RHINO 1594 manual

© 201 1 Alamo Group Inc. $0.00 1594 Published 01/1 1 Part No. F-4282C OPERA T OR’S MANUAL RHINO ® 1020 S. Sangamon A ve. Gibson City , IL 60936 800-446-5158 Email: parts@servis-rhino.com LOADER This Operator' s Manual is an integral p art of th e safe operation of this machine an d must be maint ained with the un it at all times. READ, UND[...]

T o the Owner/Operator/Dealer All implement s with moving part s are potentially ha zardous . There is no subs titute for a c autious , safe-minded operator who recognizes the potential hazards and follows reason able safety practices. The manufa cturer has designed this implement to be used with all its sa fety equipment proper ly attach ed to min[...]

T ABLE OF CONTENTS SAFETY SECTION ........ ................................................. .......................................... ........... 1- 1 General Safety Instructions and Practic es .......... ................ ................ ................ ................ ........... ........ ............ 1-2 Operator Safety I nstructions and Pra[...]

Operating the Tractor and Loader .......... ................ ................ ................ ................ ................ .... ................ ...... 4-20 Operating the Loader ...................... ................ ................ ................. ................ ................ ... ................... .......... 4-25 Operating Bale Sp[...]

Safety Section 1-1 SAFETY SECTION[...]

SAFETY 1594 01/11 Safety Section 1-2 © 201 1 Alamo Group Inc. SAFETY General Safety Instruct ions and Practices A careful operator is the best opera tor . Safety is of primary import ance to the manu facturer and should be to the owner/operator . Most accidents ca n be avoided by being aware of yo ur equipment, your surroun dings, and observing c [...]

SAFETY 1594 01/11 Safety Section 1-3 © 201 1 Alamo G roup Inc. SAFETY Never allow children to operate, ri de on, or come close to the T ractor or Implement. Usually , 16-17 year- old children who are ma ture and responsible can operate the implement with adult supervision, if they have read and underst and the Operato r ’s Manuals, been tr ained[...]

SAFETY 1594 01/11 Safety Section 1-4 © 201 1 Alam o Group Inc. SAFETY Operator Safety Inst ructions and Practices Never operate the T ractor or Implement until you h ave read and completely under stand th is Manual, the T ractor Operator ’s Manual, an d each of the Safety Messages found in the Manual or on the T ractor and Implement. Learn ho w [...]

SAFETY 1594 01/11 Safety Section 1-5 © 201 1 Alamo G roup Inc. SAFETY Prolonged oper ation may cause ope rator bor edom and fa tigue affe cting safe operation. T ake scheduled work breaks to help prev ent these p otentially impaire d operating conditions. Never operate the Implement and T ractor in a fatigued or bo red menta l state which impairs [...]

SAFETY 1594 01/11 Safety Section 1-6 © 201 1 Alam o Group Inc. SAFETY Equipment Operation Safety In structions and Practices This Implemen t may be wider than the T ractor . Be care ful when opera ting or transpor ting this equipment to pr event the Impleme nt from runni ng into or striking sign pos ts, guard rails, concrete abutments o r other so[...]

SAFETY 1594 01/11 Safety Section 1-7 © 201 1 Alamo G roup Inc. SAFETY DO NOT operate this Implement o n a T ractor that is not properly maint ained. Should a mechanical or Tractor control failu re occur while operating, immediately shut down the T ractor and perform rep airs before resuming operatio n. Serious injury an d possible death could occu[...]

SAFETY 1594 01/11 Safety Section 1-8 © 201 1 Alam o Group Inc. SAFETY Do not let the lo ader or att achment cont act electrical power line s. Conta ct with electrical power lines can result in serious injur y or electrocution. If the loader attach ment contact s a power line remain in the tractor seat until the power has been shu t off. S tepping [...]

SAFETY 1594 01/11 Safety Section 1-9 © 201 1 Alamo G roup Inc. SAFETY Do not use an attachmen t that is not securely atta ched to the quick hitch, The attachment could fall r esu lting in severe crushing injuries or death to the operat or or bystander s. • Rotate both hitc h pin leve rs down to th e locked pos ition. Y ou sho uld feel a f irm re[...]

