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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Raypak HI DELTA 302B, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Table of contents for the manual
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Page 1
INST ALLA TION & OPERA TING INSTR UCTIONS / '*" )* % ;;:8I>K: -:EA68:H +) -:K WARNING: If these instructions are not followed exactly , a fire or explosion may result causing propert[...]
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Page 2
Rev . 1 1 G:;A:8IHI=: ;DAADL>C< Changes to: W$CHI6AA6I>DCH 6I A:K6I>DCX 6C9 ADLA:69 8:GI>;>86I>DC DC E6<: / 67A: % DC E6<: W A:8IG>86A +DL:G DCC:8I>DCHX DC E6<: / 67A:/ DC E6<: 2&g[...]
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Page 3
WARNINGS 4 BEFORE INST ALLA TION 5 +GD9J8I -:8:>EI (D9:A $9:CI>;>86I>DC -6I>C<H 6C9 :GI>;>86I>DCH $CHI6AA6I>DCH 6I A:K6I>DC DBEDC:CI 'D86I>DCH ":C:G6A $C;DGB6I>DC GENERAL SAFETY 8 / >B:/ :BE:G6IJG: -:A6I>DCH=>EH >C .86A9H [...]
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Page 4
D ANGER: $ C9>86I:H I=:EG:H:C8: D;>BB:9>6I: =6O6G9H L=>8=L>AA 86JH: H:K:G:E:GHDC 6A >C?JGN 9:6I= DG HJ7HI6CI>6A EGDE:GIN 96B6<: >; ><CDG:9 WARNING: $C9>86I:H I=: EG:H:C8: D; =6O6G9H DG JCH6;: EG68I>8:H L=>8= 8DJA9[...]
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Page 5
BEFORE INST ALLA TION -6NE6@ HIGDC<AN G:8DBB:C9H I=6I I=>H B6CJ6A 7: G: K>:L:9 I=DGDJ<=AN 7:;D G: >CHI6AA>C< NDJG #> :A I6 =:6I:G +A:6H: G:K>:L I=: ":C:G6A .6;:IN >C;DGB6 I>DC 7:;DG:>CHI6AA>C< I=:=:6I:G !68IDGNL6G[...]
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Page 6
Component Locations Fig. 1: Component Locations – Back Fig. 2: Component Locations – Left Side +6C:AH G:BDK:9;DG 8A6G>IN Fig. 3: Component Locations – Front[...]
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Page 7
General Infor mation Qua nt it y o f Ve nt Si ze ( in.) Mode l No. Bur ne rs Gas Va lve s Blowers Fl u e Int ake 302B 6 1 1 5 6 402B 8 1 1 6 6 502B 10 2 1 6 6 652B 13 2 1 8 6 752B 15 2 1 8 6 902B 18 3 1 8 6 # B ur ne r s pe r Va lve St ag e s % F ire at Sta ge Mode l No. 123 12 12 302B 6 1 100 402B 8 1 100 502B 5 5 1 1, 2 50 10 0 652B 7 6 11 , [...]
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Page 8
GENERAL SAFETY / D B::I 8DBB:G8>6A =DI L6I:G JH: C::9H I=: =><= A>B>I H6;:IN 8DCIGDADC I=>HL6I:G =:6I:G>H 69?JHI67A:JE ID P! #DL:K:G L6I:G I:BE:G6IJG:H DK:G P! 86C 86JH: >CHI6CI H:K:G: 7JGCH DG 9:6I= ;GD[...]
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Page 9
INST ALLA TION INST ALLA TION Installation Codes $CHI6AA6I>DCH BJHI ;DAADL I=:H: 8D9:H Q 'D86A HI6I: EGDK>C8>6A 6C9 C6I>DC6A 8D9:H A6LH G:<JA6I>DCH 6C9 DG9>C6C8:H Q )6I>DC6A !J:A "6H D9:).$5)!+ V A6[...]
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Page 10
$C 699>I>DC I=: =:6I:G H=6AA 7: >CHI6AA:9 HJ8= I=6I I=: <6H ><C>I>DC HNHI:B 8DBEDC:CIH 6G: EGDI:8I:9 ;GDB L6I:G 9G>EE>C< HEG6N>C< G6>C :I8 9JG>C< 6EEA>6C8: DE:G6I>DC DG H:GK>8: 8>G8JA6IDG[...]
