Raypak 400/401 manual

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Table of contents for the manual

  • Page 1

    INST ALLA TION & OPERA TING INSTR UCTIONS CA T ALOG NO. 6000.57G Effective: 05-27-10 Replaces: 12-12-08 P/N 241086 Rev . 8 WARNING: If these instructions are not followed exactly , a fire or explosion may result causing property damage, personal injury or death . FOR Y OUR SAFETY : Do not store or use gasoline or other flammable vapors and liqu[...]

  • Page 2

    2 Rev . 8 reflects the following: Changes to: Fig. 2 on page 5, Fig. 4 on page 7, Fig, 5 on page 8, Dimensional Drawing on page 13, Illustrated Parts List on page 15 Additions: Note on page 4, Wiring Diagrams on pages 1 1-12[...]

  • Page 3

    War nings 3 Pay Attention to These T erms 3 R eceiving Equipment 4 General Specifications 4 Installation 4 Mounting the Assembly 4 W iring a P ow er V ent Assembl y to an Appliance with IID Ignition 7 V enting 7 W iring Diag rams 9 182-260 H4/WH1 (Atmospheric) 9 181-261 H4/WH1 (Low NOx) 10 330-400 H4/WH1 (Atmospheric) 1 1 331-401 H4/WH1 (Low NOx) 1[...]

  • Page 4

    R eceiving Equipment On receiving your equipment, check the carton visual- ly for external damage. If the carton is damaged, make a note on the Bill of Lading when signing for the equip- ment. Remove the complete assembly from the carton if it is damaged, and report the damage to the carrier immediately . Be sure that you receive the number of pack[...]

  • Page 5

    5 7. Mount the Power V ent on the outer top. 8. Route the conduit harness of the Power V ent thru the outer top hole, around the adapter towards the back of the unit. Continue routing the harness thru the corner slot, which leads to open area behind the access panel. Finally , route only the wire harness thru the 7/8” grommet hole located on the [...]

  • Page 6

    6 U. S. Ins tallations 1 Canad ian Insta llati ons 2 A Clear ance above gr ade , veran da, p orch , deck, or bal c ony 1 ft (30 c m) 1 ft (30 c m) B Clear ance to window or do or that may be o pened 4 ft (1.2 m) below or to side of openin g; 1 foot (30 cm) a bove op ening 3 ft (91 cm) C Clearance to perma nen t ly closed window ** D V ertical clear[...]

  • Page 7

    7 W iring a P ow er V ent Assembl y to an Appliance with IID Ignition V enting The vent pipe must be the same size or one size larg- er than what is indicated. The D-2 Power V ent is capable of 360-degree discharge rotation and oper- ates with a positive vent static pressure and with a vent gas temperature less than 400°F . The total length of hor[...]

  • Page 8

    8 LEFT SIDE The D-2 Power V ent assembly includes a wire harness, shown in Fig. 6 below , which provides quick connec- tions with the respective controls in the heater control box. The harness is of suf ficient length to fit the appliance for which it is sized. Reference the wiring diagram supplied with each appliance for actual connections. Fig. 5[...]

  • Page 9

    9 W iring Diag r ams—182-260 H4/WH1 (Atmospheric)[...]

  • Page 10

    10 181-261 H4/WH1 (Lo w NOx)[...]

  • Page 11

    11 W iring Diag r ams—330-400 H4/WH1 (Atmospheric)[...]

  • Page 12

    12 331-401 H4/WH1 (Lo w NOx)[...]

  • Page 13

    13 D 12.95 C 1.88 4.38 SEE T ABLE D FOR DIMENSIONAL D ATA Model No. A B C D 181 18.13 12.38 7.88 4.25 182 18.13 12.38 7.88 4.25 260 18.13 12.38 7.88 4.25 261 18.13 12.38 7.88 4.25 330 17.50 15.75 7.63 6.00 331 17.50 15.75 7.63 6.00 400 17.50 15.75 7.63 6.00 401 17.50 15.75 7.63 6.00 T able D: Dimensional Data[...]

  • Page 14

    14 Sequence of Oper a tion On call for heat, the D-2 Power V ent fan (and appli- ance pump) start. When the flow switch circuits close, the ignition system consisting of an electronic spark module, pilot gas system and flame sensor , are ener- g ized. When draft proving switch closes and all safety circuits are proven, the automatic main gas valves[...]

  • Page 15

    15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Call Out Description 181-261 330-401 F 4 8 7 8 0 0 F 4 8 7 8 0 0 y a l e R 1 F 6 5 1 8 0 0 F 6 5 1 8 0 0 r e w o l B 2 3N O Pressure Switch 008062F 008135F 4E lbow 4"-90° with Screen 010827F 01082 7F F 3 8 6 8 0 0 F 2 8 6 8 0 0 x o B e u l F 5 6 Base Asse mbly 008684F 008685F F 6 8 6 8 0 0 F 6 8 6 8 0 0 [...]

  • Page 16

    w w w .r ay pa k .co m Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Litho in U.S.A.[...]