SAFETY 1594 01 /11 Safety Section 1-10 © 201 1 Alam o Group Inc. SAFETY Know before you DIG . Call 88 8-258-0808 and reques t that all buried utilities locations be identified before digging in un familiar ground. Do not let the loader or attachment contact buried electrical power lines, ut ilities or gas lines. Contact wit h electrical power line[...]

SAFETY 1594 01/11 Safety Section 1-11 © 201 1 Alamo G roup Inc. SAFETY Never leave the Implement a nd Power Unit unattended while the Implement is in the raised position. Accidental opera tion of a lifting lever or a hydrau lic failure may cause the implement to suddenly fa ll causing serious in jury or possible death to anyone who mi ght inadvert[...]

SAFETY 1594 01 /11 Safety Section 1-12 © 201 1 Alam o Group Inc. SAFETY Connecting or Disconnecting Im plement Safety Instructions and Practices Do not stand or allow byst ander or coworkers between the loader and the tractor while installing or disconnecting the loader from the tractor . Keep hands and body clear of the loader and the loader moun[...]

SAFETY 1594 01/11 Safety Section 1-13 © 201 1 Alamo G roup Inc. SAFETY T ransporting Safety Instructions and Practices T ransport only at speeds where you can maint ain control of the equipment. Seriou s accident s and injuries ca n result from operating this equipment at high sp eeds. Unders t and the T ractor and Implement and how it handles bef[...]

SAFETY 1594 01 /11 Safety Section 1-14 © 201 1 Alam o Group Inc. SAFETY Maintenance and Service Saf ety Instructions and Practices Lower the loader to th e bed of the truck or tra iler when transporting the tractor and loader with a truck. Measure to ensure the tr ansport height does not exceed the legal limit s. Contact with overhead obstructions[...]

SAFETY 1594 01/11 Safety Section 1-15 © 201 1 Alamo G roup Inc. SAFETY Never work under the Imp lement, the framework, or an y lifted compo nent unless the Implement is secure ly supported or blocked up to prevent sudden or inad vertent falling which could caus e serious injury or even death. (SL-36) Do not operate this Equ ipment with hy draulic [...]

SAFETY 1594 01 /11 Safety Section 1-16 © 201 1 Alam o Group Inc. SAFETY S torage and Parking Safety Instructions and Practices Concluding Safety In structions and Practices Avoid contact with hot su rfaces of the engine or muf fler . Use gloves and eye p rotection when servicing hot component s. Contact with a hot surface or fluid can cause seriou[...]

SAFETY 1594 01/11 Safety Section 1-17 © 201 1 Alamo G roup Inc. SAFETY Decal Location NOTE: Rhino supplies safety deca ls on this product to promote safe operatio n. Damage to the decals may occur while in shipping, us e, or reconditio ning. Rhino c ares about t he safety of its custom ers, operat ors, and bystanders, and will replace th e safety [...]

SAFETY 1594 01 /11 Safety Section 1-18 © 201 1 Alam o Group Inc. SAFETY ITEM P ART NO. QTY LEVEL DESCRIPTION 1. D469 1 W ARNING Loader Safety 2. D468 2 DANGER Crushing, Electrocution, Falling Hazard 3. D471 1 WARNING Handling Bales 4. 52740 1 W ARNING Oil Leaks 5. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast 6. 55630 2 MODEL 1594 7. 49696 1 LOGO[...]

SAFETY 1594 01/11 Safety Section 1-19 © 201 1 Alamo G roup Inc. SAFETY Decal Description Loader Safety -Read, understand and follow the operation, warning , and safety instruction s in the Operator ’s Manual. -Equip tractor with ROPS (Ro ll Over Protection System) before installing or operati ng the loader . -Operate Loader only from operator ?[...]

SAFETY 1594 01 /11 Safety Section 1-20 © 201 1 Alam o Group Inc. SAFETY W A RNING! - DO NOT operate with oil leaks. -Inspect hoses regularly . Failure to inspect and replace worn hoses may allow th em to rupture suddenly and violently , resulting in serious bodily inju ry or death from scalding, fire burn injury , or oil penetration. -Frayed, torn[...]