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Page 11
U.S . In sta llatio n s 1 Canadi a n I nstall ations 2 A Cl earan ce abo ve grade , ve ran da , por ch, deck , or ba lc o n y 1 f t (3 0 c m ) 1 f t (3 0 c m ) B Cl earan ce t o w ind ow o r doo r t ha t may b e opened 4 f t (1 . 2m) be low or to s id e of ope n in g ; 1 foo t ( 30 c m) abo v e o p en in g 3 f t (9 1 c m ) C Cl e aran ce to [...]
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Page 12
Fig. 8: Minimum Clearances from Combustible Surfaces – Outdoor Installations Combustion and V entilation Air Indoor Units /=: =:6I:G BJHI 7: HJEEA>:9 L>I= HJ;;>8>:CI FJ6CI>I>:H D; CDC8DCI6B>C6I:9 6>G ID HJEEDGI EGDE:G 8DB7JHI>DC 6C9 :FJ>EB:CIK:CI>A6I>DC?[...]
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Page 13
I=G:: DG ;DJG H=::I B:I6A H8G:LH CDI HJEEA>:9 :FJ6A AN9>HIG>7JI:9 6GDJC9 I=: 8>G8JB;:G:C8:D; I=: 9J8I AA 9J8I>C< H=DJA9 7: H:A;HJEEDGI:9 /=: ;>AI:G =DJH>C< >H CDI 9:H><C:9 ID HJEEDGI I=: 6>G 9J8I?[...]
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Page 14
7 )DI A:HH I=6C I=: HJB D; I=: 6G:6H D; 6AA K:CI 8DCC:8IDGH >C I=: 8DC;>C:9 HE68: WARNING: D CDI JH: DC: E:GB6C:CI DE:C>C< B:I=D9 >; I=: :FJ>EB:CI GDDB >H JC9:G C:<6I>K: EG:HHJG: 8DC9>I>DCH DG I=: :FJ>EB:CI?[...]
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Page 15
-:BDK: 6AA EAJB7>C< ;>II>C<H ID I=: =:69:G /=>H L>AA>C8AJ 9:7DI= >CA:I 6C9 DJIA:I L6I:G E>E: JC>DCH 6C9 I=: EG:HHJG: G:A>:; K6AK: 6C9 9G6>C E>E>C< -:BDK: A>B>IH 8DCIGDA 7JA7H 6C9DG [...]
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Page 16
!6>AJG: ID :M8::9 S! S L>I=>C B>CJI:H B6N G:HJAI >C I=: EG:B6IJG: ;6>AJG: D; I=: =DI HJG;68: ><C>I :G G:BDI: ;A6B: H:CHDG 7JGC:GH 6C9= :6I :M8=6C<:G $I 86C 86JH: DE:G6I>DC6A EGD7A:BH?[...]
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Page 17
Pressur e Dr op in F eet of Head F eedwater Regulator -6NE6@G:8DBB:C9HI=6I6 ;::9L6I:GG:<JA6IDG7:>C HI6AA:9 6C9 H:I 6I EH> B>C>BJB EG:HHJG: 6I I=: =><=:HI ED>CI D; I=: HNHI:B $CHI6AA 6 8=:8@ K6AK: DG 768@ ;ADL 9:K>8: JEH[...]
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Page 18
P ota ble Wa ter and Space Heating AAE>E>C< B6I:G>6AH6C9 8DBEDC:CIH8DCC:8I:9 ID I=: L6I:G =:6I:G ;DG I=: HE68: =:6I>C< 6EEA>86I>DC H=6AA 7: HJ>I67A: ;DG JH: L>I= EDI67A: L6I:G / DM>88=:B>86AH HJ8=6H JH:9 [...]
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Page 19
I=:GBDHI6I>86AAN 8DCIGDAA:9 B>M>C< K6AK: >H JH:9 ID B>M I=: DJIA:I L6I:G L>I= I=: EDDA L6I:G /=>H B>M:9 L6I:G >H HJEEA>:9 6H I=: >CA:I L6I:G ID I=: EDDA =:6I:G /=: EGDE:G 8DC;><JG6I>DC >H [...]
