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RCA RCA L manual

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Table of contents for the manual

  • Page 1

    RCA L Version 1.0 RCA L Ow ner’s Manual[...]

  • Page 2

    RCA L Version 2.0 2 1 2 3 3 4 5 6 (7) Safe ty 8 7 Components[...]

  • Page 3

    RCA L Version 2.0 3 The M&I Re-Coil-A w ay door contains the follow ing parts: (1) Header Asse mbly Contains the curtain, ope rator (2) Door Curtain SBR, EPDM (3) Side Frame s Painted st eel (4) Pneum atic Safe ty Edge Self m onitoring (5) Drive System Jack Shaf t operato r (6) Safe ty Photocell ADS Photo cells – either ref lective or thru-be[...]

  • Page 4

    RCA L Version 2.0 4 1 Manufacturer and gene ral information .......... ............... .............. .............. .............. ...... 6 1.1 Manuf acturer..... .............. .............. .............. .............. .............. .............. .............. ....... 6 1.2 Copyright .......... .............. .............. .............. .[...]

  • Page 5

    RCA L Version 2.0 5 6.0 Ser v ice & Repa ir............ .............. .............. .............. .............. .............. .............. ............. 25 6.1 Custo mer Service ......... .............. .............. .............. .............. .............. .............. ............ 25 6.2 In spection an d mainten ance ..... .....[...]

  • Page 6

    RCA L Version 2.0 6 1 Manufact urer and general in formation  2003 AL BANY DOOR SYSTEMS This operational manual is part of the Re-Coil-Away door . 1.1 Manufacturer Manufacturer of this rapid roll door is: ALBANY DOOR SYSTEMS 975-A OLD NORCROSS ROAD LAWRENCEVILLE , GA 30045 PH: 1-877-925-2 468 FAX: 770-338-503 4 Internet: ww w .albanydoors ystems[...]

  • Page 7

    RCA L Version 2.0 7 2 Product desc ription 2.1 Function and design of this door The m odel Re-Coil-Away is a vertically opening door. 2.1.1 Principle The d oor assemb ly consists of lef t and right side frames a nd a hea der assemb ly. The head er assembly cont ains the curtain and the drive system already attache d. The b ottom be am is already at[...]

  • Page 8

    RCA L Version 2.0 8 Product Descripti on 2.2.1 A ddition al Safety syst ems Dependin g on the kind o f app lication it may be u seful to have additiona l sensors as saf ety feat ures. This is e specially true for a door with a high volume o f hum an traff ic or with low sized doors with a height under 10 f eet (3m ). Albany Door Systems offe rs a v[...]

  • Page 9

    RCA L Version 2.0 9 2.5 Warranty Information 2.5.1 Limited Warra nty All door systems m anufa ctured by A lbany Door System s are warranted from the dat e of purchase against defects in materials and workmanship as f ollows: (i) door system s in general...two (2) year; (Section 2.5.2) rubber curtains ( DO NOT EVER USE PETROLEUM BA SED PRODUCTS ON T[...]

  • Page 10

    RCA L Version 2.0 10 2.5.2 RE-COIL-AW AY SBR Curtain Limited Warran ty LIFET IME WA RRA NTY ON SB R Curta in materia l. A lbany Door Systems warrants to the o riginal owner of the d oor that th e door pan el fabric a nd compo nents (windlok) will be free o f def ects in ma terial and workmansh ip for as long as the door is installed in it’s origi[...]

  • Page 11

    RCA L Version 2.0 11 3 Safety adv ice 3.1 A re a of application. The M&I Re-Coil-Away is used for the closing of doo r openings pref erably in industrial buildings that are highly used area o f auto mobiles or he avy equipme nt. As a f lexible exterior door with resistance agains t wind and weather con ditions, the d oor opens with a sp eed tha[...]

  • Page 12

    RCA L Version 2.0 12 3.3 Safety sy mbols explanation The f ollowing safety symbols are used in the enclosed o peration ma nual. Th ese symbols should a dvise the reader of the im portant text the y should read close ly. These symbols point to existing danger for lif e and he alth of persons or the machine, material o r the environmen t. A ttention![...]