SAFETY 1594 01/11 Safety Section 1-21 © 201 1 Alamo G roup Inc. SAFETY Rhino, Le ft P/N 49696 Rhino, Right P/N 51448 Slow Moving V ehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SM V . P/N 03200347 Read Operato r ’s Manual! The operator’s manual is located inside this canister . If the manual is mis[...]

SAFETY 1594 01 /11 Safety Section 1-22 © 201 1 Alam o Group Inc. SAFETY W AR NING! - Crushing Hazard. -T o A v oid Serious Injury or Death Make sure attachment is securely attached to the loader . See Operat or ’s Ma nual for inst ructions. -Lock both levers down. Make sure pins are adequately extended through slots at the bottom of the attachme[...]

SAFETY 1594 01/11 Safety Section 1-23 © 201 1 Alamo G roup Inc. SAFETY Federal Laws and Re gulations This section is intended to explain in broad terms the conc ept and effect of federal laws and regulations concern ing employer and employee eq uipment operators. Thi s section is not intend ed as a legal interpretation of the law and should not be[...]

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Introduction Section 2-1 INTRODUCTION SECTION[...]

INTRODUCTION 1594 01/11 Introduction Section 2-2 © 201 1 Alam o Group Inc. INTRODUCTION The 1594 Loader is designed with care and built wit h quality materials by skilled workers. Proper assembly , maintenance, and ope rating practices, as described in this manual, will help t he owner/operator get years of satisfactory service from the machine. T[...]

INTRODUCTION 1594 01/11 Introduction Section 2-3 © 201 1 Alamo Group Inc. INTRODUCTION DO NOT use drugs or alc ohol immediately befo re or while operating the T ractor and Implement. Drugs and alcohol w ill affect an operator ’s alertness and coordination and theref ore af fect the operator ’s ability to operate the eq uipment safely . Before [...]

INTRODUCTION 1594 01/11 Introduction Section 2-4 © 201 1 Alam o Group Inc. INTRODUCTION The RHINO 1594 L oader is designed fo r four-wheel drive tractors. They are intended to lif t only loose materials that will fit in the bucket. All cylinders are double-acti ng. Parking st ands supp ort loader so tractor can be “driven in” for quick attach [...]

INTRODUCTION 1594 01/11 Introduction Section 2-5 © 201 1 Alamo Group Inc. INTRODUCTION Attention Owner/Operator BEFORE OPERA TING THIS MACHINE: 1. Carefully rea d the Operator ’s Ma nual, complete ly underst and the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the W arranty Card [...]

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Assembly Section 3-1 ASSEMBL Y SECTION[...]

ASSEMBLY 1594 01/11 Assembly Section 3-2 © 201 1 Alam o Group Inc. ASSEMBL Y General Information Mounting Kit can be inst alled using tools ordinarily availa ble, including a hoist capab le of liftin g and supporting the loader for initial mounting, stand ard and metr ic wrenches, torque wrench, and hydraulic oil. T ractor-supplied hydraulic power[...]

ASSEMBLY 1594 01/11 Assembly Section 3-3 © 201 1 Alam o Group Inc. ASSEMBL Y Prep aring T ractor Shut off engin e, engage brakes and remove key during inst allation. If tractor is equipped with front weights, remove weight s and weight bracket. Remove plastic thread protectors from holes on lef t a nd right sides of tractor clut ch hou sing and fr[...]

ASSEMBLY 1594 01/11 Assembly Section 3-4 © 201 1 Alam o Group Inc. ASSEMBL Y Inst alling Left and Right Midmounting Bracket s 1. Unfasten valve mount from right side of tractor frame and remove sp acer . 2. Lif t right and midmounting bracket (1) with over hea d hoist. Fasten right midmounting bracket and valve mount (1) to tractor casting and fro[...]

ASSEMBLY 1594 01/11 Assembly Section 3-5 © 201 1 Alam o Group Inc. ASSEMBL Y Plumbing Loader 1. Connect hoses to the ad apter fitting s, starting from the bottom tub. 2. Install dust caps onto the free end of th e hoses, making sure that the color codes in the Chart below . 3. Install male quick couplers onto the valve. Mounting Loader to T ractor[...]