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Page 20
-6NE6@ L6I:G =:6I:GH 86C DE:G6I: A>B:H86A:;G:: JH>C<EDI67A: L6I:GL>I=6 =6G9C:HHCDI :M8::9>C< <G6>CHE:G<6AADC+GDE:GDE:G6I>DC>H68=>:K:97NH:I I>C<I=: I:BE:G6IJG: G>H:L6I:G ;ADL E:G I=: <J>9:[...]
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Page 21
6I I:HI EG:HHJG:H :FJ6A ID DG A:HH I=6C EH> @+6-:A>:K:I:HIEG:HHJG:>C I=:<6HHJEEANA>C:EG>DG ID G:8DCC:8I>C< I=: =:6I:G 6C9 >IH B6CJ6A H=JID;; K 6AK: ID I=: <6H HJEE AN A>C: F AILURE T [...]
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Page 22
-:>CHI6AA I=: E>E: 86E DC I=: A:;I=6C9 :C9 D; I=: B6>C <6H A>C: -:BDK:EA6HI>8 86E;GDB I=:G><=I=6C9H>9: E6C:A 6 C9 G:>CHI6AA >CID I=: HI6C96G9 B6>C <6H DE:C>C< AD86I:9 DC I=: A:;I=6C9 H&[...]
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Page 23
Check the P ower Sour ce =:8@ I=: EDL:G HDJG8: 1 (>C>BJB 1 (3 1 (>C>BJB 1 (3 1 (6M>BJB $; I=: =:6I:G 9D:H CDI =6K: 6 ;[...]
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Page 24
$CHI6AA:G 68I>DC >H G:FJ>G:9 ID :A:8IG>86AAN :C67A: NDJG =:6I:GIDDE:G6I:6;I:GB6@>C<I=:EDL:G8DCC:8I>DCH 4 DJ BJHI B6@: 68ADH:9 8DCI68I 8DCC:8I>DC DC .I6<: 8D CC:8IDG D; I=: :CIG6A +D>CI 2>G>C< +2 [...]
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Page 25
S INGLE ST A GE TA NKST A T ST A GE 1 CONNECTION AT TA CH ST A GE 1 CO N NECTIONS O N HEA T ER TO T HE SINGLE ST A GE TA N K S TAT A S SHOWN IN THE DIAG R A M A BOV E. Fig. 23: Single-Stage T ankstat DCHJAI I=: L> G>C< 9>6<G6B H=>EE:9 L>I= I=: =:6I:G >C I=:>CHIGJ8I>DCE68@:IDG?[...]
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Page 26
Combustion Ai r Suppl y Exh a ust Configuration Hea ter Vent ing Catego r y Certified Mate r ials Co mb u st i on A ir Inl et Ma terial Ve rtical Nat ur al D raf t Vent ing I “B ” Vent Fro m I ns id e Bu i ldi n g (N on -D ire c t V e nti n g ) H ori zont a l T hro ugh- th e-Wall Ventin g III St a in les s S tee l (G as T ig ht) Ve rtica[...]
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Page 27
'D86I:6C9 <J6G9K:CI I:GB>C6I>DCID EG:K:CI688> 9:CI6A 8DCI68I 7N E:DEA: DG E:IH * )*/ I:GB>C6I: K:CI >C L>C9DL L:AA HI6>GL:AA 6A8DK: 8DJGIN6G9 DG DI=:G G:8:HH:9 6G:6 * )*/ I:GB>C6I: [...]
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Page 28
-:BDK:I=:H8G:LH G:I6>C>C<G>C<6C9G6>C <6H@:I ;GDB IDE D; =:6I:G -:BDK: I=: H8G:LH ;AJ: 8DAA6G 6C9 <6H@:I ;GDB I=: GJC H>9: D; I=: I:: AD86I:9 >C I=: ;AJ: 7DM DC IDE D; I=: =:6I:G -:K:GH:[...]
