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Raymarine S1000 manual

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Table of contents for the manual

  • Page 1

    S martP ilot S1000 Aut opi lot Ins tal lat ion Gu ide D ocumen t Nu mber: 87040 -5 Date : March 20 07 870 40_ 5.bo ok Pag e 1 Mond ay, April 30, 2 007 5: 58 PM[...]

  • Page 2

    Welcom e to t he Ra ymar i ne S10 00 A utopi lot Congratulations on having bought a Raymarine S10 00 Autopilot . This state-of-th e-art product is specificall y d esigned to be easily integrat e d with your boat’ s steering system, and enable you to a uto matical ly control the steering. The S1000 Autopilot is intended for use in: • HC5345, HC5[...]

  • Page 3

    S1000 Autopilot Installat ion Gui de 1 Connect the autopilot pump to your existing steering system. Bleed the steering system. Secure the autopilot pump. Fit the course computer . 1. 2. 3. 4. Fit miscellaneous items 5. Make electrical connections 6. Carry out post installation checks 7. In-line power switch Safety alarm Installation overview D7583-[...]

  • Page 4

    2 S 1000 Autopilot I nstallation Guide This guide Before starting to install your S1 00 0 Autopilot, please tak e time to r e ad this gu ide . In particu - lar , pl ease take n ote of the safety and electromagnetic co mp at ibility (EMC) information at t he en d of thi s gu id e . WARNING: This product must be installed and operated in accordance w[...]

  • Page 5

    S1000 Autopilot Installat ion Gui de 3 What you need Elbow fitting, x 4 'T' fitting x 2 High pressure steering hoses (x 2) Low pressure transparent bleeding hose Straight fitting x 2 Nitrile gloves Autopilot Pump Anti-vibration mounts x 2 Course Computer Wrench 12 mm AF x 19 mm AF In-line power switch Drill 3.4 mm Miscellaneous cable ties[...]

  • Page 6

    4 S 1000 Autopilot I nstallation Guide D7331-1 T ools & materials r equired Screwdriver , No . 2 P ozidriv Screwdriver , medium, flat blade Screwdriver , small, flat blade Countersink bit P encil Drill Absorbent, disposable wipes 870 40_ 5.bo ok Pag e 4 Mond ay, April 30, 2 007 5: 58 PM[...]

  • Page 7

    S1000 Autopilot Installat ion Gui de 5 Pl an nin g In order to m ak e th e installatio n as tro uble free as possible , we strongly recommend you spend adequate time p l ann ing the best locati ons for you r autop ilot comp onents . T h is is particularl y im portant when consid e r ing the position of the autopilot p um p , as hydraulic hoses are [...]

  • Page 8

    6 S 1000 Autopilot I nstallation Guide R e s e v i r r o B l e e w S c r e d P o r t Po r t R e s e v i r r o B l e e w S c r e d P o r t Po r t D7350-1 Autopilot pump to be lower than helm pump . No sharp bends , kinks or chafing of tube . Locating autopilot pump Provide protection from physical damage . Mount pump location either horizontally or [...]

  • Page 9

    S1000 Autopilot Installat ion Gui de 7 P o r t P o rt B r e c S d e e l r i o v r e e s R w Using the hydraulic hoses D7553-2 T hree , pre-assembled hydraulic hoses are supplied. T wo of these are dark-colored, high pressure steering hoses and the third is a transparent low-pressure hose . T he transparent hose is intended to help you check for air[...]

  • Page 10

    8 S 1000 Autopilot I nstallation Guide Note: The hydraulic fittings supplied with the autopilot pump have sealant pre- applied to the tapered threads. Y ou only need to apply sealant to any extra joints you may obtain. The recommended sealant for doing this, is Loctite 542. Do not use sealing tape on any part of a hydraulic system, as this can disi[...]

  • Page 11

    S1000 Autopilot Installat ion Gui de 9 In st al lat i on proce dures 1. Con necting the autopilot pum p O P o r t P o r t B r e c S d e e l r i o v r e e s R w R e s e v i r r o B l e e w S c r e d P o r t P ort Connecting the autopilot pump, sheet 1 D7345-1 Por t connector Starboard connector Reservoir connector 1. 2. Secure the required hydraulic[...]

  • Page 12

    10 S1000 Autopilot Installat ion Gui de 0 D7483-1 5. Remove & retain the plug from the helm pump lower connector , and drain the fluid into one of the cups provided. Discard the drained fluid in accordance with local regulations . 6. Label the port ram hose to aid future reassembly , then disconnect both ram hoses & straight connectors from[...]

  • Page 13

    S1000 Autopilot Installat ion Gui de 11 P o r t P ort B r e c S d e e l r i o v r e e s R w P o r t P or t B r e c S d e e l r i o v r e e s R w 9. Re-connect the ram hoses to the appropriate helm pump 'T' connectors . 10. Connect the transparent hose from autopilot pump reservoir hose to the straight connector at the helm pump lower conn[...]