ASSEMBLY 1594 01/11 Assembly Section 3-6 © 201 1 Alam o Group Inc. ASSEMBL Y Att aching Bucket to Loader T o avoid injury during inst allation of bucket, do not allow byst anders within 10 feet of loader and bucket. 1. Locate tractor and bucket on level ground. Lower boom to the ground and exte nd the bucket cylinders slightly while raising the bo[...]

ASSEMBLY 1594 01/11 Assembly Section 3-7 © 201 1 Alam o Group Inc. ASSEMBL Y Connecting Quick Att ach Device (Optional) Att aching Quick Attach and Bucket to Loader Refer to Figure Asm-L-0165. 1. Insure bucket is on firm and level ground. Remove pins (13) and retainin g hardware (14, 15 & 1 6) from quick att ach. 2. Align boom pivot with botto[...]

ASSEMBLY 1594 01/11 Assembly Section 3-8 © 201 1 Alam o Group Inc. ASSEMBL Y • Examine the f it between the quick hitch and the bottom of the att achment bracket. The pins must extend thr ough the s lots in the bottom of the attachment bra cket. Th e tapered si de of each pin must be firmly wedged against th e surface of the slot on the bottom o[...]

ASSEMBLY 1594 01/11 Assembly Section 3-9 © 201 1 Alam o Group Inc. ASSEMBL Y Dismounting the Loader 1. Locate tractor and loade r on firm level ground. 2. With bucket raised above ground, tilt bucket down approximately 30 degree s from level. 3. Lower boom by re tracting lift cylinder s to lift tractor front e nd (tires can be of f ground). 4. S t[...]

ASSEMBLY 1594 01/11 Assembly Section 3-10 © 201 1 Alam o Group Inc. ASSEMBL Y Mounting Loader Mounting is basically reve rse of dismo unting. T o avoid injury during installation of the load er attachment, do not allo w bystanders with in 10 feet of load er or attachment . 1. Slowly drive tractor into loa der approximately 6” from loader mou nts[...]

Operation Section 4-1 OPERA TION SECTION[...]

OPERATION 1594 01/11 Operation Section 4-2 © 201 1 Alam o Group Inc. OPERA TION RHINO 1594 LOADER OPERA TION INSTRUCTIONS Y our 1594 Load er should now be assembled and insp ected for a ny evidence of defective or damaged pa rts before use. Any evidence of damage sh ould be reported to your dealer imme diately . This section of the Operator ’s M[...]

OPERATION 1594 01/11 Operation Section 4-3 © 201 1 Alam o Group Inc. OPERA TION 1. S t andard Equipment and Specifications • Model 1594 Load ers are compatible with Kub ota L3940 T ra ctors. • Each loader package includes the basic loader , mounting brackets, hydr aulic plumbing, grill guard, quick attach device and bucket. 1594 T ractor L3940[...]

OPERATION 1594 01/11 Operation Section 4-4 © 201 1 Alam o Group Inc. OPERA TION 2. Operator Requirement s DO NOT use drugs or alc ohol immediately befo re or while operating the T ractor and Implement. Drugs and alcohol w ill affect an operator ’s alertness and coordination and theref ore af fect the operator ’s ability to operate the eq uipme[...]

OPERATION 1594 01/11 Operation Section 4-5 © 201 1 Alam o Group Inc. OPERA TION Always read carefully and comply fully with the manufacturer ’ s instructions when handling oil, solvents, cleanser s, and any other chemical agent. (SG-22) Never run the T ractor engine in a closed building or without adequate ventilation. The exhaust fumes can be h[...]

OPERATION 1594 01/11 Operation Section 4-6 © 201 1 Alam o Group Inc. OPERA TION Repeated or subst antial breathing of hazardous dusts, in cluding crystalline silica, could ca use fatal or serious respiratory disease including silicosis. Concrete, maso nry , many types of rock, and various other materials contain silica sand. Californi a lists resp[...]

OPERATION 1594 01/11 Operation Section 4-7 © 201 1 Alam o Group Inc. OPERA TION 3. T ractor Requirement s T ractor Requirement s and Cap abilities • ASABE approved Roll-Over Protective S tru cture (ROP S) or RO PS cab and seat belt • T ractor Safety Devices ....... .......... Slow Moving V ehic le (SMV) emblem, lighting • Tractor Ballast ...[...]

