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Royal Sovereign RSL-2702S manual

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  • Page 1

    Roll Laminator Service Manual MODEL:RSL-2702S/RSL-382S 451-8 24B/9L,Nonhyeon-dong,Namdong-Ku,Incheon city,KOREA TEL:032) 822-0414 FAX:032)820-7105 A/S:080)262-8464 www.royalsovereign.com[...]

  • Page 2

    3 ~ 3 4 ~ 10 4 ~ 6 6 ~ 7 7 ~ 9 9 ~ 10 11 ~ 11 12 ~ 14 12 ~ 12 13 ~ 13 13 ~ 13 13 ~ 13 13 ~ 13 13 ~ 14 14 ~ 14 15 ~ 16 17 ~ 19 20 ~ 25 26 ~ 29 30 ~ 33 2.5) Poor Lamination Quality ……………………………………………………… … 2.1) Rollers Not Heatin g …………………………………………………………… 2.2) Ro[...]

  • Page 3

    1. Safety Precautions Safety Precaution 1 Failure to comply any of the following safety procedures could result in serious injury. Please read the instructions carefully and keep for future reference. 1. Only a licensed electrician should install wiring and outlet for the laminator. 2. Ensure the unit is plugged into a properly grounded outlet with[...]

  • Page 4

    Note: While repairing: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. c. Be sure to follow the steps below in order. 2.1 Rollers Not Heating 1. Improper laminating mode. 2. Heating wire is not connected to the main PCB. 3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). 4. Defective Bi-[...]

  • Page 5

    3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. 4. Defective Bi-Metal. a. Replace the Bi-Metal 5. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater. b. Physically examine the heater assembly for breakage. 3 Multi-mete r Bro[...]

  • Page 6

    a. Replace the PCB Main. 2.2) Rollers Over Heating 1. Lower and upper heat sensors are reversed on the PCB Main. 1. Wires for lower and upper heat sensors are reversed on the main PCB. a. Reverse the heat sensors. a. Replace the T/Fuse wire located on the left-hand side. 2. Defective T/Fuse wire. 4 4. Defective main PCB. MEASURES 6. Defective Main [...]

  • Page 7

    3. Defective heater. a. Test continuity of the heater. If it fails, replace the heater. b. Glass tube that surrounds heating coil is broken – replace the heating element. a. Replace the PCB Main. 2.3) Rollers Not Running 1. No power to the unit. 2. Emergency switch is engaged. 3. Opened safety cover. 4.Opened Front Table Switch. 5. Film is jammed[...]

  • Page 8

    3. Opened safety cover. a. Close the safety cover and double check to insure that the safety cover switch is engaged. Note: By closing the safety cover, it engages the safety cover switch. 4. Opened Front Table Switch. a. Properly position the front table to engage the switch. 5. Film is jammed on the rollers. a. Un-jam the film using a combination[...]

  • Page 9

    7. Blown motor fuse. a. Replace the motor fuse located above the main power switch. 8. Defective main motor. a. Replace the main motor. 9. Defective main PCB. a. Replace the main PCB. 2.4) No Main Power 1. No electricity. 2. Blown main fuse. 3. Disconnected main power wires. 4. Defective transformer. 1. No Electricity. a. Double check to insure tha[...]

  • Page 10

    3. Disconnected main power wires. a. Check that the main power wires are properly connected. 4. Transformer is defective a. Replace the transformer. 8 10 Main Fuse Main Power Wires Transformer[...]

  • Page 11

    Problem: Straight wave lines across the output. Cause: Excessive front roller pressure. Measure: Loosen the front roller pressure. Problem: Concave waves in the lamination. Cause: Excessive rear (pulling) roller pressure. Measure: Loosen the rear back roller pressure. Problem: Angled waves on both sides of the output. Cause: Insufficient rear rolle[...]

  • Page 12

    Note: While replacing parts: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. 3.1 Replacing the Right Cover. a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2). b. Pull o ut the male co ntro l pane l conne ct or fro m t he S ub -PC B（ Figur[...]

