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Quadra-Fire SAPPH-D-CSB manual

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  • Page 1

    Quartet Front Solitaire Front www .quadra fi re.com January 28, 2008 250-7233F R T ested and List ed by Beaverton Oregon USA OMNI- T est Laborat ori es, I nc . C US DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understa[...]

  • Page 2

    Page 2 Quadra-Fire · Sapphire · 250-7233F January 28, 2008 Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the market, including ‘V oice of the Customer ’[...]

  • Page 3

    Page 3 Quadra-Fire · Sapphire · 250-7233F - T ABLE OF CONTENTS - January 28, 2008 Section 1: Listing and Code Approvals A. Appliance Certi fi cations ...................... 4 B. Glass Speci fi cations ............................ 4 C. BTU Speci fi cations .............................. 4 D. High Altitude Installations .................... 4 E.[...]

  • Page 4

    Page 4 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 1 Listing and Code Approvals The product is listed to ANSI standards for “V ented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre- ational V ehicles” and "Gas Fired Appliances for use at High Altitudes". [...]

  • Page 5

    January 28, 2008 Page 5 Quadra-Fire · Sapphire · 250-7233E NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including th[...]

  • Page 6

    Page 6 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 2 Getting Started Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult local building, fi re of fi cials or authorities having jurisdiction about restrictions, installation inspection, and pe[...]

  • Page 7

    January 28, 2008 Page 7 Quadra-Fire · Sapphire · 250-7233E 3 Appliance Location and Clearances A. Selecting Appliance Location NOTE: · Illustrations re fl ect typical installations and are FOR DESIGN PURPOSES ONL Y . · Illustrations/diagrams are not drawn to scale. · Actual installation may vary due to individual design preference. When selec[...]

  • Page 8

    Page 8 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 4 T ermination Locations A. V ent T ermination Minimum Clearances 24 in. (610mm) (minimum) to Perpendicular W all (Gas Only) A 18 in. (457mm) Gas or Wood T ermination Gas T ermination Gas T ermination A 6 in. (152mm) Wood & Fuel Oil T ermination 20 in. (508mm) Figure 4.2 Multiple V er[...]

  • Page 9

    January 28, 2008 Page 9 Quadra-Fire · Sapphire · 250-7233E Figure 4.4 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inche s ............. clearances above grade , veran- da, porch, deck or balcony B = 1 2 i n c h es ............ cl e a r a n c e s t o wi n do w or do o r that may be opened, or to per- manen[...]

  • Page 10

    Page 10 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 5 V ent Information A. V enting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only following venting components: • Hearth & Home T echnologies (HHT) • Security Chimney's Secure V ent Chimney System • Selkirk Metalbestos ?[...]

  • Page 11

    January 28, 2008 Page 1 1 Quadra-Fire · Sapphire · 250-7233E D. How to Use the V ent Graph E. V enting Guidelines NOTE: IF YOUR INST ALLA TION F ALLS WITHIN A SHADED AREA ON THE GRAPH, THE DAMPER MUST BE USED. NOTE: In the Commonwealth of Massachusetts, the word damper shall be replaced with the words flue restrictor . 1. Measure the distance fro[...]

  • Page 12

    Page 12 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Female Locking Lugs Male Locking Lugs Step 1. Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance. F . Horizontal[...]

  • Page 13

    January 28, 2008 Page 13 Quadra-Fire · Sapphire · 250-7233E NOTE: (1) Installation requires a minimum of 1 1 in. (279mm) horizontal run. Each 1 ft. (305mm) of horizontal vent run must include a 1/4 in. (6mm) of vertical rise towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possi[...]

  • Page 14

    Page 14 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly . It is important that the vent pipe extend into the vent termination cap a sufficient distance[...]

  • Page 15

    January 28, 2008 Page 15 Quadra-Fire · Sapphire · 250-7233E Step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 16, Figure 5.15. Check the instructions for maximum vertical[...]

  • Page 16

    Page 16 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed. Step 5. Cut a hole in the roof centered on the smal[...]

  • Page 17

    January 28, 2008 Page 17 Quadra-Fire · Sapphire · 250-7233E MIN. 1 in. (25mm) CLEARANCE CEILING FIRES TO P NAILS MIN. 1 in. (25mm) CLEARANCE MIN. 1 in. (25mm) CLEARANCE MIN. 1 in. (25mm) CLEARANCE Figure 5.16 Fire Risk. Explosion Risk. W ARNING • Any occupied areas above the first floor , including closets and storage spaces, which the vertical[...]

  • Page 18

    Page 18 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 2. Cathedral Ceiling LEVEL CA THEDRAL CEILING SUPPORT BOX 2 in. (51mm) MIN. BELOW FINISHED CEILING CUT HOLE 1/8 in. (3mm) GREA TER IN SIZE THAN P A TTERN OF SUPPOR T BOX AS IT IS PROJECTED ONTO ROOF LINE Figure 5.16 Figure 5.17 Step 1. Follow installation Steps 1 and 2 under vertical ins[...]

