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Regency U35-NG1 manual

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Table of contents for the manual

  • Page 1

    FPI FIREPLACE PRODUCTS INTERNA TIONAL L TD. 6988 V enture St., Delta, BC Canada, V4G 1H4 918-528a W ARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury , property damage, or loss of life. Refer to this manual. For assistance or additional information consult an authorized installer , service agency or the [...]

  • Page 2

    2 U35 FPI Direct V ent Gas Insert FPI GAS FIREPLACE INSERT TO THE NEW OWNER Congratulations! Y ou are the owner of a state-of-the-art Gas Insert by FPI. The U35 Gas Insert has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The U35-NG1 and U35-LP1 have been approved by W arnock Hersey for bot[...]

  • Page 3

    3 U35 FPI Direct V ent Gas Insert T ABLE OF CONTENTS FPI GAS FIREPLACE INSERT OPERA TING INSTRUCTIONS First Fire ...................................................................... 20 Operating Instructions ................................................. 20 Lighting Procedure ...................................................... 20 Shutdown P[...]

  • Page 4

    4 U35 FPI Direct V ent Gas Insert SAFETY LABEL This is a copy of the labels that accompany each U35 Gas Insert. We have printed a copy of the contents here for your review . The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened. NOTE: FPI units are constantly being improved. Check the label on t[...]

  • Page 5

    5 U35 FPI Direct V ent Gas Insert REQUIREMENTS 5.08: Modifica tions to NFPA-54, Chapte r 10 (2) Revise 10.8. 3 by adding the fo llowing addit ional requireme nts: (a) For all side wall hor izontally vente d gas fueled equipm ent installed in e very dwelling, building or structure used i n whole or in part for residential pu rposes, inc luding those[...]

  • Page 6

    6 U35 FPI Direct V ent Gas Insert IMPORT ANT MESSAGE The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation. NOTE: Failure to follow the instruction[...]

  • Page 7

    7 U35 FPI Direct V ent Gas Insert 9) Final check: Before leaving this unit with the customer , the installer must ensure that the appliance is fi ring correctly . This includes: a) Clocking the appliance to ensure the correct fi ring rate. b) Adjusting the primary air , if required, to ensure that the fl ame does not carbon. Refer to the "G[...]

  • Page 8

    8 U35 FPI Direct V ent Gas Insert MINIMUM CLEARANCES T O COMBUSTIBLES From Unit Sides A 8" / 203 mm Ceiling B 34" / 834 mm From Standard Surround 31-1/8" x 44-1/8" (791mm x 1 121mm) Sides D 1-15/16" / 49 mm Ceiling E 28-7/8" / 733 mm Max. Mantel Depth G 12" / 305 mm Min. Alcove Width K 48" / 1220 mm Max. Alco[...]

  • Page 9

    9 U35 FPI Direct V ent Gas Insert GAS CONNECTION GAS CONNECTION W ARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. 1) If the appliance is to be installed into an existing chimney system, thoroughly clean the masonry or factory built fi replace. 2) The appliance is provided with an open[...]

  • Page 10

    10 U35 FPI Direct V ent Gas Insert OPTIONAL BRICK P ANEL 1) Unwrap the brick pattern panels from the protective wrapping. 2) Remove the glass front if it is already installed (see manual). 3) Put the rear brick panel fl at against the back of the unit. 4) Before installing the side brick panels, loosen the screws for the brick tabs enough so that [...]

  • Page 11

    11 U35 FPI Direct V ent Gas Insert Rear View: T rim Assembly Diagram 2 Rear View: Faceplate Assembly Diagram 1 F ACEPLA TE & TRIM INST ALLA TION 1) Lay the faceplate panels fl at, face down on something soft so they don't scratch. 2) T ake the top faceplate and align the holes in it with the holes in the side panels. Using the screws prov[...]

  • Page 12

    12 U35 FPI Direct V ent Gas Insert Diagram 4 Diagram 5 Diagram 3 INST ALLA TION 9) Attach the brass trim to the faceplate by drilling a 1/8" hole through into the faceplate using the hole in the trim as a guide. Fasten the trim to the faceplate panels using the plated screws. Diagram 4. 10) Attach the faceplate panels to the insert body using [...]

  • Page 13

    13 U35 FPI Direct V ent Gas Insert INST ALLA TION BA Y LOUVERS 1) Install top louver by sliding the two bracket clips into the brackets located on top of the bay door . See below . The fi tted louver leaves a small gap between faceplate bottom and louver top. Diagram 4 OPTIONAL BA Y DOOR The Bay louvers MUST be used with the Bay glass option. The [...]

  • Page 14

    14 U35 FPI Direct V ent Gas Insert THE KENSINGT ON FRONT INST ALLA TION INST ALLA TION IMPORT ANT : Please use the gloves provided when handling the Kensington Front to avoid fi ngerprints. 3) Slide the T abs on the Blanking Plate into the slots located on Front and secure using 2 screws. Kensington Front Blanking Plate T abs 1) Place the Kensingt[...]

  • Page 15

    15 U35 FPI Direct V ent Gas Insert THE KENSINGT ON FRONT INST ALLA TION 3-Panel Door Installation: 2-Panel Door Installation: Sub-Frame 1) Install the Sub-Frame by hooking the top fl ange onto the top of the Glass Door and swing the Sub-Frame towards the unit. Pull out the hooks which already secure the Glass Door and place them thru the holes in [...]

  • Page 16

    16 U35 FPI Direct V ent Gas Insert FULL SCREEN DOORS INST ALLA TION 1) Hold the full screen faceplate up against the unit in order to make the following wire connections. Pull the ON/OFF connector wires thru the box and connect them to the switch. Connect the fan switch wires with the wire connectors from the fan speed control. Place clips over wir[...]

