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Remington REMJ150 manual

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Table of contents for the manual

  • Page 1

    PORT ABLE FORCED AIR HEA TERS OWNER’S MANUAL 150 SIDE HANDLE PFA/PV 005 REMJ150 IMPORTANT Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference. REMJ70 ®[...]

  • Page 2

    2 102961 Safety Information ......................................................................... 2 Product Identification .................................................................... 4 Unpacking ...................................................................................... 5 Assembly ...........................................[...]

  • Page 3

    3 102961 SAFETY INFORMA TION Continued W ARNINGS (Continued) • Use only kerosene to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels. • Fueling a) Personnel in v olved with fueling shall be qualified and thoroughly familiar with the manufacturer's instructions and appl[...]

  • Page 4

    4 102961 Side Cover PRODUCT IDENTIFICA TION Figure 1 - REMJ70 Fan Guard Power Cord Fuel Cap Fan Guard Hot Air Outlet Upper Shell Fuel Tank Lower Shell Fuel Gauge Flame-Out Control Reset Button ON/OFF Switch Fuel Tank Upper Shell Hot Air Outlet Lower Shell Fuel Cap Side Cover ON/OFF Switch Flame-Out Control Reset Button Power Cord Fuel Gauge Figure [...]

  • Page 5

    5 102961 UNP ACKING 1. Remove all packing items applied to heater for shipment. 2. Remove all items from carton. 3. Check items for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater. ASSEMBL Y These models are furnished with wheels and handles. Wheels, handles, and the mounting hardware are found in the shipp[...]

  • Page 6

    6 102961 THEOR Y OF OPERA TION The Fuel System: The air pump forces air through the air line. The air is then pushed through the burner head nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber. The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamb[...]

  • Page 7

    7 102961 W ARNING Review and understand the warnings in the Safety Information Section , page 3. They are needed to safely operate this heater. Follow all local codes when using this heater. OPERA TION To Start Heater 1. Follow all ventilation and safety information. 2. Fill fuel tank with kerosene. 3. Attach fuel cap. 4. Plug power cord into groun[...]

  • Page 8

    8 102961 To Stop Heater 1. Turn ON/OFF switch to “OFF.” 2. Unplug power cord from outlet. To Restart Heater 1. Wait 2 minutes after stopping heater. 2. Repeat steps under To Start Heater , page 7. Note: If shipping, transport companies require fuel tanks to be empty. 1. Drain fuel tank by removing drain plug on underside of fuel tank. 2. Replac[...]

  • Page 9

    9 102961 TROUBLE- SHOOTING OBSERVED FAULT POSSIBLE CAUSE REMEDY Wrong pump pressure Dirty air output, air intake, and lint filters Dirty fuel filter Dirt in nozzle Dirty photocell lens Bad flame-out control Heater ignites, but flame-out control shuts off heater after a short period of time See Pump Pressure Adjustment , page 12. See Air Output, A[...]

  • Page 10

    10 102961 SER VICE PROCEDURES Upper Shell Removal 1. Remove screws along each side of heater using 5/16" nut-driver. These screws attach upper and lower shells together. 2. Lift upper shell off. 3. Remove fan guard. Figure 9 - Fuel Filter Removal (REMJ70) Side Cover Fuel Filter (REMJ70) 1. Remove side cover screws using 5/16" nut-driver. [...]

  • Page 11

    11 102961 Fuel Filter (REMJ150) 1. Remove side cover screws using 5/16" nut-driver. 2. Remove side cover. 3. Pull upper fuel line off fuel filter neck. 4. Carefully pry bushing, lower fuel line, and fuel filter out of fuel tank. 5. Wash fuel filter with clean fuel and replace in tank. 6. Attach upper fuel line to fuel filter neck. 7. Repla[...]

  • Page 12

    12 102961 Air Output, Air Intake, and Lint Filters 1. Remove upper shell (see page 10). 2. Remove filter end cover screws using 5/16" nut- driver. 3. Remove filter end cover. 4. Replace air output and lint filters. 5. Wash or replace air intake filter (see Preventative Maintenance Schedule, page 8). 6. Replace filter end cover. 7. Replace[...]

  • Page 13

    13 102961 Nozzle 1. Remove upper shell (see page 10). 2. Remove fan (see page 15). 3. Remove fuel and air line hoses from burner head. 4. Remove spark plug wire from spark plug. 5. Remove spark plug from burner head using 13/16" open-end wrench. 6. Remove three screws using 5/16" nut-driver and remove burner head from combustion chamber. [...]

