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Table of contents for the manual
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Page 1
FPI FIREPLACE PRODUCTS INTERNA TIONAL L TD. 6988 V enture St., Delta, BC Canada, V4G 1H4 918-156b MODELS: G36D-NG Natural Gas G36D-LP Propane 01/04/06 G36D Zero Clearance Direct V ent Gas Fireplace Owners & Installation Manual W ARNING: If the information in these instructions are not followed exactly , a fi re or explosion may result causing [...]
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Page 2
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 2 T o the New Owner: Congratulations! Y ou are the owner of a state-of-the-art Gas Stove by FIREPLACE PRODUCTS INTERNA TIONAL. The G36D is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model G3[...]
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Page 3
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 3 T ABLE OF CONTENTS Operating Instructions Operating Instructions .............................................. 32 Lighting Procedure ................................................... 32 Shutdown Procedure ................................................ 32 First Fire ....................[...]
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Page 4
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 4 This is a copy of the label that accompanies each G36D Zero Clearance Direct V ent Gas Fireplace. We have printed a copy of the contents here for your review . The safety label is located on the front inside base of the unit, visible when the bottom louver is open. NOTE: UltraGlow units are[...]
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Page 5
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 5 INST ALLA TION CHECKLIST 1) Locate appliance a) Room location, page 6 b) Clearances to Combustibles, pages 6 -8. c) Mantle Clearances, page 8 d) Framing & Finishing Requirements, page 7 e) V enting Requirements, pages 10 - 17. 2) Assemble T op Standof fs and T op Facing Support and Side[...]
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Page 6
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 6 INST ALLA TION Diagram 1 This includes: 1) Clocking the appliance to ensure the correct fi ring rate (rate noted on label 26,000 Btu/h) after burning appliance for 15 minutes. 2) If required, adjusting the primary air to ensure that the fl ame does not carbon. First allow the unit to burn[...]
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Page 7
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 7 MANTEL LEG CLEARANCES Combustible mantel leg clearances as per diagram below: FRAMING AND FINISHING 1) Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. T otal facing thickness can var[...]
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Page 8
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 8 INST ALLA TION COMBUSTIBLE MANTELS Because of the extreme heat this fi replace emits, the mantel clearances are critical. Combustible mantel clearances from top of unit are shown in the diagram below . Note: A non-combustible mantel may be installed at a lower height if the framing is made[...]
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Page 9
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 9 "C" Screw Position: For a facing material depth of 1-1/4" (32mm), the top facing support must be reversed. UNIT ASSEMBL Y PRIOR T O INST ALLA TION The T op Facing Support, the Side Nailing Strips and the 2 T op Standof fs must be correctly po- sitioned and attached to the top[...]
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Page 10
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 10 INST ALLA TION EXTERIOR VENT TERMINA TION LOCA TIONS . B B B B A C V V V V V V V A A V Fixed Fixed Openable Closed Closed Openable N L B E B M D F K H j V ertical T ermination V V ent terminal Area where terminal is not permited A Air supply outlet 24" V A G Inside corner detail V 24&[...]
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Page 11
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 11 VENTING UltraGlow Direct V ent System (Flex) Horizontal T erminations Only These venting systems, in combination with the G36D Direct V ent Gas Fireplace, have been tested and listed as a direct vent heater system by W arnock Hersey . The location of the termination cap must conform to the[...]
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Page 12
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 12 INST ALLA TION RIGID PIPE VENTING COMPONENTS LIST All Simpson Dura-V ent components are available directly from FPI. Description Simpson Dura-V ent Selkirk Amerivent R Direct V entGS R Direct-T emp TM Direct V ent 6" Pipe Length, Galvanized 908 4DT -6 N/A 6" Pipe Length, Black 90[...]
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Page 13
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 13 Rigid Pipe Adaptor (Part# 510-994) Pipe Length V ertical T erminal S torm Collar (Part # 953) Flashing 943 or 943S Ceiling Firestop (Part # 963) 24" Pipe Length Adj.Pipe Length 1 1" - 14-5/8" 90 Elbow o Horizontal T ermination Cap (Part# 946-523/P) W all Thimble (Part # 942)[...]