  • Page 13

    3.3 Replacing Rear Cover a. Take off the left and right covers. b. Take out the four screws from frames,two screws of each side(Figure 5,Figure 6) 3.4 Replacing the Main PCB a. Remove the rear cover and label all the wires before unplugging from the Main PCB. b. Detach the Main PCB from 6 white plastic holders ( Figure 7). c. Replace the board with[...]

  • Page 14

    c. Take out the broken heater. Figure 11 Note: a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently. b. Use an air blower to blow out the broken pieces of heating rod. (Please ensure that no one is standing on the other side.) 3.7 Replacing the Cross Cutter a. Disassemble the nut from the Frame-Cutter.[...]

  • Page 15

    4.1 Adjusting Take-up Shaft Speed 1.Main rollers and take-up shaft speed is not synchronized. Adjust take-up shaft speed,by loosenning or tightenning the knob According to label-take up. 4 .2 Adjusting front and rear rollers when the machine is running, check tha t the top and the bottom films are fed in without any wrinkles. Pressure • Use Screw[...]

  • Page 16

    14 4 .Laminating Test – Laminate samples with different thickness of substrates. 5. Check above steps 2 through 4 with 3mil & 5mil films. Figure C[...]

  • Page 17

    RSL-2702S Part lis t No. Part No. Part Nam e Remar k 1 013LR2012F FRAME-SENSOR 2 013LR2087A FRAME-L 3 013LR2088A FRAME-R 4 013LR3002K FRAME-CUTTER 5 013LR3009A FRAME-REAR 6 013LR3021A PLATE-MIDDLE 7 013LR3075A BASE-FRONT 8 013LR3076A BASE-REAR 9 013LR4004A FRAME-COVER SAFETY 10 014LR3001A TABLE-FRONT 11 015LR2001B IDLE BAR LOW 12 015LR3011A IDLE-BA[...]

  • Page 18

    RSL-2702S 51 122LR4050A BUSH-ROLLER LAMI,LO-RIGHT ASS'Y 52 124LR4005A CAM 53 124LR4006A 1"CORE 54 125LR4001A HANDLE-TENSION 55 125LR4003B LEVER-PRESSURE 56 125LR4004A SHAFT-TENSION 2 57 125LR4008A SUPPORT-SPRING 58 131LR4017A SPROCKET-LAMI 59 131LR4022B SPROCKET-DOUBLE 60 131LR4023A SPROCKET-TAKE UP 61 131LR4034A SPROCKET-MOTOR 62 133LR20[...]

  • Page 19

    RSL-2702S 102 23200X002A SUPPORT-PCB 103 23300X001A BUSHING-CORD 104 32500X0005 FUSE-MAIN 104-1 32500X0008 FUSE-MAIN 105 34000S011A POWER TRANSFORMER 106 350LR3022A PCB-SUB ASS'Y 107 350LR3036C PCB-MAIN ASS'Y 108 363LP3001A BI-METAL LO 109 363LR4001F BI-METAL UP 110 36400X002B SWITCH-MAIN 111 36400X014B MICRO S/W 112 36600X001A FUSE-HOLDE[...]

  • Page 20

    RSL-382S Part lis t No. Part No. Part Nam e Remar k 1 013LR2012G FRAME-SENSOR 2 013LR2087A FRAME-L 3 013LR2088A FRAME-R 4 013LR3002H FRAME-CUTTER 5 013LR3035A FRAME-REAR 6 013LR3036A PLATE-MIDDLE 7 013LR3069A BASE-FRONT 8 013LR3070A BASE-REAR 9 013LR4004A FRAME-COVER SAFETY 10 014LR3001B TABLE-FRONT 11 015LR2010A IDLE BAR LOW 12 015LR3011B IDLE-BAR[...]

  • Page 21

    RSL-382S 51 122LR4050A BUSH-ROLLER LAMI,LO-RIGHT ASS'Y 52 124LR4005A CAM 53 124LR4006A 1"CORE 54 125LR4001A HANDLE-TENSION 55 125LR4003B LEVER-PRESSURE 56 125LR4004A SHAFT-TENSION 2 57 125LR4008A SUPPORT-SPRING 58 131LR4017A SPROCKET-LAMI 59 131LR4022B SPROCKET-DOUBLE 60 131LR4023A SPROCKET-TAKE UP 61 131LR4034A SPROCKET-MOTOR 62 133LR300[...]