OPERATION 1594 01/11 Operation Section 4-8 © 201 1 Alam o Group Inc. OPERA TION 3.3 T ractor Ballast Before operating tractor an d loader , add sufficient co unterweight so a minimu m of 25% of the total weight is on the rear axle . T otal weight include s weight of: tractor , loader , rated load i n bucket, and counterweigh t. Rated load is lift [...]

OPERATION 1594 01/11 Operation Section 4-9 © 201 1 Alam o Group Inc. OPERA TION 4. Getting On an d Off the T ractor 4.1 Boarding the T ractor 3.4 T ractor Ballast T o ens ure tractor stab ility when operating add wheel ballast or rear weights to rear trac tor tires. For better stability , use tractor with wide front axle rather than tricycle fron [...]

OPERATION 1594 01/11 Ope ration Section 4-10 © 201 1 Alam o Group Inc. OPERA TION 4.2 Dismounting the T ractor Never allow children or other persons to ride on the T ractor or Implement. Falling off can result in serious injury or death. (SG-1 0) Never grasp control levers wh en mounting the machine. (SBH-4) Use both hands and equ ipped handrails [...]

OPERATION 1594 01/11 Ope ration Section 4-11 © 201 1 Alam o Group Inc. OPERA TION 5. St arting the T ractor Never run the T ractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your hea lth. (SG-23) S tart tractor only when pr operly seated in the T ractor seat. S tarting a tractor in gear can r[...]

OPERATION 1594 01/11 Ope ration Section 4-12 © 201 1 Alam o Group Inc. OPERA TION 6. Pre-Operation Inspection and Service Periodically inspect all moving part s for wear and replace whe n necessary with au thorized service part s. Look for loose fasteners, worn or broken p arts, and leaky or loose fittings. Make sure all pins have cotter pins and [...]

OPERATION 1594 01/11 Ope ration Section 4-13 © 201 1 Alam o Group Inc. OPERA TION 6.2 Loader Pre-Operation Inspection and Service Before operation, a complete inspection and ser vice is required to ensur e the loader is in a good a nd safe working condition. Damaged and/or broken part s should be repa ired and/or replaced imme diately . T o ensure[...]

OPERATION 1594 01/11 Ope ration Section 4-14 © 201 1 Alam o Group Inc. OPERA TION The operator’s manual and safety signs af fixed on the unit contain important instru ctions on the saf e and proper use of the equi pment. Maint ain these importan t safety features on the implement in good condition to ensure the information is available to the op[...]

OPERATION 1594 01/11 Ope ration Section 4-15 © 201 1 Alam o Group Inc. OPERA TION HYDRAULIC LINE INSPECTION • Check for hydraulic le aks along hoses, cylinders and fittings. IMPORT ANT : DO NOT use your hands to check for oil leaks. Use a piece of heavy p aper or cardboard to check for hydraulic oil leaks. • Inspect the condition of the valve [...]

OPERATION 1594 01/11 Ope ration Section 4-16 © 201 1 Alam o Group Inc. OPERA TION T ractor PRE-OPERA TION Inspection T ractor ID#______________________ Make____________________ Date___________________________ Shift_____________________ Before conducting the inspection, make sur e the tractor engine is off, all rotation has stopped and the tractor [...]

OPERATION 1594 01/11 Ope ration Section 4-17 © 201 1 Alam o Group Inc. OPERA TION FRONT END LOADER PRE- OPERA TION Inspection Front End Loader ID#_______________Make____________________ Date_____________________________Shift____________________ Before conducting the inspection, make sure the tractor en gine is off, all rotation has stopped and the[...]

OPERATION 1594 01/11 Ope ration Section 4-18 © 201 1 Alam o Group Inc. OPERA TION 7. Driving the T ractor and Loader This Implemen t may be wider than the T ractor . Be care ful when opera ting or transpor ting this equipment to pr event the Impleme nt from runni ng into or striking sign pos ts, guard rails, concrete abutments o r other solid obje[...]

