. Clearances T o Combustibles (UL And ULC) G (Ceiling) H E1 E2 F1 F2 Fuel door side Non-fuel door side G (Ceiling) Max Mantel Depth 10" (254mm) G (Mantel) IF SIDE FUEL LOADING DOOR IS NOT USED: • • Must remain in the locked po[...]

  • Page 11

    Page 1 1 Cumberland Gap W ood Stove R November 5, 2010 7006-188G FLOOR PROTECTOR: Floor protector must be non- combustible material, extending beneath heater and to the front/sides/rear as indicated. The fl oor must be a minimum of 1/2 inch (26mm) thickness ("k" value = 0.84, R value = 0.59) non-combustible or otherwise adequately protec[...]

  • Page 12

    R Page 12 November 5, 2010 Cumberland Gap W ood Stove 7006-188G B. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will fl ow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the [...]

  • Page 13

    Page 13 Cumberland Gap W ood Stove R November 5, 2010 7006-188G Figure 13.3 - Completed View Figure 13.1 Discard heat shield Remove 4 screws and set rear shield & screws aside Remove bolts and rotate flue collar Rear Heat Shield Remove cast top Secure Horizontal Flue Heat Shield 1. Lift off cast top. Remove 4 Phillips head screws from the heat [...]

  • Page 14

    R Page 14 November 5, 2010 Cumberland Gap W ood Stove 7006-188G Cut end to the front Straight end to the back Ceramic Blanket Slanted corner Manifold chamber REQUIRED ON ALL HORIZONT AL INST ALLA TIONS 1. Open both doors. 2. Hold the diverter in a vertical position with the straight edge going in fi rst and then rotate it to the inside of the fi [...]

  • Page 15

    Page 15 7006-188G R Cumberland Gap Wood Stove BENDING TEMPLA TE STRAIGHT END CUT ENDS Cut Ends Hand Bend #1 Cut Ends Straight End Hand bend #2 Lay the fl at diverter on the template with the cut ends at the bottom of the tem- plate. HAND BEND #1 Bend the diverter to match the same degree bend as in the template. HAND BEND #2 Bend the diverter 90°[...]

  • Page 16

    R Page 16 November 5, 2010 Cumberland Gap W ood Stove 7006-188G E. Leg Leveling System Figure 16.3 - Bolt fully extended Figure 16.2 Figure 16.1 1. Thread Allen bolts through nuts until fl ush. Figure 16.1. The Allen bolts and nuts are included in the component pack inside the appliance fi rebox. 2. Slide assembled nuts and bolts into slots on le[...]

  • Page 17

    Page 17 Cumberland Gap W ood Stove R November 5, 2010 7006-188G I tems Needed for Installation : 4 in. (102mm) diameter fl ex pipe in the length as required for your installation; Phillips screwdriver; Silicone sealant; Drills and saws necessary for cutting holes through the wall or fl ooring in your home. Included in Kit: 2 cable ties; oustide a[...]

  • Page 18

    R Page 18 November 5, 2010 Cumberland Gap W ood Stove 7006-188G NOTE: I n Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100 o F) CLASS “A” or conforming to CAN/ULC-S629M, STANDARD FOR 650 o C FACTORY-BUILT CHIMNEYS. 5 Chimney Requirements Figure 18.1 Prefabricated Exterior Chimney Figure 18.2 - Prefabricate[...]

  • Page 19

    Page 19 Cumberland Gap W ood Stove R November 5, 2010 7006-188G Thimble Site constructed for masonry chimney installation: Components • A minimum length of 12 inches [305mm] (longer for thicker walls) of solid insulated factory-built chimney length con- structed to UL 103 T ype HT 6 inch (152mm) inside diam- eter . Chimney needs to extend a minim[...]

  • Page 20

    R Page 20 November 5, 2010 Cumberland Gap W ood Stove 7006-188G Chimney Height / Rise and Run This product was designed for and tested on a 6 inch (152mm) chimney , 12 to 14 feet (420-480cm) high, (includes stove height) measured from the base of the appliance to the top of the chimney (not including chimney cap). The further your stack height or d[...]