  • Page 17

    17 U35 FPI Direct V ent Gas Insert INST ALLA TION 6) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and secure with 3 screws each. Bottom Frame Hinge Location 5) Install Spring Hinges to the Left and Right Side of the bottom of the fi rebox using 2 screws per hinge. 7) Install the Left and Right Side Screen Doors by placing over top o[...]

  • Page 18

    18 U35 FPI Direct V ent Gas Insert WIRING DIAGRAMS INST ALLA TION CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. This heater does not require a 120V A.C. supply for operation. However , a 120V A.C. power supply is needed for the fan/blower operation. W ARNING: Elect[...]

  • Page 19

    19 U35 FPI Direct V ent Gas Insert Use the FPI Remote Control Kit approved for this unit. Use of other systems may void your warranty . The remote control kit comes with a hand held transmitter , a receiver and a wall mounting plate. 1) Choose a convenient location on the wall to install the receiver and the receptacle box (protection from extreme [...]

  • Page 20

    20 U35 FPI Direct V ent Gas Insert OPERA TING INSTRUCTIONS IMPORT ANT : Gas on/off knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed. 1) Turn burner OFF using "ON/OFF" switch. 2) T urn gas control knob so indicator points to "OFF" position and allow 5 minutes for any gas in the comb[...]

  • Page 21

    21 U35 FPI Direct V ent Gas Insert OPERA TING INSTRUCTIONS COPY OF LIGHTING INSTRUCTION PLA TE AUT OMA TIC CONVECTION F AN OPERA TION The fan operates automatically , turn the knob on the side of the faceplate to adjust to the desired speed. The fan will turn on as the stove comes up to operating temperature. After the unit has been turned off and [...]

  • Page 22

    22 U35 FPI Direct V ent Gas Insert MAINTENANCE GENERAL VENT MAINTENANCE Conduct an inspection of the venting system semi-annually . Recommended areas to inspect as follows: 1) Check the V enting System for corrosion in areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These components s[...]

  • Page 23

    23 U35 FPI Direct V ent Gas Insert Burner/Rear Log Support Assembly: After removing the screws slide to the left to remove the assembly from the fi rebox base. Left Side Burner Bracket Burner Ori fi ce Lift Burner/Rear Log Support assembly up and away from the burner ori fi ce. MAINTENANCE 2) Unplug or disconnect power source to stove. 3) Remove[...]

  • Page 24

    24 U35 FPI Direct V ent Gas Insert REMOVING V AL VE 1) Shut off the gas supply . 2) Remove the louvers (and bay door if it is on). 3) Open the fl ush door and remove the door . 4) Remove the logs and brick panels if installed. 5) Straighten the adjustment wire under the fi rebox base. 7) Lift the Burner/Rear Log Support assembly up and away from [...]

  • Page 25

    25 U35 FPI Direct V ent Gas Insert MAINTENANCE INST ALLING V AL VE 1) Attach the valve to the valve bracket with the 4 (m5x8 metric) screws provided. 2) Reconnect the "gas out" fl are fi tting with an 1 1/16" wrench. 3) Reconnect the "gas out" fl are nut with a 13/16" wrench. 4) Install piezo ignitor push button ass[...]

  • Page 26

    26 U35 FPI Direct V ent Gas Insert P ARTS LIST 1) 320-009 Fan Access Plate 2) 320-079 Gasket - Fan Access Plate 320-517/P Fan Assembly 120 V 3) 910-331/P Fan Motor 120 V 5) 910-750 Power Cord 910-752 Wire Harness (Faceplate) 7) 910-142 Fan Auto On/Off Thermodisc 8) * Thermodisc Bracket 9) 320-070 Fan Switch Cover 13) * Baf fl e Plate 14) 948-045 #[...]

  • Page 27

    27 U35 FPI Direct V ent Gas Insert P ARTS LIST BURNER & LOG ASSEMBL Y Part # Description 52) 320-078 Gasket - V alve T ray 54) 910-421 Pilot ON/OFF 3" Extension Knob (with Bay Front) 55) 910-422 Flame Hi/Low 3" Extension Knob (with Bay Front) 320-563/P V alve Assembly - NG 320-564/P V alve Assembly - LP 56) 910-190 Piezo Ignitor and N[...]

  • Page 28

    28 U35 FPI Direct V ent Gas Insert 108 B A Y F RO NT 102 107 106 111 107 106 102 102 107 102 102 102 102 102 102 102 102 102 102 102 11 2 11 2 11 0 107 137 135 139 137 137 137 F L USH FR O N T 131 SC R EEN DOOR 173 175 174 174 173 11 2 149 11 2 FLUSH DOOR AND BA Y FRONT ASSEMBL Y Part # Description Part # Description P ARTS LIST Bay Front 320-930 B[...]

  • Page 29

    29 U35 FPI Direct V ent Gas Insert P ARTS LIST F ACEPLA TES, TRIMS, AND HEARTHS Part # Description Part # Description 320-917 Complete Custom Faceplate (Set) 71) * Faceplate Side Right - Custom 72) * Faceplate T op - Custom 73) * Faceplate Side Left - Custom 320-948 Faceplates and T rim (Complete) with Black T rim 74) 904-569 Fan Speed Control Knob[...]

  • Page 30

    30 U35 FPI Direct V ent Gas Insert NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ _________________________________________________[...]

  • Page 31

    31 U35 FPI Direct V ent Gas Insert W ARRANTY Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance T eam carefully inspects each unit thoroughly before it leaves our facility . FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the o[...]

  • Page 32

    Installer: Please complete the following information Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed:[...]