OPERATION 1594 01/11 Ope ration Section 4-19 © 201 1 Alam o Group Inc. OPERA TION Safe tractor transport requ ires the operator possess a thorough knowledge o f the model being op erated and precautions to t ake while driving with an attached imp lem ent. Ensure the tractor has the cap acity to handle the weight of the implement and the tracto r o[...]

OPERATION 1594 01/11 Ope ration Section 4-20 © 201 1 Alam o Group Inc. OPERA TION 7.3 Driving the T ractor and Loader 7.4 Operating the T r actor and Loader Do not attempt to lift loa ds in excess of loader capacity . Operating loader on a hillsid e is dangerous. Extr eme care is recomme nded. Keep bucket as low as possible. S tart of f driving at[...]

OPERATION 1594 01/11 Ope ration Section 4-21 © 201 1 Alam o Group Inc. OPERA TION The Boom is designed only to position and operat e the Bucket which is attached to it. Never attempt to lift, pull, or push ot her solid object s with the boom or bucket. Serious injury could result from a structural failu re when the Boom is used fo r purposes other[...]

OPERATION 1594 01/11 Ope ration Section 4-22 © 201 1 Alam o Group Inc. OPERA TION Carry the loader and att achment low when transporting to reduce the potential of the tractor tipping ove r . T ransport on slopes only at slow speeds and use grad ual turning angles. T ractor wheel contact with any wash out, drop o ff or grou nd obstruction with a r[...]

OPERATION 1594 01/11 Ope ration Section 4-23 © 201 1 Alam o Group Inc. OPERA TION Do not operate the loa der from the ground. Ope rate the tractor and load er only while seated in the tractor seat with the seatbelt fastened. Th e loader could fall crushin g a person resulting in serious injury or death. (SL- 16) Use extreme care when piling materi[...]

OPERATION 1594 01/11 Ope ration Section 4-24 © 201 1 Alam o Group Inc. OPERA TION Operate the tractor and loader only in conditi ons where you have clea r visibility in daylight or with adequate artificial lig hting. Never oper ate in dar kness or foggy conditions where you cannot clearly see at least 100 feet in fr ont and to the sides of the tra[...]

OPERATION 1594 01/11 Ope ration Section 4-25 © 201 1 Alam o Group Inc. OPERA TION Always have a heavy attachment, su ch as a bucket mounted on loader when it is re moved from tractor . It is important not to put excessive weight on parking stands with lif t cy linder retraction. Damage may result. 7.5 Operating the Loader The following text and il[...]

OPERATION 1594 01/11 Ope ration Section 4-26 © 201 1 Alam o Group Inc. OPERA TION Ease lever back toward you to lift and roll back bucket. Lift and roll back of bucket will increase efficiency because... A level bucket throughout the lifting cycle resist s bucket lift and increa ses breakaway ef f ort. NOTE: Do not be concerned if the bucket is no[...]

OPERATION 1594 01/11 Ope ration Section 4-27 © 201 1 Alam o Group Inc. OPERA TION LIFTING THE LOAD When lifting the load, ke ep the bucket positioned to avoid spillage. Attachme nt can be adjusted by using bucket cylinders. CARR YING THE LOAD Position bucket below tr actor hood for maximum stability and visibility , whether bucket is loaded or emp[...]

OPERATION 1594 01/11 Ope ration Section 4-28 © 201 1 Alam o Group Inc. OPERA TION Use extreme care when operating loader on a slope, keep bucket as lo w as possible. This keeps center of gravity low and will provide maximum stability . DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle. Move tractor in as close as possible to side[...]

OPERATION 1594 01/11 Ope ration Section 4-29 © 201 1 Alam o Group Inc. OPERA TION LOWERING THE BUCKET After bucket is d umped, back away from vehicle while lowering and rolling back bucket. OPERA TING WITH FLOA T CONTROL During hard surfac e operation, keep bucket level and put lift control in float position to pe rmit bucket to fl oat on working [...]

OPERATION 1594 01/11 Ope ration Section 4-30 © 201 1 Alam o Group Inc. OPERA TION LOADING FROM A BANK Choose a forward gear that provide s sufficient ground speed for loading. Exercise caution when un dercutting high banks. Dirt slides can be danger ous. Load from as lo w as possible for maximum ef ficiency . Loader lift and breakaway cap acity di[...]