  • Page 21

    Page 21 Cumberland Gap W ood Stove R November 5, 2010 7006-188G C. Installing Chimney Components Chimney Connector Single wall connector or stove pipe. This must be at least 24 gauge mild steel or 26 gauge blue steel. The sections must be attached to the appliance and to each other with the crimped (male) end pointing toward the stove. All joints, [...]

  • Page 22

    R Page 22 November 5, 2010 Cumberland Gap W ood Stove 7006-188G D. Chimney T ermination Requirements Follow manufacturer ’s instructions for clearance, securing fl ashing and terminating the chimney . • Must have an approved and Listed cap • Must not be located where it will become plugged by snow or other material • Must terminate at leas[...]

  • Page 23

    Page 23 Cumberland Gap W ood Stove R November 5, 2010 7006-188G 6 Mobile Home Installation 10. Burn wood only . Other types of fuels may generate poisonous gases (e.g., carbon monoxide). 1 1. If unit burns poorly while an exhaust blower is on in home, (i.e., range hood), increase combustion air . 12. Installation shall be in accordance with the Man[...]

  • Page 24

    R Page 24 November 5, 2010 Cumberland Gap W ood Stove 7006-188G 7 Appliance Set-Up All Doors • Install washer on door handle shaft. • Slide door handle through door . Right Front & Side Doors: • Install additional spacing washer(s) as needed. • Install bushing, door latch and locknut. Caution! Do not overtighten locknut. Door handle nee[...]

  • Page 25

    Page 25 Cumberland Gap W ood Stove R November 5, 2010 7006-188G Do not over- fi re. Over- fi ring may ignite creosote or will damage the stove and chimney . T o prevent over- fi ring your stove, DO NOT : • Use fl ammable liquids • Overload with wood • Burn trash or large amounts of scrap lumber • Permit too much air to the fi re W ARNI[...]

  • Page 26

    R Page 26 November 5, 2010 Cumberland Gap W ood Stove 7006-188G Moisture Seasoned Wood • Cut logs to size • Split to 6 inches (152 mm) or less in diameter • Air dry to a moisture content of not more than 20% - Soft wood - about nine months to dry - Hard wood - about eighteen months to dry The majority of the problems appliance owners experien[...]

  • Page 27

    Page 27 Cumberland Gap W ood Stove R November 5, 2010 7006-188G The Primary Air Slide Control located under the ashlip ad- justs the burn rates. Figure 27.1. 3. Final Stage The fi nal stage of burning is the charcoal stage. This occurs when the fl ammable gases have been mostly burned and only charcoal remains. This is a naturally clean portion o[...]

  • Page 28

    R Page 28 November 5, 2010 Cumberland Gap W ood Stove 7006-188G F . Heat Output Settings For maximum operating ef fi ciency with the lowest emissions, follow these operating procedures: 1. Regardless of desired heat output, when loading stove, burn it with both air controls wide open for 5 to 15 min- utes. 2. Regulate burn rate (heat output) by us[...]

  • Page 29

    Page 29 Cumberland Gap W ood Stove R November 5, 2010 7006-188G Fire Risk. Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance. W ARNING • Do NOT store fl ammable materials in the appliance’ s vicinity . • DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS T O S[...]

  • Page 30

    R Page 30 November 5, 2010 Cumberland Gap W ood Stove 7006-188G Figure 30.1 - Clear Space K. Clear Space • Do NOT place combustible objects within 4 ft (1.2 m) of the front of fi replace. Figure 30.1 . • Do not place combustible objects within 48 inches in front of the appliance. • High temperatures may ignite clothing, furniture or draperie[...]

  • Page 31

    Page 31 Cumberland Gap W ood Stove R November 5, 2010 7006-188G CORRECT POSITION INCORRECT POSITIONS Firebox damage due to improper baf fl e place- ment is not covered by warranty . Operate the wood burning appliance with the baf fl e in the correct position only . Not doing so could result in: • Reduced ef fi ciency • Overheating the chimne[...]

  • Page 32

    R Page 32 November 5, 2010 Cumberland Gap W ood Stove 7006-188G A. General Maintenance Inspection: Inspect the system at the appliance connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker , so it is important to check the chimney from the top as well as from the bottom. Formation and Need For Removal : When woo[...]

