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Roberts Gorden BH15 manual

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Table of contents for the manual

  • Page 1

    WARNING Installation must be done by a contractor qualified in the installation and service of gas-fired heating equipment. Improper installation, adjustment, alteration, service or maintenance can result in death, injury or property damage. Read the installation, operation and service manual thoroughly before installing or servicing this equipment[...]

  • Page 2

    © 2001 All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Roberts-Gordon. T A B L E O F C O N T E N T S Note[...]

  • Page 3

    TABLE OF FIGURES F i gu r e 1: Deleted F i gu r e 2: L i near Ho r i z o n t a l M oun t s . . . . .. . . . .. . . . . 4 F i gu r e 3: L i near, O ne S i d e Re f l ec t o r . . . .. . . . .. . . . . 4 F i gu r e 4: L i near, T w o S i de Re f l ec t o r s . .. . . . .. . . . . 4 F i gu r e 5: L i near, 4 5 ° M oun t . . . . . .. . . . .. . . . . [...]

  • Page 4

    SECTION 1: H EATER S AFET Y 1 SECTION 1: HEATE R SAFETY Y o ur Safe ty is Im p or ta n t to Us ! This symbol is used throughou t t he manual to notify you of p ossible fire, electr ical or bur n hazards. Pleas e pay special attention wh en reading an d followi ng the war nin gs in these sect ions. This heater is desig ned f or heating non-residenti[...]

  • Page 5

    SECTION 3 : C RI TICAL C ONS IDERA TIONS 3 SECTION 3 : CRITICAL CONSIDERATIONS 3.1 Minimum Required Clearances to Combustib les Clearances are the required di st ances that combustible objects must be kept awa y from the heater to p re vent serious f ire haz ards. Combustibles are m aterials, whic h ma y catch on fire and include common it ems such[...]

  • Page 6

    BLACKHEAT® I NSTA LLATI ON O PERATION AND S ERVICE M ANUA L 4 3 . 2 C le a ran c e D a t a - NOTE: 1. A ll dimensions are fr o m the T ube surf ace. 2. Clearance s B , C and D can be reduced by 50% after 7 m of t ubing downstream from the burner . 3. A ll m ea su rem en ts ar e in Mi llim et er s. FI G U RE 2 : LIN E AR , H O R I Z O NTAL M O UNTS[...]

  • Page 7

    SECTION 3 : C RI TICAL C ONS IDERA TIONS 5 NOTE: 1. All dimens ions are from the T ube surf ace. 2. Clearances B, C and D can be red uc ed by 50 % afte r 7 m of tubing d ownstream from the b ur n er . 3. All mea suremen ts are in Millim eters. F I G URE 6 : L I N E AR , 1 F OO T AND 2 F OO T D E CO G RILLE Model BH 1 5 BH 2 0 BH 2 5 BH 3 0 BH 3 5 B[...]

  • Page 8

    BLACKHEAT ® I NSTA LLATI ON O PER ATION AND S ERVI CE M AN UA L 6 3. 3 Clea rance Dat a -U T u be NOTE: 1. A ll dimensions are fr o m the T ube surf ace. 2. Clearance s B , C and D can be reduced by 50% after 7 m of t ubing downstream from the burner . 3. A ll m ea su rem en ts ar e in Mi llim et er s. . FIGURE 9: U-T UBE, HOR IZONTAL MOUNT Model [...]

  • Page 9

    SECTION 3 : C RI TICAL C ONS IDERA TIONS 7 NOTE: 1. All dimens ions are from the T ube surf ace. 2. Clearances B, C and D can be red uc ed by 50 % afte r 7 m of tubing d ownstream from the b ur n er . 3. All mea suremen ts are in Millim eters. FIGURE 1 3: U-T UBE, OPPOS ITE 45 ° TIL T Model BH 1 5 BH 2 0 BH 2 5 BH 3 0 BH 3 5 BH 4 0 BH 4 5 BH 5 0 A[...]

