Raypak 185A manual

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Table of contents for the manual

  • Page 1

    RAYPAK REPLACEMENT INSTRUCTIONS IMPORTANT NOTICE These instructions are intended primar ily for use by qua lified personnel s pecif ical ly trained and experi enced in the insta llati on of this type of heating equipment and related system components. Installation and service pers onnel may be required to be licensed in some states. Persons not qua[...]

  • Page 2

    r r Fig. 1 REMOVE THESE SCREWS Fig. 2 Page 2 2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is availa ble M-F, 5:30 A M to 5 :00 PM PS T, at 800- 947-2975 or 800- 627-2975 REMOVE THESE SCREWS ACCESSING THE BOARD - MODELS 206A, 207A, 266A, 267A, 336A, 337A, 406A, 407A: 1. Turn off the power to t[...]

  • Page 3

    REMOVING THE CIR CUIT BOARD - MODELS 185A/B, 265A/B, 33 5A/B, 405A/B: Make sure the power and gas are off. 1. Unplug all connectors from old circuit board. Fig. 7 . 2. Unplug keypad ribbon from old circuit board. 3. Remove four screws as shown in Fig. 8 . 4. Remove ol d circuit board. Fig. 7 2.2 UNPLUG ALL CONNECTOR S REMOVE KEYBOARD RIBBON Fig. 8 [...]

  • Page 4

    2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is availa ble M-F, 5:30 A M to 5 :00 PM PS T, at 800- 947-2975 or 800- 627-2975 Page 4 UNPLUG ALL CONNECTORS REMOVE MOUNTING S CREWS Fig. 9 Fig. 10 REMOVING THE CIRCUI T BOARD - MODELS 206A, 207A, 266A, 267A, 336A , 337A, 406A, 407A: Make sure the [...]

  • Page 5

    Page 5 DISCONNECTING IGNITI ON CONTROL - M ODEL S 185A, 265A, 33 5A, AND 405A ONLY : Make sure the power and gas are off. 1. Unplug all wires and connect ors from i gnition control. (See Fig. 11 .) Note: The ignition control is now part of the new control circuit b oard. Old module can be left in place but not used. Fig. 11 UNPLUG ALL WIRES 2151 Ea[...]

  • Page 6

    Page 6 PROPANE HEATERS ONLY: Make sure the power and gas are off. 1. Locate the pr opane tab on the board as shown in Fig. 12 . 2. Break off tab with pliers as shown in Fig. 13 & Fig. 14 . Fig. 12 Fig. 14 PROPANE BROKEN TAB 2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is availa ble M-F, 5[...]

  • Page 7

    MODELS 185, 265, 335 & 405, A & B SERIES, LOW NOX ONLY: Make sure the power and gas are off. 1. DO NOT break tab See Fig. 15 and Fig.16. 2. No additional wiring or connecti ons are necessary. 2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is availa ble M-F, 5:30 A M to 5 :00 PM PS T, at[...]

  • Page 8

    LOW NOX MODELS 207A, 267A, 337A & 407A: Make sure the power and gas are off. 1. Locate Lo Nox tab and P-10 air switch termin al on the board as shown i n Fig. 17 and Fig. 18 . 2. Break off tab shown in Fig. 19 with pliers. 3. Attach the wire from the air s witch to the P-10 locati on shown in Fig. 20 . 2151 Eastman Ave., Oxnar d, CA 93030 805-2[...]

  • Page 9

    Page 9 NEW CIRCUIT BOARD & GASKET INSTALLATION USING OLD BEZE L - M ODEL S 185, 265, 335 & 405, A & B SERIES: Make sure the power and gas are off. Note: Disregard window gasket installation i f already present. LA Y B OA RD DOWN Fig. 22 CLEAR WINDOW GASKET STICKY SIDE TO PLASTIC BEZEL RE-ASSEMBLE WITH NEW BOAR D MOUNTING SCREWS Fig. 23 [...]

  • Page 10

    GASKET & NEW CIRCUIT BO ARD NEW BEZEL INSTALLATION - MODELS 206A, 207A, 266A, 267A, 336A, 337A, 406A, 407A: Make sure the power and gas are off. Note: Disregard window gasket installation i f already present. 1. Remove backing on gasket and install a dhesive side on the control panel bezel as shown in Fig. 24 & Fig. 25 . 2. Re-assemble with[...]

  • Page 11

    Page 11 REMOVING & REPLACING SENSOR - MODELS 185, 265, 335 & 405, A & B SERIES: Make sure the power and gas are off. 1. Loosen drain plug to relieve pressure i n heat exchanger. See Fig. 27 . 2. Remove five screws and in/out access panel as shown in Fig. 28 . 3. Re-route the 2-wire s ensor connector from the board (P1) back towa rds the[...]

  • Page 12

    Page 12 Fig. 33 Fig. 32 CLEAR PLASTIC STRIP WITH THIN CONNECTOR Fig. 34 PLASTIC SHIELD & BRACKET INSTAL LATION - MODELS 185, 265, 335 & 405, A & B SERIES: Make sure the power and gas are off. 1. Note that the plastic shie ld is installed under the front bracket as pictured. Install the shield brackets and plastic shield using the existi[...]

  • Page 13

    Ensure the power and the gas has been shut off. 1. Re-connect pilot wire (side B) to new board. See Fig. 35. CONNECT THIS END TO NEW PC BOARD SPARK LUG CONNECT THIS END TO EXISTING PILOT WIRE Fig. 37 EXISTING PILOT WIRE Page 13 P/N 241169 Rev.-3 2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is[...]

  • Page 14

    Page 14 2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is availa ble M-F, 5:30 A M to 5 :00 PM PS T, at 800- 947-2975 or 800- 627-2975 P/N 241169 Rev.-3[...]

  • Page 15

    Page 15 2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is availa ble M-F, 5:30 A M to 5 :00 PM PS T, at 800- 947-2975 or 800- 627-2975 P/N 241169 Rev.-3[...]

  • Page 16

    Page 16 2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is availa ble M-F, 5:30 A M to 5 :00 PM PS T, at 800- 947-2975 or 800- 627-2975 P/N 241169 Rev.-3[...]

  • Page 17

    Page 17 2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is availa ble M-F, 5:30 A M to 5 :00 PM PS T, at 800- 947-2975 or 800- 627-2975 P/N 241169 Rev.-3[...]

  • Page 18

    Page 18 2151 Eastman Ave., Oxnar d, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.c om Technical suppor t is availa ble M-F, 5:30 A M to 5 :00 PM PS T, at 800- 947-2975 or 800- 627-2975 P/N 241169 Rev.-3[...]