  • Page 13

    RCA L Version 2.0 13 • In power loss condition the electrical drive for th e door curtain can be un locked using the disen gagement chain s and then the curtain h and chain ed upwards. W hen th e disengage lever has be en engaged th e control system h as been d isable. • D uring operat ion of t he door do not stick your han ds in the side frame[...]

  • Page 14

    RCA L Version 2.0 14 4 Storage and transport 4.1 Storage The p artly pre-assembled d oor is delivered in a crat e. An und amaged crate makes it po ssible to store th e door externally fo r some days. The crate mus t be stored on even ground. The crate mus t not be removed before the start of installa tion. 4.2 Dimensions of the fitt ed door See tec[...]

  • Page 15

    RCA L Version 2.0 15 5 Installat ion 5.1 Inspection of the shipm ent The M&I Re-Coil-Away door is m ostly pre-assembled before leaving the facto ry. The side frame s together with the t op roll are atta ched to a pallet at the time of leaving the fa ctory. The door mu st be checke d for po ssible transport d amage and that all the compone nts o[...]

  • Page 16

    RCA L Version 2.0 16 5.3 Starting the install 5.3.1 Setting up the side fames NOTE: Som e wall surfaces a re not ideal and m ay require shimming to kee p the side frame s square to each other. T his will help eliminate photocell m isalignment proble ms and curta in binding issues. The d oor is usually centered over the door opening. Also at this ti[...]

  • Page 17

    RCA L Version 2.0 17 5.4 Preparing the header assembly for lifting Loosen and remo ve the lower idler barrel bolt (f igure 5) and m ove the idler barrel out o f the way (figure 6) b efore lifting the header asse mbly. 5.4.1 Lifting loca tions There are eyebolts f or lifting the heade r assembly into place , located on the header plat es. Attach ca [...]

  • Page 18

    RCA L Version 2.0 18 5.4.2 Lifting w ith a fork lift W ARNING: You must no t ever lift using the bottom beam o r the idler barrel be tween the forks an d the he ader assemb ly, damage can occur. You can pla ce the f orks of th e forklift up under th e top roll (figure 9 ). Not the hea der framew o rk or the Idler Barrel, if done DAMA GE W ILL OCCUR[...]

  • Page 19

    RCA L Version 2.0 19 5.5 Installing the Header W h ile lifting the Hea der, align the ho les on the installed side f rames with the holes in th e heade r assembly. Note that the idler barre l-bearing has been moved out of the wa y Never leav e the head er asse mbly unattended w ith out fully bolting the heade r asse mbly to the side frames, or befo[...]

  • Page 20

    RCA L Version 2.0 20 5.6 Driv e Chain Tension Figure 11 is a f inished he ader assemb ly that has bee n installed. A lso note the idler barrel has bee n bolted b ack into place back. Chain ten sion should b e checked a fter the door is cycled a f ew times. The M&I drive chain is to be tensioned so the def lection of the slack side (bottom side)[...]

  • Page 21

    RCA L Version 2.0 21 5.7 Counter Balance Springs 5.7.1 Pre-charging Springs The sp rings must be p re-charged with the door curtain in the up position. T his pre charge amo unt is listed on the spring bracket, this should be should be stampe d with numbe rs for example 3 S and 4 T. W ith S standing f or the am ount of pre-stretch in inches an d T f[...]

  • Page 22

    RCA L Version 2.0 22 5.8 Closing the side frames Open th e side f rame covers as shown in f igure 16. Bring the curtain down so it travels behind the idler barrel and down into the guide s of the side fram e. (If you ne ed to get the bottom beam be hind the idler barrel you can remove the bo ttom bolt on each side of the idler barrel, and swing it [...]

  • Page 23

    RCA L Version 2.0 23 5.8 Hand Chain Operator The o perator is equippe d with an emergency cha in hoist and floor-level disconne ct mechan ism to ope rate the do or manua lly, if necessary. To m anually operate the door: Pull the d isconnect cha in downwards to the “disen gaged” position (See f igure 14a). A positive engaging coupling disen gage[...]