  • Page 14

    12 S1000 Autopilot Installat ion Gui de 2. Bleed ing the steering system WARNING: Do no t a llo w hy dra uli c flu id to co m e i nto cont act wi th yo ur sk in. W ear t he pr o tect ive ni tril e gl oves pr ovid ed whe n working wit h hydraulic fl ui d. Connecting the autopilot pump will introduce air into the steering system, making it feel ‘sp[...]

  • Page 15

    S1000 Autopilot Installat ion Gui de 13 P o r t P ort B r e c S d e e l r i o v r e e s R w P o r t P ort B r e c S d e e l r i o v r e e s R w Bleed procedur e , sheet 2 D7339-2 4. SLOWL Y turn the wheel counter -clockwise and observe the bubbles in the transparent tube . Keep the helm pump reservoir topped up while doing this . Keep turning the w[...]

  • Page 16

    14 S1000 Autopilot Installat ion Gui de P o r t P ort B r e c S d e e l r i o v r e e s R w P o r t P or t B r e c S d e e l r i o v r e e s R w Bleed procedur e , sheet 3 6. SLOWL Y turn the wheel clockwise and observe the bubbles in the transparent tube . Keep the helm pump reservoir topped up while doing this . Keep turning the wheel counter -cl[...]

  • Page 17

    S1000 Autopilot Installat ion Gui de 15 Por t P ort B r e c S d e e l r i o v r e e s R w Bleed procedur e , sheet 4 8. T urn the autopilot pump bleed screw , fully clockwise , and hand-tighten it. 7. T op up the hydraulic fluid. 9. Replace the helm pump breather cap . D7486-1 T his completes the bleed procedure . Now secure the pump . Correct flui[...]

  • Page 18

    16 S1000 Autopilot Installat ion Gui de 3. Securing th e pum p P o r t P ort B r e c S d e e l r i o v r e e s R w P o r t P ort B r e c S d e e l r i o v r e e s R w 3. 4. D7488-2 Slide the anti-vibration mounts onto the pump bracket feet, then secure the pump with the screws provided. Countersink the pilot holes to prevent damage to the mounting [...]

  • Page 19

    S1000 Autopilot Installat ion Gui de 17 4. Fitting the course com puter D7338-1 Securing course computer 1. 2. 4. 3. Mark holes for fixing screws. Drill two 1/8" (3.4 mm) pilot holes for fixing screws. Partially screw in the screws provided, then slot the course computer onto the screws, and tighten screws. Countersink the pilot holes to preve[...]

  • Page 20

    18 S1000 Autopilot Installat ion Gui de 5. Fitting mi s cellaneous items D7607-1 Safety alarm 1. 2. 4. 3. Mark holes for fixing screws. Drill two 1/8" (3.4 mm) pilot holes. Secure the safety alarm with the screws provided. Countersink the pilot holes to prevent damage to the mounting surface. Locating Securing D7504-2 Fitting batteries in S100[...]

  • Page 21

    S1000 Autopilot Installat ion Gui de 19 1. 3. 2. 1. 2. D7683-1 3. 4. Mark holes for the fixing screws. Drill three 1/8" (3.4 mm) pilot holes for the fixing screws. Fitting S100 Remote cradle Secure the cradle. At fixed position On belt clip Countersink the pilot holes to prevent damage to the mounting surface. T o separate cradle from clip C l[...]

  • Page 22

    20 S1000 Autopilot Installat ion Gui de [ In-line power switch D7591-1 inch (5 mm) maximum Ensure the protrusion on the switch barrel goes fully into the mounting hole . 1. 2. 3. 4. 5. Cut 11/16" (18 mm) 1 5 / Locating Securing Fit the in-line power switch in a readily-accessible location. When all items have been fitted, connect up the system[...]

  • Page 23

    S1000 Autopilot Installat ion Gui de 21 6. Elect rical connect ions Over vi ew Por t P o r t B r e c S d e e l r i o v r e e s R w RF ground D7522-1 Alarm NMEA Spur Course Computer Data cable See Diagram C & Diagram D See Diagram C See Diagram C Autopilot Pump SeaT alk See Diagram B See Diagram A See Diagram B Summary WARNING: Before making ele[...]

  • Page 24

    22 S1000 Autopilot Installat ion Gui de C onn e cti ng wi res When you need to join wires, use the eith er the supplied Scotchlock con nectors or terminal block, as appropr iate. Not e: Scotchlock connectors are suitable for joining t hin, data wires. They ar e NOT suitable for connecting the s afety alarm. S1 00 0 Au to pilot Groun di ng The S1000[...]

  • Page 25

    S1000 Autopilot Installat ion Gui de 23 Boat hull RF Ground Plate Diagram A: Connecting RF ground - pr eferred method D7539-2 If the boat does not have a ground plate , use the alternative method shown in the following diagram, to connect the RF ground. Course computer POWER PUMP S1000 Autopilot Raymarine Ltd Portsmouth PO3 5TD England FCC ID PJ5S1[...]