  • Page 19

    January 28, 2008 Page 19 Quadra-Fire · Sapphire · 250-7233E HIGH WIND TERMINA TION CAP SHEET MET AL SCREWS DRILL FOUR 1/8 in. (3mm) DIAMETER HOLES Figure 5.21 Figure 5.22 Step 4. Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill four 1/8 in. (3mm) diameter holes thro[...]

  • Page 20

    Page 20 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 4. Existing Masonry Chimney T ype A - Up & Out Installations for T op V ent Configurations Figure 5.23 T ype B - Hearth Rear V ent Installations for Use With Rear V ent Kit (see Section 12 for conversion kit and venting components.) TERMINA TION CAP FLASHING 4 in. (102mm) FLEX LINER [...]

  • Page 21

    January 28, 2008 Page 21 Quadra-Fire · Sapphire · 250-7233E 10 in. x 10 in. (254mm x 254mm) FRAMED OPENING IN W ALL STUDW ALL MASONR Y CHIMNEY RETRO CONNECTOR FOUR MASONR Y BOL TS (NOT INCLUDED) W ALL THIMBLE COVER CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT -ADHESIVE Figure 5.24 Figure 5.25 Step 1. Before cutting any holes, assemble t[...]

  • Page 22

    Page 22 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F HIGH WIND TERMINA TION CAP TOP ADAPTER THREE SHEET MET AL SCREWS FLASHING Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector ( Figure 5.28 ). Mount the retro connector to the masonry wall using masonry bolts. Redrill lar[...]

  • Page 23

    January 28, 2008 Page 23 Quadra-Fire · Sapphire · 250-7233E 6 Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fi ed technician us[...]

  • Page 24

    Page 24 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F A B C Figure 6.6 T urn control knob to the OFF position, ensure that gas supply to the valve has been turned off. Using a T orx TH20, or slotted screwdriver , remove the three pressure reg- ulator mounting screws (A) , pressure regulator tower (B) , and diaphragm (C) . 2. V alve Regulato[...]

  • Page 25

    January 28, 2008 Page 25 Quadra-Fire · Sapphire · 250-7233E Fire Risk. Explosion Risk. • If the information in these instructions is not followed exactly , a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. • The quali fi ed service agency is responsible for the proper in[...]

  • Page 26

    Page 26 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F • A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally . Air only needs to be purged again if gas valve has been turned to the[...]

  • Page 27

    January 28, 2008 Page 27 Quadra-Fire · Sapphire · 250-7233E 7 Electrical Information A. Recommendation for Wire C. Standing Pilot Ignition System Wiring See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the Appliance This appliance DOES NOT require 1 10 V AC supply for operation. A wir[...]

  • Page 28

    Page 28 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105 O C rated wire. • Wire must have high temperature [...]

  • Page 29

    January 28, 2008 Page 29 Quadra-Fire · Sapphire · 250-7233E 8 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. T op and Rear V ent Conversion Figure 8.1 Remove rear access plate on the back shield and discard. Figure 8.2 Remove the rear outer fl ue cover plate (with the damper adj[...]

  • Page 30

    Page 30 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Figure 8.4 Install the inner fl ue collar on rear of appliance , with damper rod pointing up. A dab of high temperature silicone on the gasket will help gasket adhere to the appliance. Figure 8.5 Install the inner fl ue cover on top of the appliance, ensuring that the damper rod is in [...]

  • Page 31

    January 28, 2008 Page 31 Quadra-Fire · Sapphire · 250-7233E Figure 8.9 Remove burner by sliding the shutter to the right, lifting up the left side of the burner and sliding it the the left. Figure 8.10 Remove the main burner ori fi ce using a 5/8 in. wrench. PROP ANE NA TURAL GAS .059 (53 DMS) .096 (41(DMS) NOTE: If the venting configuration has[...]

  • Page 32

    Page 32 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F E. Front Installation Figure 8.13 T o remove the face, loosen the thumb bolt beneath the ashlip. Figure 8.14 Lift up on the top of the Front, gently pulling out on the bottom. Set aside in a safe location. For BOTH Quartet and Solitaire Fronts: INST ALLA TION AND REMOV AL INSTRUCTIONS FO[...]

  • Page 33

    January 28, 2008 Page 33 Quadra-Fire · Sapphire · 250-7233E F . Hearth Legs Installation Refer to Section 12 for specific color part numbers. Hearth legs will allow three additional inches of clearance. Be sure to calculate this distance correctly if necessary to cut wall hole to install horizontally . Refer to Dimensions on in Section 12. T o ch[...]

  • Page 34

    Page 34 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F H. Mineral Wool • Follow ember placement instructions in manual. • Do NOT place embers directly over burner ports. • Replace ember material annually . Explosion Risk. W ARNING Improperly placed embers interferes with proper burner operation. Figure 8.21 Place individual pieces of e[...]