  • Page 22

    RSL-382S 109 033LR4002A WASHER-BI METAL 110 36400X002B SWITCH-MAIN 111 36400X014B MICRO S/W 112 36600X001A FUSE-HOLDER 113 380LR4001A POWER CORD 113-1 380LR4003A POWER CORD 113-2 380LR4007A POWER CORD 114 381LR4013J WIRE-POWER S/W 115 381LR4020B WIRE-FUSE,EU 116 381LR4030D WIRE-UP HEATER1,EU 118 381LR4044B WIRE-MAIN 119 381LR4052A WIRE-MOTOR 120 38[...]

  • Page 23

    Frame L Frame R Frame, Roller and Other View Wire, Front Table ,Film Shaft and Control PCB 6. Explode View 21 Explode View[...]

  • Page 24

    RSL-2702S Expolde View 22 1 013LR201 2F FRAME-SENSOR 2 013LR208 7A FRAME-L 3 013LR208 8A FRAME-R 4 013LR300 2K FRAME-CUTTER 5 013LR300 9A FRAME-REAR 6 013LR302 1A PLATE-MIDDLE 7 013LR307 5A BASE-FRONT 8 013LR307 6A BASE-REAR 9 013LR400 4A FRAME-COVER SA FETY 10 014LR3001A TABLE-F RONT 11 015LR200 1B IDLE BAR LOW 12 015LR301 1A IDLE-BAR 13 015LR301 [...]

  • Page 25

    Frame - L 23 2 013LR 2087A FRAM E-L 15 021LR 0001A C OVER- L 16 021LR 2008A COVER-TA KE UP ,L 22 021LR 4001A LIMIT SW ITCH COVER 27 026LR 4006A F OOT 32 11200 4001D N UT 38 12200 X009A DU BUSH 41 12200 X028A DU BUSH 47 122LR 4024A BUSH-ROL LER L AMI,U P 52 124LR 4005A C AM 72 138LR4015A S PRING -PRESSU RE 77 141LP4018A B RACKE T-T/FUS E 78 141LR 30[...]

  • Page 26

    Frame - R 24 3 013LR20 88A FRAME -R 17 0 21LR2013A COVER -TAKE UP,R 20 0 21LR3018A CO VER-R 23 0 23LR3005A BU TTON-F UNC 25 0 23LR4004A KN OB-TEN SION 26 0 23LR4007A KN OB-LEV EL 27 0 26LR4006A FO OT 37 1 2200X005A BEARI NG-TRU ST NE EDLE 39 1 2200X022A BEARI NG-RAD IAL T RUST 41 1 2200X028A DU BU SH 47 1 22LR4024A BUSH- ROLLER LAMI ,UP 52 1 24LR40[...]

  • Page 27

    Frame, Roller and Other View 25 1 013LR2 012F FRAME -SENSO R 2 013LR2 087A FRAME -L 3 013LR2 088A FRAME -R 4 013LR3 002K FRAME -CUTTE R 5 013LR3 009A FRAME -REAR 6 013LR3 021A PLATE -MIDDL E 7 013LR3 075A BASE- FRONT 8 013LR3 076A BASE- REAR 9 013LR4 004A FRAME-CO VER SA FETY 10 014L R3001A TABLE -FRONT 11 015LR2 001B IDLE BAR LOW 12 015LR3 011A ID[...]

  • Page 28

    Wire, Film Shaft,Ass'y-Auto 26 29 11 1LR4004A BOL T-CORE 36 12 0LR4014A SHAFT- TAKE U P 45 12 200X034A DU BUS H 53 12 4LR4006A 1"C ORE 113 380CR 4003A POWER COR D 113-1 380CR 4004A POWER COR D 113-2 380LR 4001A POWER COR D 113-3 380LR 4001B POWER COR D 113-4 380LR 4003A POWER COR D 113-5 380LR 4007A POWER COR D 114 381LR 4013C WIRE-POWE R[...]