OPERATION 1594 01/11 Ope ration Section 4-31 © 201 1 Alam o Group Inc. OPERA TION Another method for lar ge di rt piles is to build a ramp approach to the pile. It is important to ke ep the bucket level wh en approaching a bank or pile . This will help prevent gouging the work ar ea.[...]

OPERATION 1594 01/11 Ope ration Section 4-32 © 201 1 Alam o Group Inc. OPERA TION PEELING AND SCRAPING Use a slight bucket angle, travel forward and hold lift control forwar d to start the cut. Make a short angle cut and break out cleanly . With bucket level, start a cut at notch approximately 2 inches de ep. Hold depth by feathering bucket contro[...]

OPERATION 1594 01/11 Ope ration Section 4-33 © 201 1 Alam o Group Inc. OPERA TION LOADING LOW TRUCKS OR SPREADE RS FROM A PILE For faster loading, minimize angle of turn and length of run between pile and spre ader . Back grade occasionally with a loaded bu cket to keep working surface free of rut s and holes. Also, hold lift control forward so fu[...]

OPERATION 1594 01/11 Ope ration Section 4-34 © 201 1 Alam o Group Inc. OPERA TION BACKFILLING Poor methods actua lly move no more dirt an d make it more dif ficult to hold a level grade. Do not use buc ket in dumped position for bulldozing. Th is method, shown above, will impose severe shock loadings on dump linkage , bucket cylinder and tractor .[...]

OPERATION 1594 01/11 Ope ration Section 4-35 © 201 1 Alam o Group Inc. OPERA TION Leave dirt in bu cket. Dumpin g on each pass wastes time. Operate tractor at ri ght angles to ditch. T ake a s big a bite as tractor can handle without lugging down.[...]

OPERATION 1594 01/11 Ope ration Section 4-36 © 201 1 Alam o Group Inc. OPERA TION Leave dirt which drif ts over side of bucket for final cleanup. Pile dirt on high side for easier backfilling on a slope. HANDLING LARGE HEA VY OBJE CTS 1. Using front end loaders for handling large heavy ob jects such as lar ge round or rect angular bales, logs and [...]

OPERATION 1594 01/11 Ope ration Section 4-37 © 201 1 Alam o Group Inc. OPERA TION 7.6 Operating Bale Spear Operate the bale spear using extreme caution. Sharp point s on bale spear can cause serious injur y or death. Because of size and we ight of large bales, e xtreme care must be t aken in handling them. Be aware of forces actin g on stacked bal[...]

OPERATION 1594 01/11 Ope ration Section 4-38 © 201 1 Alam o Group Inc. OPERA TION Carry bales as low to the ground as pos sible to allow maximum visibility and avoid tipping. 7.7 V alve Lock T o avoid injury from crushing, do not utilize the valve lock for machine maintenance or repair . The valve lock is designed to prevent a ccident al actuation[...]

OPERATION 1594 01/11 Ope ration Section 4-39 © 201 1 Alam o Group Inc. OPERA TION The tractor is equip ped with a valve lock mechanism locate d between the opera tor and control valve as shown. T his feature allo ws the control valve t o be locked durin g transport or when the loader is not in use t o prevent a ccidental actuation of the control v[...]

OPERATION 1594 01/11 Ope ration Section 4-40 © 201 1 Alam o Group Inc. OPERA TION 9. T ransporting the T ractor and Implement Never allow children or other persons to ride on the T ractor or Implement. Falling off can result in serious injury or death. (SG-1 0) T ransport only at speeds where you can maint ain control of the equipment. Seriou s ac[...]

OPERATION 1594 01/11 Ope ration Section 4-41 © 201 1 Alam o Group Inc. OPERA TION Lower the loader to th e bed of the truck or tra iler when transporting the tractor and loader with a truck. Measure to ensure the tr ansport height does not exceed the legal limit s. Contact with overhead obstructions or power lines can cause proper ty damage or ser[...]

OPERATION 1594 01/11 Ope ration Section 4-42 © 201 1 Alam o Group Inc. OPERA TION 9.1 T ransporting on Public Roadways Make cert ain that the “Slow Moving V ehicle” (SMV) sign is inst alled in such a wa y as to be clearly vis ible and leg ible. When transport ing the Equipment use the T ractor flashing warning light s and follow all local traf[...]

