Quadra-Fire SAPPHIRE-MBK manual

R SAPPHIRE GAS ST OVE DIRECT VENT ROOM HEA TER Owner ’ s Manual Installation and Operation Model: SAPPHIRE-MBK SAPPHIRE-D-MBK SAPPHIRE-D-PMH SAPPHIRE-D-CSB • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance. [...]

2 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the market, including ‘V oice of the Customer ’ c[...]

3 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which, if n[...]

4 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 1 Listing and Code Approvals The product is listed to ANSI standards for “V ented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre- ational V ehicles” and "Gas Fired Appliances for use at High Altitudes". A.[...]

5 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including thos[...]

6 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 2 Getting Started Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult local building, fi re of fi cials or authorities having jurisdiction about restrictions, installation inspection, and perm[...]

7 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 3 Appliance Location and Clearances A. Selecting Appliance Location NOTE: · Illustrations re fl ect typical installations and are FOR DESIGN PURPOSES ONL Y . · Illustrations/diagrams are not drawn to scale. · Actual installation may vary due to individual design preference. When selecti[...]

8 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 4 T ermination Locations A. V ent T ermination Minimum Clearances Figure 4.2 Staggered T ermination Caps Figure 4.1 T ermination Clearances Figure 4.3 speci fi es minimum vent heights for various pitched roofs. Figure 4.3 Minimum Height from Roof to Lowest Discharge Failure to keep insulat[...]

9 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Figure 4.4 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inche s ............. clearances above grade , veran- da, porch, deck or balcony B = 12 inches ............ cl e a r ances to window or door that may be opened, or to per- manently closed window[...]

10 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 5 V ent Information A. V enting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only following venting components: • Hearth & Home T echnologies (HHT) • Security Chimney's Secure V ent Chimney System • Selkirk Metalbestos • [...]

11 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 INDIVIDUAL INST ALLA TIONS MA Y V ARY . Percentage closed based on full range of the fl ue restric- tor travel. D. How to Use the V ent Graph 1. Measure the distance from the top of appliance to the center of the 90° elbow . On the graph below , draw a horizontal line from that measureme[...]

12 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 F . Horizontal T ermination 45° Elbow 3 in. (76mm) Clearance from appliance corner to combustible wall 3 in. (76mm) Clearance from appliance corner t o combustible wall Wall Thimble/Heat Shield Wall Thimble/ Heat Shield Wall Thimble Cover Pipe Length Pipe Length T ermination Cap Center Li[...]

13 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Step 3. For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. x 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center line of the horizontal pipe, as shown in Figure 5.6 [...]

14 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly . It is important that the vent pipe extend into the vent termination cap a sufficient distance s[...]

15 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 V ertical T ermination Cap Storm Collar Flashing Firestop Pipe Length Support Box Step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible[...]

16 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Plumber ’s T ape connected to W all Strap W all Strap T wo 45˚ Elbows Figure 5.13 Step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked po[...]

17 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Step 8. Slip the storm collar over the pipe, and push it down to the top of the flashing Figure 5.16 . Use non-hardening sealant above and below the joint between the storm collar and the pipe. Optional High Wind T ermination Cap Secure Flashing with Non-Hardening Sealant and Roofing Nails[...]

18 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 2. Cathedral Ceiling Level Cathedral Ceiling Support Box 2 in. (51mm) Min. below finished ceiling Cut hole 1/8 in. (3mm) greater in size than pattern of support box as it is projected onto roof line Figure 5.18 Figure 5.19 Step 1. Follow installation Steps 1 and 2 under vertical installati[...]

19 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 T ermination Cap Existing Metal Chimney System T op Adaptor Flashing 4 in. (102mm) Flex Pipe Retro Connector Direct V ent Pipe 3. Class A Metal Chimney Figure 5.21 High Wind T ermination Cap Sheet Metal Screws Drill Four 1/8 in. (3mm) Diamater Holes Figure 5.23 Figure 5.24 Step 4. Pass the[...]

20 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Chimney Liner T ermination Cap Co-Axial to Co-Linear Connector 30 ft. (9m) of 3 in. (76mm) Flex Liner Exhaust Section (Cut to length) Pipe Length Optional 4 ft. (1m) of 3 in. (76mm) Flex Liner Air Intake Section The chimney must be sealed from the 4 ft. (1m) section to termination using a [...]

21 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 10 in. x 10 in. (254mm x 254mm) framed opening in wall Studwall Masonry Chimney Retro Connector (4) Masonry Bolts (Not Included) Wall Thimble Cover Cut and bend flashing as needed to fit Sealant adhesive Figure 5.26 Figure 5.27 Step 1. Before cutting any holes, assemble the desired section[...]

22 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 High Wind T ermination Cap T op Adaptor (3) Sheet Metal Screws Flashing Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector. Mount the retro connector to the masonry wall using masonry bolts. Figure 5.30 . Redrill larger ho[...]

23 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 6 Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fi ed technician usin[...]

24 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Fire Risk. Explosion Risk. • If the information in these instructions is not followed exactly , a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. • The quali fi ed service agency is responsible for the proper inst[...]