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Page 14
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 14 RIGID PIPE VENTING ARRANGEMENTS - HORIZONT AL TERMINA TIONS UL TRAGLOW DIRECT VENT SYSTEM (FLEX) (Propane & Natural Gas) The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90 o elbow (two 45 o elbows equal one 90 o elbow). Note: Must u[...]
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Page 15
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 15 INST ALLA TION RIGID PIPE VENTING ARRANGEMENTS - HORIZONT AL TERMINA TIONS UL TRAGLOW DIRECT VENT SYSTEM (FLEX) (Propane & Natural Gas) The diagram below shows examples of horizontal termination arrangements using two 90 o elbows (two 45 o elbows equal one 90 o elbow). Note: 1) A maxim[...]
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Page 16
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 16 RIDID PIPE VENTING ARRANGEMENTS - VERTICAL TERMINA TIONS (Propane & Natural Gas) The G36D is approved for a maximum 23 ft. (7.0m) vertical, with a maximum 12 ft. (3.7m) horizontal offset using two 90 o elbows (two 45 o elbows equal one 90 o elbow) with Rigid Pipe vent systems for Propa[...]
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Page 17
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 17 INST ALLA TION The G36D is approved for a maximum 37 ft. (1 1.3m) straight vertical, with Rigid Pipe vent systems for Propane and Natural Gas, as per the diagram 3. The shaded area in the diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations wi[...]
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Page 18
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 18 INST ALLA TION VERTICAL TERMINA TION WITH CO-LINEAR FLEX SYSTEM This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney . See the V enting Arrangements on next page for minimum and maximum heights. Masonry chimneys m[...]
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Page 19
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 19 INST ALLA TION V enting Arrangements - V ertical T erminations with Co-linear Flex System for both Residential & Manufactured Homes into Masonry Fireplaces The shaded area in the diagrams show the allowable vertical terminations.[...]
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Page 20
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 20 Diagram 4 6) The arrow on the vent cap should be pointing up. Insure that the 1-1/2" clearances to combustible materials are maintained (Diagram 4). Install the termination cap. NOTE: For Snorkel terminations in ABOVE grade installations, follow national or local code requirements. Be[...]
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Page 21
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 21 INST ALLA TION Diagram 3 Diagram 5 Diagram 1 Diagram 2 Note: Apply sealant "Mill-Pac" to inner pipe and high temperature silicone seal- ant to outer pipe on every twist-lock joint. Diagram 5 Diagram 6 VERTICAL TERMINA TION 1) Maintain the 1-1/2" clearances (air spaces) to co[...]
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Page 22
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 22 4) Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 wal[...]
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Page 23
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 23 INST ALLA TION GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve dur in g a ny pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect [...]
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Page 24
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 24 CONVERSION KIT FROM NA TURAL GAS T O PROP ANE MODEL #290-969 FOR G36D USING SIT 820 NOV A GAS V AL VE THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Remove the 2 screws, push Burner Assembly to the left and lift out. Conversion Kit Contains:[...]
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Page 25
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 25 INST ALLA TION 5) Position Log 02-53 across the cutouts in Logs 02-75 and 02-51 with the notch on the left side of the log fi tting into the 2nd grate tab. Cutouts 2nd Grate T ab LOG SET INST ALLA TION Read the instructions below carefully and refer to the diagrams. If logs are broken do [...]
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Page 26
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 26 INST ALLA TION Log indentation Photo shows rear grate tab. Log 02-51 was removed to show the posi- tioning of Log 02-52. Rear Grate T ab Rear Bracket 7) Place the bottom left front edge of Log 02-55 against the rear bracket on the burner tray and rest the log on the cutout on Log 02-53. Cu[...]