  • Page 35

    January 28, 2008 Page 35 Quadra-Fire · Sapphire · 250-7233E NOTE: This blower utilizes a snap disc to control ON and OFF operation. When the correct temperature is reached, the blower will automatically turn ON. Use the rheostat knob to adjust the fan to High or Low to suit your preferences. Figure 8.24 Use two screws to connect the snap disc bra[...]

  • Page 36

    Page 36 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F SNAP DISC 6 in. (152mm) BLACK BLOWER 4 in. (102mm) WHITE CORD M F M F 34 in. (864mm) BLACK 34 in. (864mm) WHITE F M M F RHEOST A T F F M F Figure 8.26 Blower Wiring Diagram[...]

  • Page 37

    January 28, 2008 Page 37 Quadra-Fire · Sapphire · 250-7233E See vent graph for recommendations on page 1 1 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance. NOTE: In the [...]

  • Page 38

    Page 38 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 9 Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in place when appliance is operating. Risk of: • Combustion Fum[...]

  • Page 39

    January 28, 2008 Page 39 Quadra-Fire · Sapphire · 250-7233E C. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY READ BE[...]

  • Page 40

    Page 40 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F D. After Appliance is Lit When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours t[...]

  • Page 41

    January 28, 2008 Page 41 Quadra-Fire · Sapphire · 250-7233E 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagnosis of a problem and the corrective ac[...]

  • Page 42

    Page 42 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV . If the reading is a[...]

  • Page 43

    January 28, 2008 Page 43 Quadra-Fire · Sapphire · 250-7233E 11 Maintaining and Servicing Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance check-up at the beginning of each heating season. Risk of injury or pro[...]

  • Page 44

    Page 44 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow . 3. V erify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal [...]

  • Page 45

    January 28, 2008 Page 45 Quadra-Fire · Sapphire · 250-7233E B. Service and Maintenance Log Date of Service Performed By Description of Service[...]

  • Page 46

    Page 46 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F 12 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For clearances refer to Section 3. Figure 12.1 Appliance Dimensions NOTE: If appliance is equipped with Hearth Legs Kit, center-line dimension is reduced by 3 in. (7[...]

  • Page 47

    January 28, 2008 Page 47 Quadra-Fire · Sapphire · 250-7233E B. V ent Components Diagram Figure 12.2 SL-D Series V ent Components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 1 1-3/4 in . (298mm) 5-3/4 in. (146mm) 6-5/8 in. (168mm) 6-3/8 in. (162mm) 6-1/2 in. (1[...]

  • Page 48

    Page 48 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F C. V ent Components List COMPONENTS 930D Ceiling Support / W all Thimble, Black 941 Cathedral Ceiling Support, Black 942 W all Thimble 908B 6 inch Pipe Length, Black 907B 9 inch Pipe Length, Black 906B 12 inch Pipe Length, Black 904B 24 inch Pipe Length, Black 903B 36 inch Pipe Length, B[...]

  • Page 49

    January 28, 2008 Page 49 Quadra-Fire · Sapphire · 250-7233E D. Service Parts List R SAPPHIRE (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 4-24-02 Ending Manufacturing Date: Item # Description Item # Description 1 Refractory , Metal 12 Igniter , Piezo 2 Log Support, Rear 13 Switch, Rocker , ON/OFF 3 Burner Support 14 Knob, Rheosta[...]

  • Page 50

    Page 50 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F Item # Part Description Alphabetical Order SKU Adapter , DV 7000-162 18 Adapter , V alve Extension 450-6330 Air Shutter Assembly 468-5060 Ash Lip 454-0070 20 Back Shield 455-0200 19 Back Shield Cover Plate 455-0220 22 Baf fl e 455-0290 21 Baf fl e Hanger 455-0300 Blower BK-GAS 4 Bulkhe[...]

  • Page 51

    January 28, 2008 Page 51 Quadra-Fire · Sapphire · 250-7233E Item # Part Description Alphabetical Order SKU IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts (cont’d.) R (NG, LP) Explode[...]

  • Page 52

    Page 52 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts (cont’d.) R SAPPHIRE (NG, LP) Exploded Parts Diagram Beginning Manufacturin[...]

  • Page 53

    January 28, 2008 Page 53 Quadra-Fire · Sapphire · 250-7233E F . W arranty Policy Lifetime Warranty R LIMITED LIFETIME W ARRANTY The Hearth & Home T echnologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home T echnologies will repair or replace them. T[...]

  • Page 54

    Page 54 January 28, 2008 Quadra-Fire · Sapphire · 250-7233F THIS P AGE INTENTIONALL Y LEFT BLANK.[...]

  • Page 55

    January 28, 2008 Page 55 Quadra-Fire · Sapphire · 250-7233E THIS P AGE INTENTIONALL Y LEFT BLANK.[...]

  • Page 56

    Page 56 Quadra-Fire · Sapphire · 250-7233F January 28, 2008 Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HHT INDUSTRIES CONT ACT INFORMA TION : DEALERSHIP WHERE PURCHASED: ______________________________________ ______________________________________ _______________________________________ ___________________[...]