25 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 B. Gas Pressures If the pressure is not suf fi cient, ensure: 1) The piping used is large enough. 2) The supply regulator is adequately adjusted. 3) That the total gas load for the residence does not exceed the amount supplied. The regulator that attaches directly to the residence inlet o[...]

26 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 • A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from the lines. When purging is complete the appli- ance will light and operate normally . Air only needs to be purged again if the gas valve has been turne[...]

27 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 7 Electrical Information A. Recommendation for Wire See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the Appliance NOTE: This appliance must be electrically wired and grounded in accordance with local codes or , in the absence [...]

28 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105 O C rated wire. • Wire must have high temperature in[...]

29 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 8 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. Kit Contents: Rear vent grille, NG ori fi ce (.098), LP ori fi ce (.059) T ools Required: Power drill; #2 Phillips bit; high-temp sili- cone sealant (optional.) C. T op to Re[...]

30 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 D. Baf fl e Installation/Adjustment BAFFLE BAFFLE RET AINERS Figure 8.7 Position baf fl e on top of baf fl e retainers on left and right sides. Centering baf fl e on retainers, ensure that the dark painted bevelled edge and darker painted baf fl e bottom side faces toward the front vi[...]

31 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 G. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur . PLEASE NOTE: Logs have been designed to work specifically with the burner [...]

32 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Handle glass assembly with care. CAUTION • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass door removed, cracked, broken or scratched. • Replace glass a[...]

33 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Figure 8.20 Install speed control to switch panel. Attach knob to speed control. Figure 8.21 Cut out the rheostat/speed control cover on rear shield. Re-install rear shield. Connect the blower to the power supply and turn on the gas supply . NOTE: This blower utilizes a snap disc to contro[...]

34 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 See vent graph for recommendations on page 1 1 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical fuel restrictor to improve the flame appearance in your appliance. 2. Rea[...]

35 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 9 Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in place when appliance is operating. Risk of: • Combustion Fumes[...]

36 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 C. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY READ BEFO[...]

37 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 D. After Appliance is Lit When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to [...]

38 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagnosis of a problem and the corrective acti[...]

39 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV . If the reading is acc[...]

40 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 11 Maintaining and Servicing Y our Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance check-up at the beginning of each heating season. Risk of injury or[...]

41 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow . 3. V erify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal an[...]

42 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 12 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For clearances refer to Section 3. 21-7/8 in. (556mm) 21-7/8 in. (556mm) 27-5/8 in. (701mm) 16-1/4 in. (414mm) 18 in. (457mm) 20-3/4 in. (526mm) 21-7/8 in. (556mm) 8-1[...]

43 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 B. V ent Components Diagram Figure 12.2 SL-D Series V ent Components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 1 1-3/4 in. (298mm) 5-3/4 in. (146mm) 6-5/8 in. (168mm) 6-3/8 in. (162mm) 6-1/2 in. (165m[...]

44 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 C. V ent Components List Description HHT SLP M= Multi Pack (6) Simpson Dura-V ent DirectV ent Pro 4” Pipe Length, Galvanized SLP4M - 4” Pipe Length, Black SLP4-BK - 6” Pipe Length, Galvanized SLP6M 46-DV A-06 6” Pipe Length, Black SLP6-BK 46-DV A-06B 9” Pipe Length, Galvanized - [...]

45 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 C. V ent Components List (continued) * Stove Adaptor Kit (V ertical Cap Kit) Includes 30’-4” À ex, adapters, wall thimble, masonry , ZC À ashing, 991DA vertical cap. NOTES: 1 Before cutting any holes check pipe manufacturers current instructions. 2 Each pipe manufacturer has their ow[...]

46 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 Gas Stove SAPPHIRE-D R D. Service Parts 1 2 3 Log Set Assembly Part number list on following page. SAPPHIRE-D-CSB, SAPPHIRE-D-MBK, SAPPHIRE-D-PMH, SAPPHIRE-D-CWL (6/10-3/1 1) 43 44 47 46 45 4 5 6 12 13 14 15 16 17 18 19 20 21 22 26 27 28 25 29 30 31 32 33 36 35 34 37 38 40 39 41 42 7 8 9 1[...]

47 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART NUMBER Log S[...]

48 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART NUMBER 23 Do[...]

49 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART NUMBER Compo[...]

50 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 E. Limited Lifetime W arranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth [...]

51 Quadra-Fire • Sapphire • 7055-1 16 Rev . D • 6/1 1 E. Limited Lifetime W arranty (continued) 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS:  7KLVZDUUDQWRQOFRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGW KURXJKDQ++7 DXWKRUL]HGGHDOHURUGLVWULEXWRU  $ OLVWRI ++7DXWKRUL]HGGHDO[...]

52 R Date purchased/installed: Serial Number: Location on appliance: Dealership purchased from: Dealer phone: Notes: W e recommend that you record the following pertinent information for your SAPPHIRE-D GAS ST OVE DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instructions included. • Leave this manual with party respon[...]