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Table of contents for the manual
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Page 1
RuggedSwitch ® RSG2300 32-Port Managed Ethernet Switch with 4 Modular Gigabit Uplink Ports Installation Guide November 12, 2008 www.ruggedcom.com RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4 Tel : (905) 856-5288 I Fax : (905) 856-1995 I Toll Free: (8 88) 264-0006[...]
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Page 2
Copyright COPYRIGHT © 2008 RuggedCom Inc. ALL RIGHTS RESERVED Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registratio n. Th[...]
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Page 3
Federal Communications Commission Radio Frequency Interference S t atement This equipment has been tested and found t o comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These lim its are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial envi[...]
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Page 4
Table of Contents T able of Content s Copyright ........................................................................................................................... 2 Federal Communications Commission Radio Frequency Interference Statement ........... 3 Table of Contents .......................................................................[...]
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Page 5
Table of Figures 5 © 2008 RuggedCom Inc. All rights reserved Rev100 T able of Figures Figure 1: 19" Rack Front Mount (connectors at front) ....................................................... 9 Figure 2: 19" Rack Rear Mount (connectors at rear) ........................................................ 9 Figure 3: RSG2300 Ethernet Port [...]
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Page 6
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Page 7
Product Overview 1 Product Overview 1.1 Functional Overview The RuggedSwitch ® RSG2300 is an industrially hardened, fully managed, modular Ethernet switch specifically designed to operate reliably in electrically harsh and climatically demanding utility s ubstation and industrial environments. The RSG2300’s superior ruggedized hardware design co[...]
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Page 8
Product Overview RuggedRated™ for Reliability in Harsh Environments • Immunity to EMI and heavy electrical surges o Zero-Packet-Loss™ Technology o Meets IEEE 1613 Class 2 (electric utility substations) o Exceeds IEC 61850-3 (electric utility substations) o Exceeds IEEE 61800-3 (variable speed drive systems) o Exceeds IEC 61000-6-2 (generic in[...]
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Page 9
Product Overview 1.3 Mounting Flexibility RSG2000 series products have been designed with maximum mounting and display flexibility. Customers can order an RSG2000 series switch that can be mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations, the RSG2000 series can be ordered with connectors on the[...]
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Page 10
Product Overview 1.4 Ethernet Panel Description The Ethernet connector panel of the RSG2300 is organized into three banks of eight 10/100Tx copper ports, for a total of 24 fixed 10/100Tx ports, and four modular slots, whose configuration may be selected at the time the unit is ordered. Figure 3 shows the physical layout of these ports. Figure 3: RS[...]
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Page 11
Product Overview 1.4.1 Fiber Optic Transceiver Orientation and Connection Depending on the order code of the product, the RSG2300 can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. Modules populated on th[...]
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Page 12
Product Overview Figure 7 through Figure 11 show front and top views of the fixed fiber transceiver modules supported by RuggedSwitch ® . Note that when the daughter card containing transceiver modules is installed in the unit, most of the body of the module as shown in top views below will not be visible. Table 2: Fixed Fiber Transceivers Figure [...]
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Page 13
Product Overview 1.5 Display Panel Description RSG2000 series products are equipped with a versatile display panel, shown in Figure 12 , which provides real-time status information for each port and for the chassis as a whole, to allow simple diagnostics and troubleshooting. It features: • RS232 console port for ‘out of band’ console access a[...]
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Page 14
Product Overview The port LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the Mode button causes the display mode to be cycled. Mode Color Description Green (Solid) Link detected Green (Blinking) Activity Status Off No link Green (Solid) Full-Duplex operation Orange (Solid) Half-Duplex operation Duplex Off No link[...]
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Page 15
Installation 2 Inst allation 2.1 Rack Mounting The RSG2000 family of products can be rack mounted using the included rack mount adapter assemblies shown in Figure 13 . Secure the rack mount adapter to the front side of the chassis using the included black PAN head Philips screws in the positions shown in Figure 14 . The entire chassis can then be m[...]