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Page 29
T er mination / =:K:CI I:GB>C6A H=DJA9 7:K:GI>86A 6C9 H=DJA9 I:GB> C6I:DJIH>9: I=:7J>A9>C< 6IA:6HI ;I 67DK:I=: =><=:HI E D>CI D; I=: GDD; I=6I >H L>I=>C ;I /=: K:CI 86E H=DJA9 =6K: 6 B>C>[...]
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Page 30
HE::9DCDIDE:G6I:HJBB:G:M=6JHI ;6CADH: ;>G:EA68: 96BE:GH +A68:>C DE:G6I>DC I=:6EEA>6C8:H 7:>C<>CHE:8I:9 !DAADL I=: B6CJ;68IJG:G YH >CHIGJ8I>DCH ;DG A><=I>C< :68= 6EEA>6C8: 9?JHI I=:GBDHI6I HD 6EEA>[...]
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Page 31
Ai r Inl et Ma x . L ength Mode l No. Certified Vent in g Mate r ial Ve nt Si ze Max i mum Eq uiv a le nt Vent Le n gt h * Combustion Air Int ake Pipe Mate r ial 6” 8” 302B 5” 402B 100’ N/A 502B 6” 75’ 652B 752B 40’ 100’ 902B Cate gor y I II 8” 70’ Ro om Ai r 40’ Ducted Combustion Air Galvanized Ste el , PVC , ABS, CPVC[...]
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Page 32
!DG >CHI6AA6I>DCH >C :MIG:B:AN 8DA9 8A>B6I: >I >H G: FJ>G:9 I=6I /=: K:CI BJHI 7: >CHI6AA:9 L>I= 6 HA><=I JEL6G9 H ADE: D; CDI BDG: I=6C >C8= E:G ;DDI D; =DG> ODCI6A GJC ID I=: K:CI?[...]
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Page 33
!AJ:H HJEEDGI:9 DCAN 7N ;A6H=>C< 6C9 :MI:C9:9 67DK: I=: GDD; BDG: I=6C ;I H=DJA9 7: H:8JG:AN <JN:9 DG 7G68:9 ID L>I=HI6C9 HCDL 6C9 L>C9 AD69H /=:6>G>CA:I DE:C>C<(0./7: >CHI6AA:9 ;I67DK:I=: GDD; A>C:[...]
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Page 34
Fig. 28: Status LED Indicator Decal Heater Sequence of Oper ation Models 302B-902B /=:7A68@=DI L>G:A:69<D:H 9>G:8IANIDI=: B6>C EDL:G HL>I8= /=>H 7A68@ ID<<A: HL>I8= >H AD86I:9 6I I=: B>99A: ;GDCI D; I=: 8DCIGDA 8DBE6GIB:CI[...]
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Page 35
Ext er n al L ig ht s L i g h t C o l o r I n d i c a t i o n P o w e r B l u e M a i n p o w er is on Cal l For Heat Yel low Th ermo stat i s cl osed S a f e t y R e d O ne or m ore s a fe ti es is inoperativ e Ign i tion R ed Ign i tion m odu l e is i no p e rat ive F l o w G r e e n Flow is p rese nt Blo w er 1 Gr e e n B l o w er 1 is o [...]
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Page 36
Ignition Module 2=:C 699>I>DC6A =:6I >H C::9:9 I=: 8DB7JHI>DC 6>G 7ADL:G HI6GIH ID EJG<: 6>G ;GDB I=: 8DB7JHI>DC 8=6B 7 :G ;DG 67DJI H:8DC9H *C EGDD;D;6>G ;ADL I=: 6>GEGDK>C< HL>I8= 8ADH:H 6C9 I=: &[...]
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Page 37
High Limit (Manual Reset) /=: =:6I:G >H :FJ>EE:9 L>I= 6 B6CJ6A G:H:I =><= A>B>I I:BE:G6IJG: 9:K>8: +JH= I=: G:H:I 7JIIDC 6C9 69?JHI I =: H:II>C< ID P! 67DK: 9:H>G:9 DE:G6I>C< I:B E:G6IJG: Flow Switch /=&[...]
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Page 38
Fig. 34: Fan-Proving Switch Fig. 35: Blocked V ent Switch UDB Dia gnostic Boar d /=>H =:6I:G >H :FJ>EE:9 L>I= 6 9>6<CDHI>8 7D6G9 L=>8= L>AA>C9>86I:;6JAIH6HI=:N D88JG -:;:GIDI=:;DAADL>C< H:8I>DC ;DG >CHIGJ8I>DCH DC 688:HH>C<[...]