  • Page 10

    BLACKHEAT ® I NSTA LLATI ON O PER ATION AND S ERVI CE M AN UA L 8 SECTION 4: SPECIFICATIONS 4.1 Ma terial Specif ications 4.1.1 C ombustion a nd T ubes First 3 m eters ALUMI-THERM ® steel tubing. Remai ning tu be 1 00 mm d ia. 16 gau ge h eat treate d alum inised mild steel. 4.1.2 Ref lec to rs NS3 H14 aluminium or 1. 4 016 2R stainless steel (op[...]

  • Page 11

    SECTION 4: Specifications ------------- ------------- ---------- ------------- ---------- ------------- ------------- ---------- ------------- ------------- ---------- ---------- ------------- ---------- ------------- -- 4.6 Linear Heater BH15ST BH20ST BH25ST BH30ST BH35ST BH40ST BH45ST BH50ST Input – kW 15 20 25 30 35 40 45 50 Input – MJ 54 72[...]

  • Page 12

    BLACKHEAT ® I NSTA LLATI ON O PER ATION AND S ERVI CE M AN UA L 10 4.9 Bu r ner Specificat ions Figure 16: BLACKHE AT ® Lin ear and U-T u be Fan Damper Swirler* Plan View Reflector 171 mm End View Internal Swirler* Side View 273 mm 317 mm Heat Exchanger Length Heat Exchanger Length Fan T ube U-T ube Plan View Fan Burner T ube Burner T ube 100 mm [...]

  • Page 13

    SECTION 5: M AJO R C OMPO NEN T D ESCRIPT I ONS 11 SECTION 5: M AJOR COMP ONENT DESCRIPTIONS Bu rne r (shown wi th T u be Gasket) Must be installed wi th the flame obser vation window facing do wn. Reflector (A l umini um or Stainles s Steel) Alter nate overlap as shown on ov e r view . Minimum ov er lap is 18 cm. T ube and Refl ect or Ha nger w i [...]

  • Page 14

    BLACKHEAT ® I NSTA LLATI ON O PER ATION AND S ERVI CE M AN UA L 12 SECTION 6: G ENERAL SUSPENSION DETAILS Ste p 6.1 Suspen sion D etails WARNING Suspension Hazard Hang heater with general purpose welded link steel chain, 4 mm or larger in diameter, with working load of 340 Kg. Failure of the supports can result in death, injury or property damage.[...]

  • Page 15

    SECT I ON 7: L I N E A R H E A T ER I N S T A LL A T I ON 13 S E CTI O N 7 : LIN E AR H E AT E R IN S TALLATI O N The figures in this sec tion provi de a general ov er view of c o m p onent p l a c e m ent i n a B L A C K H E A T ® L i n e ar s ys t e m . T he l o c a t i on of s o m e c o m pone n t s such as suppor t s and coupli ngs is crucial [...]

  • Page 16

    BLACKHEAT ® I NSTA LLATI ON O PER ATION AND S ERVI CE M AN UA L 14 Figure 17: BLACKHE AT ® Lin ear Ge nera l Ass embly Ove r view Fan Tube Reflector Reflector End Cap Reflector Support Burner Coupling U-Clips Burner Tube Tube and Reflector Hanger Tube Clamp Package Internal Swirler Fan Assembly (For Single Heater) Damper Assembly (Required for Mu[...]

  • Page 17

    SECT I ON 7: L I N E A R H E A T ER I N S T A LL A T I ON 15 F i gure 1 8 : B L A C K H E A T ® L i n e ar L a y o ut O v e r v ie w s -[BH55 Not Available] Model Reflect or Overlap (appro x.) a b c d e f g B H 1 5 700 mm 365 m m 50 mm 50 mm 2290 mm 3050 mm 366 mm 291 mm B H 2 0 .. 250 m m 365 m m 50 m m 50 m m 2290 m m 3050 m m 366 m m 291 m m B [...]