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Page 16
Installation 2.2 Panel and DIN Rail Mounting RSG2000 series products can be ordered as panel/DIN mount chassis. Both options involve the use of the panel/DIN adapters to be mounted on each side of the chassis enclosure. The adapter allows for the chassis to be mounted on a standard 1” DIN rail using the grooves in the adapter, and secured using t[...]
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Page 17
Installation 2.3 Power Supply Wiring and Grounding The RSG2000 family supports dual redundant power supplies, “Power Supply 1” (PS1) and “Power Supply 2” (PS2). The connections for PS1, PS2 and the fail- safe relay are located on the terminal block as shown in Figure 16 and Figure 17 . RSG2000 products can be equipped with either a Philips [...]
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Page 18
Installation The RSG2000 Family chassis ground connection, shown in Figure 18 , uses a #6- 32 screw. It is recommended to terminate the ground connection in a #6 ring lug, and to use a torque setting not exceeding 15 in·lbs (1.7 Nm). Figure 18: Chassis Ground Connecti on #6 rin g lu g stainless steel standoff #6-32 screw with ext. wash er. Termina[...]
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Page 19
Installation 2.3.1 AC Power Supply Wiring Examples Figure 19: AC Power supply wiring examples Notes: • 125/230VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed. • Equipment must be installed according to the applicable country wiring codes. • When equipped with two HI voltage power supplies, independent AC so[...]
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Page 20
Installation 2.3.2 DC Power Supply Wiring Examples Figure 20: DC Power supply wiring examples Notes: • 125/250VDC rated equ ipment: A 300VDC appropriately rated circuit breaker must be installed. • A circuit breaker is not required for 12-24 or 48 VDC rated power supplies. • For dual DC power supplies, separ ate circuit breakers must be insta[...]
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Page 21
Installation 2.3.3 Dual Power Supplies – DC and AC Inputs Figure 21: DC And AC po w er supply wiring examples Notes: • 125/250VDC rated equ ipment: A 300VDC appropriately rated circuit breaker must be installed. • 110/230VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed. • A circuit breaker is not required [...]
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Page 22
Installation 2.4 Dielectric Strength (HIPOT) Testing For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located across terminals 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient [...]
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Page 23
Installation 2.5 Failsafe Alarm Relay Wiring and Specifications The “Failsafe” output relay is provided to signal critical error conditions that may occur on RS2000 series products. The contact s are energized upon power-up of the unit and remain energized unless a critical error occurs. The proper relay connections are shown in Figure 23 . Con[...]
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Page 24
Installation 2.6 Console Port Wiring An RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 24 . This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct serial access to t he management console. The connection is made [...]
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Page 25
Installation 2.7 Gigabit Ethernet 1000Base-TX Cabling Recommendations The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet communications over distances of up to 100 meters using all 4 pairs in category 5 (or higher) balanced unshielded twisted-pair cabling. For wiring guidelines, system designers and integrators should refer to [...]
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Page 26
Installation 2.8 Pluggable optics – Installation, removal, and precautions The RSG2300 can be ordered with two pluggable optical form factors: SFP (Small Form-factor Pluggable), and GBIC (GigaBit Interface Converter). SFP and GBIC modules can be safely inserted and removed while the chassis is powered and operating – a feature also referred to [...]
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Page 27
Installation Both SFP and GBIC modules should gently slide into their ports and should lock in place when fully inserted. Dust covers should be in place when installing the modules, and should always be in place when cables are not connected. Diagrams of both SFP and GBIC modules are provided in Table 1 as a guide to the orientation of each type. 2[...]