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Page 39
Detection D elay Fault Flow Switch Blower Switch Factory Option External Interlock CWS/CWR Ignition Lockout *T oggles Between / H i Delta PVC V ent Limit-CHX M anual High Limit Auto High Limit L ow W ater Cut-o ff V ent Pressure L ow Gas Pressure High Gas Pressure Controller A l a rm Power On / No CFH System Normal Standby / Web Si te* Power[...]
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Page 40
87%-Ef ficiency Boiler s – Special Instr uctions Wa ter Piping C :;;>8>:C8N 7D>A:G G:FJ>G:H 6 B>C>BJB >CA:I L6I:G I:BE:G6IJG: D; S! S ID EG:K:CI :M8:H H>K: 8DC9:CH6I>DC >C I=: 8DB7JHI>DC 8=6B7:G C ?[...]
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Page 41
W ARNING: DCI68I I=: K:CIB6I:G>6A B6CJ;68IJG:G >; I=:G: 6G: 6CN FJ:HI>DCH 67DJI I=: 6EEA>6C8: 8 6I:<DGNDGHJ>I67>A>IND;6K:CIB6I:G>6A ;DG6I:<DGN $$ $$$ DG $1 6EEA>86I>DCH 0H>C< >BEGDE:G K:CI>C< B6I:G>6[...]
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Page 42
Horizontal T hr ough-the-Wall V enting (Categor y IV) WARNING: 1 :CI 8DCC:8IDGH H:GK>C< 6EEA>6C8:H K:CI:9 7N C6IJG6A 9G6;I H=6AA CDI 7: 8DCC:8I:9 >CID 6CN EDGI>DC D; B:8=6C>86A 9G6;I HNHI:BH DE:G6I>C< J C9:G 6 EDH>I>K: EG:HHJG: Fig. 39: Horizontal Th[...]
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Page 43
/=: HI6>CA :HH HI::A 9>G:8I K:CI 86E BJHI 7: ;JGC>H=:9 7N I=: 7D>A:G B6CJ;68IJG:G >C 688DG96C8: L>I= >IH A>HI >C< H6A:H DG9:G DEI>DC 0H: DCAN 9DJ7A:L6AA K:CI E>E: 6C9 I=: HE:8>6A <6H K:CI?[...]
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Page 44
Direct V ent - V er tical Ve rtical V enti n g Height* Ai r Inl et Max. Length ** Mode l Certified Vent in g Mate r ial Ve nt Si ze Min. Max . Co mb u st i on A ir Int ake Pipe Mate r ial 6” 8” 302B 5” 402B 100’ N/A 502B 6” 75’ 652B 752B 902B Cate gor y I I or I V 8” 5’ 25’ Gal vani zed Stee l , PVC , ABS, CPVC 40’ 100’[...]
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Page 45
W iring Dia g r am[...]
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Page 46
ST ART -UP Pre Star t-up Filling System (Heating Boiler s) !>AA HNHI:B L>I= L6I:G +JG<: 6AA 6>G ;GDB I=: HNHI:B 'DL:G HNHI:B EG:HHJG: *E:C K6AK:H ;DG CDGB6A HNH I:B DE:G6I>DC 6C9 ;>AA HNHI:B I=GDJ<= ;::9 EG:HHJG: (6CJ6AAN DE:[...]
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Page 47
Prepar ation Check Po wer Suppl y 2>I= BJAI>B:I:G 6I >C8DB>C< EDL:G 8=:8@ KDAI6<: 7:IL::C #DI DBBDC T 1 #DI "GDJC9 T 1 DBBDC "GDJC9 1 Attach Manometer s to Measure P[...]
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Page 48
Safety Inspection =:8@ 6AA I=:GBDHI6IH 6C9 =><= A>B>I H:II>C<H JG>C<I=: ;DAADL>C<H6;:IN 8=:8@HA:6K: B6CDB: I:GH =DD@:9 JE 8=:8@ 6C9 G:8DG9 $; DI=:G<6H;>G:9 6EEA>6C8:H>C I=: GDDB6G: DC[...]