  • Page 24

    RCA L Version 2.0 24 5.9 A djustment of limit sw itches 1) Remove the cover of the electrical enclosure . 2) Manually raise the door to a nearly open positio n. 3) Depress the travelling cam retaining bracke t and rotate the Open cam (figure 1 8). Note: turnin g the cam towa rds the cent er of the sh aft increases th e door travel. Turning the cam [...]

  • Page 25

    RCA L Version 2.0 25 6.0 Service & Repair 6.1 Customer Serv ice In case o f door m aintenan ce, malf unctions or rep air work, please contact the supplie r or the manuf acturer. Address of Custome r Services Department A LBA NY DOOR SYST EMS 975-A Old Norcross Road Law renc ev ille, GA 30045 PH 877-9 25-246 8 Fax 770 -338-5 034 6.2 Inspection a[...]

  • Page 26

    RCA L Version 2.0 26 6.3 Cleaning 6.3.1 Clean ing and maintenanc e of the door curta in Do not ever use any petroleum-based products on the curtain. Clean curtain w ith a c itrus based cle aner only .[...]

  • Page 27

    RCA L Version 2.0 27 6.3.2 Clean ing and maintenanc e of the door curta in Dust may be removed with a cloth. Ha rder dirt may be rem oved with water. Dirt, grease, or oil on me tal may be rem oved with a citrus cleaner. 6.4 Troubleshootin g 6.4.1 How to w edge a c urtain Why would a curtain need a w edge? A wedge is used to correct uneven cu rtain [...]

  • Page 28

    RCA L Version 2.0 28 6.4.2 Operat or T roubleshooting Service & Repa ir[...]

  • Page 29

    RCA L Version 2.0 29 Service & Repa ir[...]

  • Page 30

    RCA L Version 2.0 30 6.5 Repairs & Remov als 6.5.1 Removal and Re-insta llation of curtain in guides 1. Utilizing a 3/8” wrench, unbolt t he hinged f ront guide plat es of b oth the lef t and right guides. Swing the f ront guide plat es open a nd place th em to the side. 2. In the event that on ly the upper portion is hinged, raise th e curta[...]

  • Page 31

    RCA L Version 2.0 31 6. Mix the adhesive as p er the man ufactu rer's instructions and apply a liberal coatin g to the nylon cord f abric and the rough surface s of th e inlay rubber segmen ts. Allow pieces to dry to the to uch (about 1 5 to 20 m inutes) and apply a second coating. Allow to set u ntil tacky. Place th e inlay segments into posi[...]

  • Page 32

    RCA L Version 2.0 32 6.5.4 Replacing t he operator brak e band Service & Repa ir[...]

  • Page 33

    RCA L Version 2.0 33 6.5.5 A djusting the operator brake ba nd Service & Repa ir[...]

  • Page 34

    RCA L Version 2.0 34 6.6 Maintenance Schedule Due to th e unique design f eatures o f your new "RE-COIL-A WA Y ", the ne ed for co ntinual mainten ance norm ally associated with conventiona l door systems (i.e.: guide rollers, hinges, door track, e tc.) is virtually eliminated. T he limited m aintenan ce procedures liste d below, when com[...]

  • Page 35

    RCA L Version 2.0 35 6.6.1 Gearbox The gea r construction is m aintenance -free and has lifetim e lubrication. (The outp ut shaf t should b e kept rust f ree.) 6.7 Torque Specifications The t able below list the t ype of bolt, its use, and what its torque setting is Size Ty pe Location Torque (ft-lb): 5/8-11 x 2" Hex head bo lt, Grade 8 Drive [...]

  • Page 36

    RCA L Version 2.0 36 RCA L Architectural Up to & in cluding 12’x 12’[...]

  • Page 37

    RCA L Version 2.0 37 RCA L Architectural Over 12’x 12’[...]