  • Page 29

    RSL-382S Expolde View 27 1 013LR2012G FRAME-SENSOR 2 013LR2087A FRAME-L 3 013LR2088A FRAME-R 4 013LR3002H FRAME-CUTTER 5 013LR3035A FRAME-REAR 6 013LR3036A PLATE-MIDDLE 7 013LR3069A BASE-FRONT 8 013LR3070A BASE-REAR 9 013LR4004A FRAME-COVER SAFETY 10 014LR3001B TABLE-FRONT 11 015LR2010A IDLE BAR LOW 12 015LR3011B IDLE-BAR 13 015LR3012B SHAFT-DECURL[...]

  • Page 30

    Frame - L 28 2 013LR20 87A FRAME-L 15 021L R0001A CO VER-L 16 021L R2008A COVER -TAKE UP,L 22 021L R4001A LIMIT SWITC H COVER 27 026L R4006A FO OT 32 1120 04001D NU T 38 1220 0X009A DU BU SH 41 1220 0X028A DU BU SH 47 122L R4024A BUSH- ROLLER LAMI,UP 52 124L R4005A CA M 72 138LR40 15A SP RING-P RESSURE 77 141LP40 18A BR ACKET- T/FUSE 78 141L R3017A[...]

  • Page 31

    Frame - R 29 3 013LR2088A FRAME-R 17 021LR2013A COVER-TAKE UP,R 20 021LR3018A COVER-R 23 023LR3005A BUTTON-FUNC 25 023LR4004A KNOB-TENSION 26 023LR4010A KNOB-LEVEL 27 026LR4006A FOOT 37 12200X005A BEARING-TRUST NEEDLE 39 12200X022A BEARING-RADIAL TRUST 41 12200X028A DU BUSH 47 122LR4024A BUSH-ROLLER LAMI,UP 52 124LR4005A CAM 54 125LR4001A HANDLE-TE[...]

  • Page 32

    Frame, Roller and Other View 30 1 013LR2012G FRAME- SENSOR 2 013LR2087A FRAME- L 3 013LR2088A FRAME- R 4 013LR3002H FRAME- CUTTER 5 013LR3035A FRAME- REAR 6 013LR3036A PLATE- MIDDLE 7 013LR3069A BASE-F RONT 8 013LR3070A BASE-R EAR 9 013LR4004A FRAME-COVER S AFETY 10 014LR3001B TABLE-FRONT 11 015LR2010 A IDLE BAR LOW 12 015LR3011 B IDLE-BAR 13 015LR[...]

  • Page 33

    Wire, Front Table, Film Shaft 31 29 111LR4004A BOLT-CORE 36 120LR4014C SHAFT-TAKE UP 45 12200X034A DU BUSH 53 124LR4006A 1"CORE 113 380LR4001A POWER CORD 113-1 380LR4003A POWER CORD 113-2 380LR4007A POWER CORD 114 381LR4013J WIRE-POWER S/W 115 381LR4020B WIRE-FUSE,EU 116 381LR4030D WIRE-UP HEATER1,EU 118 381LR4044B WIRE-MAIN 119 381LR4052A WIR[...]

  • Page 34

    7. RSL-2702S,RSL-382S Wire Diagram 32[...]

  • Page 35

    1. Wire Main. 6. Wire Up Heater. 2. Wire Sensor Up 7. Wire Fan(2EA) 3. Wire Sensor Low 8. Wire Power Transformer In 4. Wire Power 9. Motor wires 5. Wire Low Heater 10. Wires Power Transformer Output 33 <Connect part> ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩[...]

  • Page 36

    <SUB PCB and Frame-R Heater Layout> 34 SUB PCB Wire Bimetal Wire Up Heater Wire Lo Heater Bimetal(145 ℃ ) Wire Up Sensor Power Cord Fuse Main Power cord Wire power Wire-Fuse Motor[...]

  • Page 37

    35 <MICRO SWITCH and Frame-L Heater Layout> Wire F/Fuse (133 ℃ ) Bimetal (130 ℃ ) Wire F/Fuse (133 ℃ ) Safety Cover Micro S/W Front Table Micro S/W Wire Bimetal Wire Motor Wire Safety S/W[...]