OPERATION 1594 01/11 Ope ration Section 4-43 © 201 1 Alam o Group Inc. OPERA TION 9.2 Hauling the T ractor and Implement Before transporting a loade d tractor and imple ment, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance wit h the legal limits set for the areas that[...]

OPERATION 1594 01/11 Ope ration Section 4-44 © 201 1 Alam o Group Inc. OPERA TION 10. T roubleshooting Guide TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Loader slow or will not lif t Hydraulic oil too heav y . Change to proper oil. and/or dump Oil filter plugged. Clean or replace filter . Hydraulic pump worn. Repai r or replace pump. Oil line restricte[...]

Maintenanc e Section 5-1 MAINTENANCE SECTION[...]

MAINTENANCE 1594 01 /11 Maintenance Se ction 5-2 © 201 1 Alam o Group Inc. MAINTENANCE READ, UNDERST AND, and FOLLOW the following Safety Messag es. Serious injury or death may occur unless care is t aken to follow the warnings and instructions st ated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2) Never interfere wi[...]

MAINTENANCE 1594 01 /11 Maintenance Se ction 5-3 © 201 1 Alam o Group Inc. MAINTENANCE NEVER perform maintenance benea th a raised loader unless lo ader is properly supported to prevent accident al lowering. Do Not fill fuel tank while engine is running. Refuel only after engi ne has cooled down. If fuel is spilled, move machine away from the area[...]

MAINTENANCE 1594 01 /11 Maintenance Se ction 5-4 © 201 1 Alam o Group Inc. MAINTENANCE Lubrication Schedule Before operating your Loader , take the time to inspect a nd re pair any damag e to the machine or tractor . Only a minimum of time and ef fort is required to regularly main tain this machine to pr ovide long life and trouble fre e operation[...]

MAINTENANCE 1594 01 /11 Maintenance Se ction 5-5 © 201 1 Alam o Group Inc. MAINTENANCE Daily Maintenance Regular maintenance of your loader and hydraulic system will insure maximum load er efficiency and long life. 1. Check fluid level of tractor hydr aulic system befo re starting each day’s operation. If nece ssary , add hydraulic oil as recomm[...]

MAINTENANCE 1594 01 /11 Maintenance Se ction 5-6 © 201 1 Alam o Group Inc. MAINTENANCE St o r a ge NOTE: When loader hydraulics are di sconnected from tractor , the tractor hydraulic circuit must be completed. Failure to do so will result in tractor hy draulic pump damage. 1. S tore loader with attachment securely attached. 2. Place dust caps on h[...]

MAINTENANCE 1594 01 /11 Maintenance Se ction 5-7 © 201 1 Alam o Group Inc. MAINTENANCE 3. Do not remove att achment from stored loader . 4. Do not allow children to play on or around loader .[...]

MAINTENANCE 1594 01 /11 Maintenance Se ction 5-8 © 201 1 Alam o Group Inc. MAINTENANCE Proper T orque for Fasteners The chart lists the corre ct tightening torque for fa stener s. When bolt s are to be tightened or replace d, refer to this chart to determine the grade o f bolts and the prop e r torque except when specific torque values ar e assign[...]

MAINTENANCE 1594 01 /11 Maintenance Se ction 5-9 © 201 1 Alam o Group Inc. MAINTENANCE[...]

MAINTENANCE 1594 01/11 Maintenance Section 5-10 © 201 1 Alam o Group Inc. MAINTENANCE[...]

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RHINO LIMITED W ARRANTY 1. LIMITED W ARRANTIES 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original co mmercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or[...]

T O THE OWNER/OPERA T OR/DEALER T o keep your implement running ef ficiently and safely , read your manual thor oughly and follow these dire ctions and the Safety Messages in this Manual. T he T able of Contents clearly ident ifies each sect ion where you ca n easily find the informa tion you need. The OCCUP A TIONAL SAFETY AND HEAL TH ACT (1928.5 [...]

1594 -SOM- 01/1 1 P/N F-4282C Printed U.S.A 1594 LOADER[...]