  • Page 18

    SECT I ON 7: L I N E A R H E A T ER I N S T A LL A T I ON 19 Step 7.3 B urner T ube Install ation Step 7.4 Coup lin g an d T ube Asse mb ly End View Weld Seam Bow Shackle Burner Tube Hanger NOTE: Tubing requires a downward slope of 13 mm per 6 m away from burner. Bottom of T ube 229 cm ± 25cm Offset mounting hole must be to the top De scr ipti o n[...]

  • Page 19

    BLACKHEAT ® I NSTA LLATI ON O PER ATION AND S ERVI CE M AN UA L 20 Ste p 7.4. 1 Couplin g a nd T ub e Ass em bly (Co ntinue d) Ste p 7.4. 2 Couplin g a nd T ub e Ass em bly (Co ntinue d) WARNING Tighten slidebar as shown below. Tubes will fall down if slidebar is incorrect. Failure to follow these instructions can result in death, injury or proper[...]

  • Page 20

    SECT I ON 7: L I N E A R H E A T ER I N S T A LL A T I ON 21 Step 7.5 T ube C lamp P a ckag e Insta lla tion Step 7.6 Re fl ector Instal lation Flat W asher Nut (T orque 13.56 Nm 120 in lb) T ube Clamp Bolt Description Part Number T ub e Cla m p 013 96 80 1 Bo lt 97 1139 40 Fl at W a sher 9521 16 00 Nut 9 21 13 90 0 Hanger Burner Tube Reflector De [...]

  • Page 21

    BLACKHEAT ® I NSTA LLATI ON O PER ATION AND S ERVI CE M AN UA L 22 Ste p 7.6. 1 Refle cto r Insta lla tion (C o ntinu ed ) Figure 21: Reflecto r Over l ap De ta il U-Clip (2 clips per alternate overlaps per side- see Figure 21 ) Reflector End Cap U-Clips Reflector Wire Form T ube Reflector Support Strap Sheet Metal Screw Description Part Number Re[...]

  • Page 22

    BLACKHEAT ® I NSTA LLATI ON O PER ATION AND S ERVI CE M AN UA L 24 SECTION 8: U-T UBE HEATE R INSTALLATION The figures in this s ection provide a ge neral overview of compone nt placement in a BLA CKHEA T ® U-T ube syste m. The l ocatio n of some co mponents such as supp or ts and coup lings is cr ucial f or proper installation. Assem ble t h e h[...]

  • Page 23

    SECTION 8 : U-T UBE H EATER I NS TALLA TI ON 25 Figure 22: BL ACK HEAT ® B H15U T A ss embly O ver v iew 20cm Maximum Coupling 180° U-T ube 457 mm Center to Center U-Clips Reflector End Caps Burner Reflector U-T ube Support Bracket Internal Swirler T ube Clamp Package Burner T ube Fan T ube Reflector Support Fan Assembly (For Single Heater) Dampe[...]

  • Page 24

    BLACKHEAT ® I NSTA LLATI ON O PER ATION AND S ERVI CE M AN UA L 26 Figure 23: BLACKHE AT ® U- T ub e La y out Ove rvie ws Mod el Re fl e cto r Ov erl ap (appro x. ) a b c d e f g B H 1 5 1780 mm 850 mm 50 mm 50 mm 2290 mm 3050 mm 366 mm 291 mm B H 2 0 .... 250 m m 850 m m 50 m m 50 m m 2290 m m 3050 m m 366 m m 291 m m B H 2 5 250 mm 850 mm 50 mm[...]

  • Page 25

    SECTION 8 : U-T UBE H EATER I NS TALLA TI ON 27 Step 8.2 C r itic al Ha ng er P lace m en t Step 8.3 Bu r n er T u be and F a n T u be In sta llatio n 229 cm ± 25cm See Assembly Drawing First Tube and Reflector Hanger Bow Shackle T ube and Reflector Hanger Suspension Chain Optional Hanging Configuration W ashers Bolt (T orque: 13.5 Nm 129 in lb) B[...]