  • Page 26

    24 S1000 Autopilot Installat ion Gui de Red Brown Black Blue Integral 10 A fuse Integral ferrite POWER PUMP S1000 Autopilot Raymarine Ltd Portsmouth PO3 5TD England FCC ID PJ5S1000 IC: 4069B-S1000 0191 Product Code: A18107 O In-line power switch 12 V P ower supply Autopilot pump D7541-1 Course computer Diagram B: Connecting power & autopilot pu[...]

  • Page 27

    S1000 Autopilot Installat ion Gui de 25 D7549-1 Purple Red Black White NMEA connector (not supplied), from GPS GPS requir ement T he S1000 must receive GPS information to function correctly . Use the Data Cable supplied, to connect the Course Computer to a GPS , using either of the following methods: 1. T o a Raymarine GPS via SeaT alk connections.[...]

  • Page 28

    26 S1000 Autopilot Installat ion Gui de D7596-1 Pin number Wire color NMEA signal at S1000 Connection at 3rd party GPS Brown Green Orange Blue 1 2 3 5 - - ve out +ve out +ve in - - ve in NMEA - -ve receive NMEA +ve receive NMEA +ve transmit NMEA - -ve transmit NMEA Spur NMEA Connector Course Computer Data cable If it is more convenient to connect t[...]

  • Page 29

    S1000 Autopilot Installat ion Gui de 27 T his com pletes the installatio n procedure. Now carry out the P ost installati on pr oced ures (b el ow) . POWER PUMP D7551-1 Course Computer Secure wir es 870 40_ 5.bo ok Pag e 27 Mon day , Apr il 30, 2007 5: 58 P M[...]

  • Page 30

    28 S1000 Autopilot Installat ion Gui de 7. P ost installation When y ou have compl et e d the ins ta llati on of your S 1000 Aut opil ot , use th e fol lowin g proc edure s to: • F irst carry out the Manual c hec ks below , to check the the stee ring operation and check the system fo r leaks , then • Carry o ut the Au t op ilot checks & set[...]

  • Page 31

    S1000 Autopilot Installat ion Gui de 29 Auto pi lot c he cks & s etup WARNING: Bef or e switch ing on power to t he co urse comp uter , ma ke su re that perso nnel a r e clear of th e st eering gea r and out bo ard m ot or( s) , an d th at th e bo a t is s e curel y m o ore d. 1. Sw i tch on power to the S1000 system. 2. Carry out the Chec king[...]

  • Page 32

    30 S1000 Autopilot Installat ion Gui de 3. If the outboard motor(s) does/do not move correctly , DO NOT USE THE BOA T . At the S100 Remote , hold down ST ANDBY for 2 seconds to leave Setup mode and return to Standby mode , then check that the S1000 components have been installed correctly . In particular , check that the autopilot pump wiring and h[...]

  • Page 33

    S1000 Autopilot Installat ion Gui de 31 Specifications Syst em Ap proved by: FC C (U SA), CE (Eur ope), I C (Canad a) Aut opilot pump Curr ent c onsumpt i on: 4 A at 10 0 ps i (69 kP) , 7 A a t 500 psi (344 9 kP ) Dim ensi ons : 6. 5 i n (16 5 mm) x 2. 5 i n (6 5 mm) x 3.2 in (8 2 mm) Wei gh t: 3 lb s (1 .4 k g) C our se c o mp ut er Volta g e: 10 [...]

  • Page 34

    32 S1000 Autopilot Installat ion Gui de Ge nera l Info r mat ion Safety notices WARNING: Product installa tion & operati on This equ ipme nt mus t be i nstalled an d ope rated in accordance wit h the Ray mar ine in struc tio ns pr o vid ed . Fai lur e to do so co uld r es ult in p erso nal in jury , dam age to your b oat and/ or poor p rodu ct [...]

  • Page 35

    S1000 Autopilot Installat ion Gui de 33 Su ppression Ferrites The f ollo wing illustration show s typical cable suppression ferrites used with Raym arine equipment. Always use the ferrites supplied by Raymarine. Connec tions to Ot her Eq uipme nt If you r Ray mari ne eq uipmen t is to be conne cted to ot her e quipm ent u sing a cabl e not sup plie[...]

  • Page 36

    Raymar ine Inc, 21, M anches ter Stre et, Merri mack , New H amps hire 03 054 -4801 , USA. T el: +1 6 03. 881.52 00 F ax: + 1 603 .864.47 56 www .raymarine.c om 34 S1000 Autopilot Installat ion Gui de Raymarin e UK Ltd, Qua y Poin t , Nort harb our Road Po rts mouth, Hamp sh ir e PO 6 3T D , Unit ed Ki ngdom. T el: +44 (0) 23 926 9 36 11 F ax: + 44[...]