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Page 28
Technical Specifications 3 T echnical Specifications 3.1 Power Supply Specifications Input Range Power Supply Type Min Max Fuse Rating Max . Po wer Consumption 3 12 – 24 VDC 10 VDC 36 VDC 6.3A(F) 2 48 VDC 36 VDC 59 VDC 2A(T) 2 HI (125/250 VDC) 1 HI (110/230 VAC) 1 88 VDC 85 VAC 300 VDC 265 VAC 2A(T) 1,2 25W Notes: 1. This is t he same power suppl[...]
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Page 29
Technical Specifications 3.4 Copper Ethernet Port Specifications The RSG2300 features a fixed set of three fixed banks of eight 10/100Tx copper ports each, and can be ordered with additional 10/100Tx ports in slots 1 and 2, and 10/100/1000Tx ports in slots 3 and 4. All copper ports have the following specifications: Parameter Specification Notes Sp[...]
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Page 30
Technical Specifications FX04 SM ST 9/125 1310 -15 -8 -32 -3 20 17 FX05 SM SC 9/125 1300 -15 -8 -31 -7 20 16 FX06 SM LC 9/125 1310 -15 -8 -34 -7 20 19 FX07 SM SC 9/125 1310 -5 0 -34 -3 50 29 FX08 SM LC 9/125 1310 -5 0 -35 -3 50 30 FX09 SM SC 9/125 1310 0 5 -37 0 90 37 FX10 SM LC 9/125 1310 0 5 -37 0 90 37 3.5.3 Gigabit Ethernet (1000Mbps) Optical S[...]
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Page 31
Technical Specifications 3.6 Type Test Specifications 3.6.1 IEEE 1613 (C37.90.x) EMI Immunity Type Tests Test Description Test Levels Enclosure Contact +/- 8kV IEEE C37.90.3 ESD Enclosur e Air +/- 15kV IEEE C37.90.2 Radiated RFI Enclosure ports 35 V/m Signal ports +/- 4kV @ 2.5kHz D.C. Power ports +/- 4kV A.C. Power ports +/- 4kV IEEE C37.90.1 Fast[...]
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Page 32
Technical Specifications IEC 61000-4-8 Magnetic Field Enclosure ports 40 A/m continuous, 1000 A/m for 1 s N/A D.C. Power ports 30% for 0.1s, 60% for 0.1s, 100% for 0.05s N/A IEC 61000-4-29 30% for 1 period, 60% for 50 periods N/A IEC 61000-4-11 Voltage Dips & Interrupts A.C. Power ports 100% for 5 periods, 100% for 50 periods N/A Signal ports 2[...]
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Page 33
Technical Specifications 3.6.3 Environmental Type Tests Test Description Test Levels Severity Levels IEC 60068-2-1 Cold Temperature Test Ad -40°C, 16 Ho urs N/A IEC 60068-2-2 Dry Heat Test Bd +85°C, 16 Hours N/A IEC 60068-2-30 Humidity (Damp Heat, Cyclic) Test Db 95% (non-condensing), 55°C , 6 cycles N/A IEC 60255-21-1 Vibration Tests Fc 2g @ (1[...]
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Page 34
Technical Specifications 3.8 Mechanical Specifications Parameter Value Comments Dimensions 18.29 x 12.14 x 1.75 in (464.57 × 308.36 × 44.45 mm) (Length x Width x Height) with mounting brackets installed Weight 10 lb (4.5 kg) Enclosure 18AWG galvanized steel Figure 30: RSG2300 Mechanical Dim ensions 34 Rev100 © 2008 RuggedCom Inc. All rights rese[...]
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Page 35
Agency Approvals 35 © 2008 RuggedCom Inc. All rights reserved Rev100 4 Agency Approvals Agency Standards Comments CSA CSA C22.2 No. 60950, UL 60950 Passed CE EN 60950, EN 61000-6-2 CE Compliance is claimed via Declaration of Self Conformity Route FCC FCC Part 15, Class A Passed CISPR EN55022, Class A Passed FDA/CDRH 21 CFR Chapter 1, Subchapter J [...]