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Page 49
(6CJ6AAN 8ADH: I=: 9DLCHIG:6B A:6@ I:HI K6AK: *E:C I:HI ED>CI 6C9 8DCC:8I 6 B6CDB:I:G ID >I 1 :G>;NI=6II=:G: >H<6HEG:HHJG:6C9I=6I>I>HL>I= >CI=: EGDE:G G6C<: )*/ BJHI CDI :M8::9 [...]
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Page 50
/ DG:HI6GIHNHI:B;DAADL A><=I>C<>CHIGJ8I>DCH>CI=: *E:G6I>DC H:8I>DC =:8@ ID H:: I=6I I=: =><= A>B>I 8DCIGDA >H H:I 67DK:I=:9:H><CI:BE:G6IJG:G:FJ>G:B:CIHD; I=: HNHI:B !DGBJAI>EA: ODC:[...]
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Page 51
TR OUBLESHOO TING Ste p 7 Ste p 6 Ste p 5 S tep 1 S tep 2 S tep 3 S tep 4 Is there a Call For H eat? I s Disable j um p e r intact? ( J1 ) I s there 120VAC at J8 C onnecto r o n the CPW board? D o the combustion air b lowers come on? I s 24VAC at pr ese nt at TH (J3 & J12 on C PW board and orange wire on ignition module)? C heck flow swi[...]
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Page 52
MAINTENANCE Suggested Minimum Maintenance Schedule -:<JA6G H:GK>8: 7N 6 FJ6A>;>:9 H:GK>8: 6<:C8N 6C9 B6>CI:C6C8: BJHI 7: E:G;DGB:9 ID :CHJG: B6M>BJB DE:G6I>C< :;;>8>:C8N (6>CI:C6C8: 6H DJIA>C:9 7:ADL B6N 7: E:G;DGB:9 7N I=: DLC:G ?[...]
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Page 53
W eekl y !D G A D L E G : H HJ G : = : 6I : G H I: H I A D L L 6 I :G 8 J I D; ; 9 :K>8: 2>I= 6I A:6HI DC: HI6<: D; I=: 6EEA>6C8: DC 9:EG:HH I=: ADL L6I:G 8JID;; I:HI 7JIIDC 6EEA>6C8: H=DJA9H=JID;;6C9 ><C>I>[...]
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Page 54
APPENDIX Inside Air Contamination AA =:6I:GH :ME:G>:C8: HDB: 8DC9:CH6I>DC 9JG>C< HI6GIJE /=: 8DC9:CH6I: ;GDB ;AJ: <6H >H 68>9>8 DB7JHI>DC 6>G86C 7:8DCI6B>C6I:9 7N 8:GI6>CK6EDGH >C I=: 6>G L=>8= G6>H: I=: [...]
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L IMIT ED P ART S W A RR AN TY HI DE LT A – T YP ES H A ND WH M OD ELS 302 B–902 B SCOP E R aypak, Inc. (“Ray pak”) w arr ants to th e orig inal ow ner th at al l parts of th is h eater w hic h a re ac tual ly m anuf actur ed by R aypak wil l be free f rom f ailur e un der n orm al use a nd s ervice for the s pec ifie d warr anty per[...]
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LIMIT E D P AR TS W A RRAN TY HI DELT A – TY PE P MO DELS 302 B–90 2B S CO P E Ray pa k, I nc. (“ Ray pak”) w arr an ts to the or igi nal ow ner t ha t a ll pa r ts o f t his hea ter w hi c h are actu ally man ufac tured by R ay pak will b e fr ee from f ailur e un de r n orm al use a nd serv ice for th e sp ecif ied wa rr ant y pe r[...]
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START-UP CHECKLIST FOR FA N-ASSISTED RAYPAK PRODUC TS This s t ar t-u p c heck li st is t o be c o mpl e te ly f illed o ut b y the s er vic e te ch n ic ia n s tar ti ng u p t he Ra ypak B oil er or H eater fo r the first time. All in fo rm a ti on ma y b e us ed f or warr a nty p u rp o se s an d to ens ure that t he ins tal la t i on is c[...]
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