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Page 27
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 27 10) Place the embers on the front of the burner tray in the places shown on the photos below . 11 ) T est fi re to ensure proper light off (make sure fl ame fl ows smoothly from one end of burner to the other). If there is any fl ame hesitation, check that area for any blockage of the [...]
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Page 28
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 28 Diagram 3 Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket. Repeat for 2nd spring. See diagram 3. Diagram 2 Be careful that the glass gasket does not roll up; there must be a gap between the gasket and the door lip to ensure that the d[...]
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Page 29
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 29 Thermostat Wire T able Option 3: W ALL THERMOST A T A wall thermostat may be installed if desired, connect the wires as per the wiring diagram. Use the table below to determine the maximum wire length. Note: Preferable if the thermostat is installed on an interior wall. UltraGlow offers an[...]
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Page 30
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 30 WIRING DIAGRAM This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/thermostat will continue to operate. (Do not cut the ground terminal off under any circumstances.) Caution: Ensure that the wires do n[...]
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Page 31
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 31 120 V olt AC power is needed for the fan switch and blower . A three wire power cord is provided to be plugged into the receptacle. Unit must be grounded at all times. Do not cut the ground terminal off under any circumstances. 1) Shut the power off. 2) Open the bottom louver door . 3) Sli[...]
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Page 32
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 32 OPERA TING INSTRUCTIONS OPERA TING INSTRUCTIONS 1) Read and understand these instructions before operating this appliance. 2) Check to see that all wiring is correct and enclosed to prevent possible shock. 3) Check to ensure there are no gas leaks. 4) Make sure the glass in the door frame [...]
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Page 33
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 33 MAINTENANCE INSTRUCTIONS 1) Always turn off the gas valve before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year . When cleaning the logs, use a soft clean paint brush as the logs are fra[...]
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Page 34
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 34 MAINTENANCE 4) Make a periodic check of burner for proper position and condition. Visually check the fl ame of the burner periodically , making sure the fl ames are steady; not lifting or fl oating. If there is a problem, call a qualifi ed service person. 5) The appliance and venting s[...]
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Page 35
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 35 13) Undo the pilot tube from the valve with a 7/16" wrench. 14) Undo the quick drop out thermocouple nut on the valve with a 9mm (metric) wrench. 15) Remove the Piezo ignitor wire and push button assembly . 16) Undo the "gas out" fl are nut with a 13/16" wrench. 17) Un[...]
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Page 36
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 36 P ARTS LIST G36D MAIN ASSEMBL Y Part # Description Part # Description 1) 948-253 Door Handle 2) 510-026 Hinge Bracket - Left/Right 3) 948-045 Chain 4) 948-1 15 Spring 6) 430-129 Receptacle Box Mount 7) 910-429 Box - Receptacle 8) 910-428 Duplex Receptacle 9) 910-430 Cover - Receptacle 10) [...]
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Page 37
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 37 G36D BURNER ASSEMBL Y & LOG SET Part # Description 52) 910-190 Piezo Ignitor & Nut 53) 780-021 Gasket - V alve Access Plate NG/LP 786-574/P V alve Assy - Natural Gas 786-576/P V alve Assy - Propane 56) * V alve T ray - NG/LP 57) 910-378 V alve - S.I.T . - Natural Gas 910-380 V alve[...]
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Page 38
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 38 P ARTS LIST G36D FLUSH FRONT ASSEMBL Y Part # Description 131) 510-934 Flush Glass T rim (Set) - Brass 510-947 Flush Glass T rim (Set) - Steel 510-932 Flush Glass T rim (Set) - Gold 132) 904-196 Magnet (1" Round) 133) 780-069 Flush Louver - T op - Black 134) 786-520 Assembly - Bottom [...]
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Page 39
UltraGlow G36D Zero Clearance Direct V ent Gas Fireplace 39 W ARRANTY UltraGlow products, are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance T eam care fully inspects each unit thoroughly before it leaves our door . UltraGlow is pleased to extend this one year warranty to the original purchaser of a Ul[...]
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Page 40
Installer: Please complete the following information Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed:[...]