  • Page 14

    14 102961 Pump Rotor (Procedure if rotor is binding) 1. Remove upper shell (see page 10). 2. Remove filter end cover screws using 5/16" nut- driver. 3. Remove filter end cover and air filters. 4. Remove pump plate screws using 5/16" nut- driver. 5. Remove pump plate. 6. Remove rotor, insert, and blades. 7. Check for debris in pump. If [...]

  • Page 15

    15 102961 REMJ70 REMJ150 Heat Output (Kcal/hr) 17,640 38,500 Fuel Consumption (liters/hr) 1.9 4.2 Fuel T ank Capacity (liters) 16 47 Run T ime per T ank (hours) 8 11 Hot Air Output (m 3 /min) 6.7@50Hz 12.4@50Hz 7.5@60Hz 13.7@60Hz V oltage 100 100 Frequency (Hz) 50/60 50/60 W attage (W) 200 340 Pump Pressure (kg/cm 2 ) 0.35@50Hz 0.35@50Hz 0.38@60Hz [...]

  • Page 16

    16 102961 ILLUSTRA TED P ARTS BREAKDOWN REMJ70 18-2 Motor and Pump Assembly 18-5 18-16 18-4 18-8 18-3 18-6 18-7 18-9 18-10 18-11 18-12 18-13 18-14 18-15 10-2 10-3 10-4 10-5 10-6 10-7 10-1 18-1 18-18 Burner Head Assembly 18-17 40 41 43 5 47 46 2 4 3 6 7 8 10 11 12 12 14 18 21 22 24 27 28 29 30 31 32 34 38 37 19 13 9 33 35 36 42 39 23 44 45 1 26 15 1[...]

  • Page 17

    17 102961 KEY PART PART NO. NUMBER DESCRIPTION QTY. 19 M50050 Rubber Boot 1 20 NTC-4C Hex locknut 2 21 M50104-02 Shorty Bushing (wires) 1 22 M11084-26 Screw, #10-16 x 3/8" 6 23 098511-81 Lower Shell 1 24 M11271-8 Clip Nut 6 25 097061-01 Relay (motor start) 1 26 079010-18 Wire Assembly (red 16") 1 27 M10908-14 Screw, #8-32 x 3/8" 1 28[...]

  • Page 18

    18 102961 10-2 10-11 Motor and Pump Assembly 10-1 10-4 10-3 10-5 10-6 10-7 10-8 10-9 10-10 10-12 10-13 10-14 10-15 10-16 10-17 10-18 BURNER HEAD 100 EAI/EBI PFA/P 022 Burner Head Assembly 7-1 7-2 7-3 7-4 7-5 7-7 7-6 ILLUSTRA TED P ARTS BREAKDOWN REMJ150 1 2 3 4 5 6 7 8 23 19 9 10 16 25 26 27 24 28 20 22 21 30 31 41 33 34 40 17 18 32 37 38 44 46 45 [...]

  • Page 19

    19 102961 17 101901-03 Electronic Ignitor 1 18 M11084-29 Screw, #10-16 x 3/4" 2 19 M51345-01 Fuel Line 1 20 M51150-01 Fuel Filter 1 21 M51151-02 Fuel Line Tube 1 22 M10990-3 Rubber Bushing 1 23 M50814-03 Air Line 1 24 098511-82 Lower Shell 1 25 M50104-03 Bushing 2 26 M50104-01 Bushing 2 27 M11084-27 Screw, #10-16 x 1/2" 6 28 M11271-8 Clip[...]

  • Page 20

    20 102961 WHEELS AND HANDLES 3 6 5 7 2 4 1 7 4 3 5 6 1 2 REMJ70 REMJ150 KEY PART PART REMJ70 REMJ150 NO. NUMBER DESCRIPTION QTY. QTY. 1 097198-02 Handle (Rear) 1 — 097777-03 Handles — 2 2 M12345-33 Screw, #10-24 x 1 3/4" 4 8 3 097197-02 Wheel Support Frame 1 — M12831-3 Wheel Support Frame — 1 4 NTC-3C Hex Nut, #10-24 4 8 5 097766-01 Wh[...]

  • Page 21

    21 102961 WIRING DIAGRAMS White Photo- cell Black Blue Flame Out Control B Reset Button R Red Blue White Spark Plug Green/ Yellow Black Power Plug Green White White White Red Red Green Terminal Board Motor Ignitor Plug Receptacle Power On Switch Black Red Relay Black ACCESSOR Y Purchase accessory from your local dealer. AIR GAUGE KIT - HA1180 For a[...]

  • Page 22

    22 102961 NOTES _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ ____[...]

  • Page 23

    23 102961 NOTES _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ ____[...]

  • Page 24

    24 102961 Printed in U.S.A. 102961-01 Rev. A 06/96[...]