  • Page 33

    Page 33 Cumberland Gap W ood Stove R November 5, 2010 7006-188G 4. Cleaning Plated Surfaces • Frequency: Prior to first burn and then as desired • By: Homeowner Clean all the fi ngerprints and oils from plated surfaces BEFORE fi ring the appliance for the fi rst time. If not cleaned properly before lighting your fi rst fi re, the oils can [...]

  • Page 34

    R Page 34 November 5, 2010 Cumberland Gap W ood Stove 7006-188G D. Glass Replacement 1. Ensure that the fi re is out and the appliance is cool to the touch. 2. Protect a table or counter top with padding or towels. Protect your hands and wear gloves to prevent injury . 3. Remove the door with the broken glass by lifting the door up and off of the [...]

  • Page 35

    Page 35 Cumberland Gap W ood Stove R November 5, 2010 7006-188G 1. Remove all ash from fi rebox, and extinguish all hot embers before disposal into a metal container . 2. Remove ceramic blanket & baf fl e together 3. With a 3/16” Allen wrench, remove the front manifold tube retainer bolts on the air channel under the end of the front tube. [...]

  • Page 36

    R Page 36 November 5, 2010 Cumberland Gap W ood Stove 7006-188G Baffle Blanket Latch Cam Spacing Washers Baf fl e & Blanket Optional Blower Chimney System Firebrick & Ash Removal Door & Glass Assemblies Door Handle Frequency MONTHL Y or After Every Cord of Wood Baf fl e and blanket placement is critical to heat output, ef fi ciency a[...]

  • Page 37

    Page 37 Cumberland Gap W ood Stove R November 5, 2010 7006-188G With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a quali fi ed service person in the diagnosis of a problem and the corrective action to be take[...]

  • Page 38

    Page 38 November 5, 2010 7006-188G Exploded Drawing 6HUYLFH3DUWV R 1RQ&DWDOWLF)URQW6LGH/RDG:RRG6WRYH &XPEHUODQG*DS 3DUWQXPEHUOLVWRQIROORZLQJSDJH &80%*$30%.WR $FWLYH&80%*$330+WR$FWLYH &80%*$33&5[...]

  • Page 39

    Page 39 November 5, 2010 7006-188G 6HUYLFH3DUWV R ,03257 $17  7+,6,6'$ 7(',1)250$ 7,21:KHQUHTXHVWLQJVHUYLFHR UUHSODFHPHQW SDUWVIRURXUDSSOLDQFHSOHDVHSURYLGHPRGHOQXPEHUDQGVHULDO QXPEHU  $OOSDUWVOLVWHG LQWKLVPDQXDOPDEHRUGHUHGIURPDQDX[...]

  • Page 40

    Page 40 November 5, 2010 7006-188G 6HUYLFH3DUWV R &XPEHUODQG*DS %HJLQQLQJ0DQXIDFWXULQJ'DWH-DQ (QGLQJ0DQXIDFWXULQJ'DWH $FWLYH ,03257 $17 7+,6,6'$ 7(',1)250$ 7,21:KHQUHTXHVWLQJVHUYLFHR UUHSODFHPHQW SDUWVIRURXUDSSOLDQFHSOHDVHS[...]

  • Page 41

    Page 41 November 5, 2010 7006-188G 6HUYLFH3DUWV R &XPEHUODQG*DS %HJLQQLQJ0DQXIDFWXULQJ'DWH-DQ (QGLQJ0DQXIDFWXULQJ'DWH $FWLYH ,03257 $17  7+,6,6'$ 7(',1)250$ 7,21:KHQUHTXHVWLQJVHUYLFHRUUHSODFHPHQW SDUWVIRURXUDSSOLDQFHSOHDVHS[...]

  • Page 42

    R Page 42 November 5, 2010 Cumberland Gap W ood Stove 7006-188G C. W arranty Policy[...]

  • Page 43

    Page 43 Cumberland Gap W ood Stove R November 5, 2010 7006-188G[...]

  • Page 44

    November 5, 2010 Page 44 7006-188G R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer , log onto www .quadra fi re.com Date purchased/installed: Serial Nu[...]